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Clay Minerals (1983) 18, 347-356. ORGANIC REACTIONS IN A CLAY MICROENVIRONMENT J. A. B A L L A N T I N E , J. H. P U R N E L L AND J. M. T H O M A S * Department of Chemistry, University Collegeof Swansea, Singleton Park, Swansea SA2 8PP, and *Department of Physical Chemistry, University of Cambridge, Lensfield Road, Cambridge CB2 1EP (Received 17 May 1983) A B S T R A C T : Although natural Na-bentonite has little catalytic activity, various cationexchanged bentonites have proved to be effective catalysts for a wide variety of organic reactions. In the presence of these catalysts alkenes can be induced to add (a) water, to yield branched-chain symmetrical ethers; (b) alcohols, to give a variety of ethers; (c) thiols, to yield thio-ethers; (d) carboxylic acids, to give esters. The number of products obtained in each reaction depends on the ease of rearrangement of the carbocation intermediates. High yields are obtained where a single carbocation intermediate is formed, A variety of elimination reactions is also catalysed by these sheet silicates. Water is eliminated from alcohols to produce ethers, ammonia is eliminated from amines to make secondary amines, and hydrogen sulphide is eliminated from thiols to give dialkyl sulphides. In most cases the ion-exchanged bentonites react as acidic heterogeneous catalysts. REACTIONS OF ALKENES 2 R - - C H = C H 2 + H20 Cu2+-bent~ WITH R--CH--CH 3 , 0I R - - C] H - C H 3 + WATER CH3--CH--R 0I R_~H_CH 3 Research into catalysis by ion-exchanged bentonites started in Swansea in 1976 following a request from Professor J. M. Thomas's group (cf. Thomas, 1982) in Aberystwyth. They had found that when hex-l-ene was refluxed for a short time with a CuE+-exchanged bentonite, the hex- 1-ene underwent an unexpected chemical reaction to produce a low yield of an unknown product. Examination of this product in Swansea using gas/liquid chromatography (GLC) columns separated it into two roughly equal peaks which were analysed by combined gas chromatography-mass spectrometry (GC-MS) techniques. It was also found that both hept-1-ene and oct-1-ene behaved in a similar fashion when treated with CuE+-bentonite, producing pairs of roughly equal peaks at longer retention times in their gas chromatograms. GC-MS analysis established that the two hexene products had identical mass spectra and, although the retention times of the compounds corresponded roughly to bimolecular species, no molecular ions could be observed. The mass spectra contained characteristic fragmentations at m/z 129 (CsH170 +) and 85 (C6H13+). The heptene and octene products also contained homologous ions at m/z 143 ( C 9 H 1 9 0 +) and m/z 159 (C10H210+), 9 1983 The Mineralogical Society 348 J . A . Ballantine et al. respectively. It became clear that these pairs of peaks corresponded to the diastereoisomers of the di (alk-2-yl) ethers (Adams et al., 1979) which, although they could be separated by the G L C column, would have identical mass spectra. The loss of the C4H 9 fragment in the mass spectra with no loss of a CsH n fragment was completely characteristic of the branched chain ether in which branching was at C2 in both alkyl chains. The identity was confirmed by 1H nuclear magnetic resonance (NMR) spectroscopy of the separated components. The reaction can be represented by Scheme 1 in which the role of the Cu2+-bentonite is to supply the proton and the water molecule. The Cu2+-bentonite contained about 8% interlamellar water and once this was used up the reaction ceased. Yields of ethers were obtained which corresponded to over 90% of the interlamellar water being used in ether formation. The mechanism of this reaction must clearly involve the Markovnikoff addition of water to the most stable secondary carbocation intermediate to give a molecule of the alkan-2-ol, which must then react with another molecule of the secondary carbocation to give the di-(alk-2-yl) ether. Small quantities of the alkan-2-ols were detached in these reactions. SCHEME1 R--CH=CH2 +H+ interlamenar~ + a R--CH-CH3 --+ R--CH--CH I eo /\ H H HH R--~H--CH 3 OH R--CH=CH2 ~ +H+ / R--Cq-I-CH R-CH-CH 3 0[ R--CH--CH 3 c --H+ R_~H_CH 3 +6--H ] R--CH--CH a It is remarkable that this reaction occurs at all, as five reactants have to come together to produce the di-(alk-2-yl) ether, and one of these, the water, is only present to a maximum of 8% of the weight of clay used. It should be noted that it has not been possible to distinguish between the above protonation mechanism and the alternative mechanism in which the clay acts by means of Lewis acid sites. In the Lewis acid mechanism the secondary carbocations are generated by addition of the alkene double bonds to Lewis acid sites in the sheet silicate prior to the water addition. REACTIONS R - C H 2 - C H = C H 2 + EtOH OF ALKENES WITH Al-bentonit%R _ C H 2 _ C H O E t _ C H ALCOHOLS 3 + R_CHOEt_CH2_CH 3 Organic reactions in clays 349 As the water reaction was proposed as a nucleophilic addition of water to a carboeation intermediate, an obvious extension of this principle was to attempt to add alternative nucleophiles in reactions where the ion-exchanged bentonite would act as a true heterogeneous catalyst. Accordingly, various alkenes were reacted in Swansea with a number of alcohols under the influence of ion-exchanged bentonites. It was found that for alk-l-enes the reaction proceeded at about 150~ using Al-exchanged bentonite in a small, sealed, stainless steel reactor. For example, hex-l-ene was reacted with ethanol to give a 16% yield of a mixture of ethers (2-ethoxyhexane and 3-ethoxyhexane), with trace quantifies of hexan-2-ol and hexan-3-ol as the only other products. When hexan-l-ol was used the products were a mixture of hex-l-yl, hex-2-yl ether and hex-1-yl,hex-3-yl ether, and when pentan-2-ol was used the products were pent-2-yl,hex-2yl ether and pent-2-yl,hex-3-yl ether. In all cases the hex-2-yl product predominated over the hex-3-yl product (Davies, 1982). The mechanism of these reactions must involve protonation of the alkene to give the alk-2-yl carbocation which can then rearrange to the alk-3-yl carbocation. The alcohol nucleophile (or intercalated water molecule) can then add to either carbocation to give the observed products as shown in Scheme 2 below. interlamellar it+ + +ROH +ROH _H § --a + OR OR R = alkyl: hex-2-yl ether R = H : hexan-2-ol R = alkyl: hex-3-yl ether R = H : hexan-3-ol When 2,2-dialkylalk-l-enes were used, the etherification reaction proceeded well at lower temperatures to give the corresponding tertiary ethers. For example, with 2-methylpropene a 58% yield of 2-ethoxy-2-methylpropane was obtained at 50~ in the sealed reactor using Al-bentonite; 2% of t-butanol was also produced (cf. Adams et aL, 1982). Yields were much reduced when longer chain 2,2-dialkylalkenes were used but the only products were the t-ether and t-alcohol (Patel, unpublished data). In these cases a stabilized tertiary carbocation is being produced which can readily be attacked by the alcohol nucleophile. With 2,2-dialkylalkenes, at temperatures much above 150~ the etherification reaction fails and alkene dimerization and trimerization predominate. REACTIONS OF ALKENES C 3 H T - C H 2 - C H = C H 2 + RSH WITH THIOLS Al-bentonit% C3HT_CH2_CHE_CH2SR + C 3HT-CH2-CH(SR)--CH 3 + C3HT--CH(SR)-CH2--CH 3 350 J . A . Ballantine et al. In attempts ato use alkyl thiols as the nucleophile in the alkene-clay reactions it was found that alk-l-enes reacted with thiols at high temperatures to produce good yields of thio-ethers. For example, hex-l-ene reacted with butane-l-thiol in a sealed reactor at 210~ with Al-bentonite to give a mixture of hex-l-yl, but-l-yl sulphide (12%), hex-2-yl,but-l-yl sulphide (30%), and hex-3-yl, but-1-yl sulphide (23%). At lower temperatures the hex-1-yl isomer was almost the sole product and when the temperature was raised the yields of the 2- and 3-isomers increased and that of the 1-isomer decreased (Galvin, 1983). It seems likely that, although the 2- and 3-isomers are the result of normal Markovnikoff addition of butane-1-thiol, the 1-isomer is formed by a completely different mechanism, probably involving a free radical intermediate as these are common in the reactions of thiol compounds. REACTIONS OF ALKENES WITH AMINES Attempts to use alkan-l-amines as nucleophiles in alkene-clay reactions failed completely (Williams, 1982). Presumably these, being much stronger bases than the alkenes, compete much more favourably for the available protons and stop alkene addition reactions from proceeding. REACTIONS OF ALKENES R - - C H 2 - - C H = C H 2 + AcOH WITH CARBOXYLIC ACIDS AI bentonite R - - C H 2 - - C H ( O A c ) - C H 3 + R--CH(OAc)--CH2--CH 3 Carboxylic acids were found to be good nucleophiles in alkene-clay reactions giving rise to ester products. For example, hex-1-ene was found to react with acetic acid in a sealed reactor at 200 ~C in the presence of Al-bentonite to yield hex-2-yl acetate (16%) and hex-3-yl acetate (7%) as well as some alkene isomers (Ballantine et al., 1981a). The reaction was found to achieve equilibrium after about 6 h at 200~ and if pure hex-2-yl acetate was treated with Al-bentonite at 200~ it decomposed to give the same equilibrium mixture. The multiple equilibria which participate in this reaction sequence are shown in Scheme 3 which explains the formation of the observed products. If, however, alkenes are chosen which can only give a single carbocation intermediate (e.g. ethene, propene and cyclohexene), the yields of ester are improved dramatically. For example, when acetic acid was reacted with excess ethene in a pressure reactor at 200~ with Al-bentonite, yields of 92% ethyl acetate (based on acetic acid) with a 96% selectivity could be obtained. The nucleophilic addition of carboxylic acids also works well with 2,2-dialkylalk- 1-enes but at much lower temperatures. When 2-methylpropene was reacted with acetic acid at 18~ in the presence of Al-bentonite, yields of 65% 2-methylprop-2-yl acetate were obtained (Patel, unpublished data). Esters have also been produced with formic, propanoic and butanoic acids and clearly the addition of carboxylic acids to alkenes is a realistic alternative to existing methods for Organic reactions in clays 351 SCHEME 3 H --I-I+ C3HT-CH2-CH-CH 3~ Hex-2-yl acetate Ac C3HT-CHz-CH--CH3 ] I+AcOH +H + + C3HT-CH2-CH:CH2 ~ C3HT-CHz-CH-CH3 Hex- 1-ene -H+// // c,H-CH=CI-CH, JI C3H7--CH-CH2-CH 3 1[+AcOH C2Hs--CH--CH-C2H5 __H+ C3H7CH-CH2--CH 3 < OAc LI "J_| Hex-a-y~ acetate CaHT--CH--CH2-CH 3 I /0+\ H Ac the production of certain esters. The work-up is so much easier than conventional methods as the catalyst is simply removed by filtration or centrifugation prior to distillation of the product. ELIMINATION OF WATER FROM ALCOHOLS R _ C H 2 _ C H 2 _ O H AIbentonit%R _ C H 2 _ C H 2 _ O _ C H 2 _ C H 2 _ R + H20 Following the successful use of ion-exchanged bentonites for proton addition to alkenes it seemed obvious to examine their reactivity in other acid-catalysed reactions. Accordingly their reactivity in the dehydration of alcohols was examined. When primary alkanols were heated at 200~ in a sealed reactor in the presence of Al-bentonite, good yields of the di (alk-l-yl) ether were obtained from inter-molecular dehydration and only very small yields of the corresponding alkene from the competitive intra-molecular dehydration (B allantine et aL, 1981 c). For example, propan- 1-ol gave 63 % di-(prop-1-yl) ether and only 3% propene. Secondary alkanols behaved very differently and the intra-molecular dehydration to the alkene dominated their reactions. For example cyclohexanol yielded 88% cyclohexene and only 4% dicyclohexyl ether at 200~ The intra-molecular dehydration of tertiary alcohols was also facile under these conditions when t-butanol gave only alkene dimers and trimers at 200~ Clearly the intra-molecular and inter-molecular dehydration reactions are in competition, as illustrated in Scheme 4. The inter-molecular dehydrations must be of an J.A. Ballantine et al. 352 SN2 type where the carbocation does not have a discrete lifetime, otherwise rearrangement to the much more stable secondary carbocation would have taken place and branchedchain ethers would have resulted. Note that in these SN2 reactions a protonated alcohol molecule must react with a non-protonated alcohol molecule. Hence, if there is an abundant supply of protons this etherification reaction will fail, as all of the alcohol molecules will be protonated, as is the case with homogeneous catalysis with concentrated acids. If diols are used in the clay reaction at 200 ~C, inter-molecular dehydration can produce both oligomers and cyclizations. In this way ethylene glycol and diethylene glycol gave both 1,4-dioxan and oligomers of ethylene glycol (Rayanakorn, 1980; Davies, 1982). Benzyl alcohol also underwent inter-molecular dehydration but did not produce the expected diphenyl ether; instead nucleophilic displacement occurred from the reactive aromatic ring system, as shown in Scheme 5, to give an aromatic substitution reaction SCHEME 4 R C -- H2-CH2-OH H+ ~+/H ~ R--CHz--CH2--Q ~. \ H In r --H20 / 9 t a-molecular/ - H + / R-CH=CH z alk-1-erie HO-CH2--CH2-R ] _H20 ~int. . . . lecular R--CH2--CH 2 /H~_~_CH2_CH2_ R R--CHz--CHz--O-CHzCHz--R di-(alk- 1-yl) ether SCHEME 5 ~ CHzOH § § ~/CH2--OHz ~ "CH2OH H ,,~ H2OH -~ CH2OH 1,4- + 1,2-Poly(phenylene-methylene) -(--CH 2--C6H4-C H2-C 6H4-~n Organic reactions in clays 353 which gave the polymeric material poly(phenylene-methylene), having a molecular weight distribution up to 200 000 a.m.u., as the sole product. Essentially this is just an alternative mode of SN2 nucleophilic displacement to that leading to ethers. ELIMINATION R-CH2-CH2--NH 2 OF AMMONIA FROM AMINES Al-bentonite ~ R--CH2-CH2--NH--CH2-CH2--R + NH 3 Primary alkanamines proved to be rather unreactive in ammonia-elimination reactions in the presence of ion-exchanged bentonites. Only 14% butan-l-amine was found to have reacted after 15 h at 220~ with Al-bentonite, with di-(but-1-yl) amine as almost the sole product of the elimination reaction. In contrast to the behaviour of secondary alcohols, the amine cyclohexylamine gave a good yield of di-cyclohexylamine (57%) by inter-molecular elimination of ammonia, but failed to give any cyclohexene via the intra-molecular elimination process (Ballantine et aL, 198 lb). The reaction was found to be extremely temperature-dependent with only ~5% reaction after 24 h at 160~ rising to >50% reaction after 24 h at 220~ The tertiary amine t-butylamine was little affected by heating at 210~ with Al-bentonite for 50 h, when only 6% reaction had taken place to give intra-molecular elimination to 2-methylpropene and its oligomers. Benzylamine reacted differently to benzyl alcohol in that no polymeric material was produced; instead inter-molecular elimination of ammonia produced di-benzylamine in low yield. The reaction of the cyclic amine pyrrolidine with Al-bentonite gave only two products; the first resulting from two pyrrolidine molecules reacting together to open one of the rings, and the second resulting from three molecules reacting together with loss of ammonia. Scheme 6 illustrates a protonic mechanism for this process, which is consistent with the normal reactions observed with primary amines. SCHEME6 H H2 H3 H2 (I) --NH H 9 \H "~ (II) J.A. Ballantine et al. 354 Secondary amines ..... 40- cyclohexyl,benzyl - - / 30- , \ /' 7: '\ ..... '\ / / \ '\ \,\ ~11 ' 0 dibenzy[ "\ 1' 20- dicyclohexyl 0125 0"%0 0'J75 1'0 Molar ratio benzylamine FIG. 1. Yieldsof secondary amines from 18 h reactions of mixtures of benzylamineand cyclohexylaminewith Cr3+-bentoniteat 205~ Some unexpected results were obtained in the bentonite-catalysed reactions of mixtures of amines (Williams, 1982). When mixtures of benzylamine and cyclohexylamine were reacted with CP+-bentonite at 205~ the quantities of the secondary amine products depended on the molar ratios of the two reactants in the manner shown in Fig. 1. Points of interest are: (a) there is more of the cross-product formed than either of the symmetrical di-amines; (b) the cross-product is at a maximum when only about 1/4 of the original mixture is cyclohexylamine; (c) the yield of dibenzylamine is only ~4% with pure benzylamine, this rising to ~ 10% as more cyclohexylamine is added. These strange results can be explained if one remembers that protonated species react with un-protonated species to produce the secondary amines. As cyclohexylamine is a stronger base (pKb 3.34) than benzylamine (pKb 4.67), it should compete more favourably for the available protons. If the low yield of di-benzylamine with pure benzylamine reactant is due to there being very little un-protonated species available for reaction, then the addition of a little cyclohexylamine, which will preferentially react with the available protons, should increase the quantity of un-protonated benzylamine and thus increase the yield of di-benzylamine. Also, the very high yield of cross-product is simply due to the stronger base capturing most of the available protons and then reacting with the large quantity of un-protonated benzylamine which will become available in this situation. The mechanistic model of the bentonite acting as a reactive source of a limited quantity of protons in the interlamellar space would, therefore, explain these unexpected results. ELIMINATION OF HYDROGEN R--CH2--CH2--SH Al-bentonite SULPHIDE FROM THIOLS ~ R-CH2--CH2-S--CH2--CH2--R + H2S Organic reactions in clays 355 Both primary and secondary thiols readily underwent inter-molecular elimination of hydrogen sulphide under the influence of Al-bentonite in a sealed reactor at 200~ Little alkene production took place. (Ballantine et al., 1981d). Butan-l-thiol was found to produce di-(but-l-yl) sulphide (21%) with 75% of the original reactant being returned unchanged, whereas the cyclohexyl thiol, a secondary thiol, gave di-cyclohexyl sulphide (76%) in a reaction in which 20% of the original reactant was returned unchanged. t-Butyl thiol reacted in an expected manner under these conditions to yield 2-methylpropene and its oligomers by an intra-molecular elimination. Benzyl thiol was found to react with Al-bentonite in a similar manner to benzyl alcohol when poly(phenylene-methylene) was produced as the sole product. Although no reaction was observed with either phenol or aniline in the presence of Al-bentonite, thiophenol was found to react readily at 200 ~C to give a variety of products, including diphenyl sulphide (15%) and benzene (12%). It is most unlikely that diphenyl sulphide is produced by nucleophilic displacement of H2S from this aromatic compound, as such reactions are very unfavourable, and it therefore seems likely that a free-radical mechanism is taking place with this sulphur compound. The production of benzene by the elimination of sulphur from thiophenol is a very unexpected reaction, the mechanism of which is being investigated. REACTION WITH ETHYLENE O Albentonite~ /\ ' OXIDE O~O + k___J Ethylene oxide was found to react readily with Al-bentonite at reasonable temperatures to give high yields of the dimeric ring compounds 1,4-dioxan (65%) and 2-methyl-l,3dioxolane (16%) (Davies, 1982). KETAL FORMATION REACTIONS FROM KETONES O MeOH ~ Al-bentonit7 ~ ALDEHYDES OMe L-OMe AND + H20 OMe Al-bentonite + HCO2Me Ion-exchanged bentonites are efficient catalysts for the formation of ketals from aldehydes or ketones. C~,clohexanone reacted with methanol in the presence of Al-bentonite at room temperature to give a 33% yield of the dimethyl ketal after 30 min reaction. The reaction between cyclohexanone and trimethyl orthoformate in the presence of Al-bentonite was most spectacular. On addition of the catalyst to the mixture of the two liquids at room 356 J.A. Ballantine et al. temperature, the exothermic reaction caused the liquid to boil and an almost quantitative yield of the dimethyt ketal was produced in a 5 rain reaction simply by removal of the catalyst followed by distillation (O'Neil, unpublished data). It is interesting to note that the raw Na-bentonite completely fails as a catalyst for this facile reaction. CONCLUSION The interlayer microenvironment of certain ion-exchanged bentonites has been shown to be conducive to effective heterogeneous catalysis for a wide variety of organic chemical reactions. The reactions are consistent, in the main, with a mechanism of action for the catalysis which suggests the involvement of interlamellar protons. ACKNOWLEDGMENTS The authors wish to acknowledge the support of the BP Research Centre, Sanbury-on-Thames, for the award of studentships, fellowships and financial assistance, and to the SERC for research studentships. REFERENCES ADAMS J.M., BALLANTINE J.A., GRAHAM S.H., LAUB R.J., FURNELL J.H., REID P.I., SHAMAN W.Y.M. & THOMAS J.M. (1979) Selective chemical conversions using sheet silicate intercalates: low-temperature addition of water to 1-alkenes. J. Catal. 58, 238-252. ADAMS J.M., CLEMENT D.E. & GRAHAM S.H. (1982) Synthesis of methyl-t-butyl ether from methanol and iso-butene using a clay catalyst. Clays Clay Miner. 30, 129-134. BALLANTINE J.A., DAVIES M.E., PURNELL J.H., RAYANAKORNM., THOMAS J.M. & WILLIAMS K.J. (1981a) Chemical conversions using sheet silicates: Facile ester synthesis by direct addition of acids or alkenes. J. C. S. Chem. Comm. 1981, 8-9. BALLANTINE J.A., PURNELL J.H., RAYANAKORN M., THOMAS J.M. & WILLIAMS K.J. (1981b) Chemical conversions using sheet silicates: novel intermolecular elimination of ammonia from amines. J. C. S. Chem. Comm. 1981, 9-10. BALLANTINE J.A., DAVIES M.E., PURNELL J.H., RAYANAKORNM., THOMAS J.M. & WILLIAMS K.J. (198 lc) Chemical conversions using sheet silicates: novel intermolecular dehydrations of alcohols to ethers and polymers. J. C. S. Chem. Comm. 1981, 427-428. BALLANTINE J.A., GALVIN R.P., O'NEIL R.M., PURNELL J.H., RAYANAKORN M. & THOMAS J.M. (1981d) Chemical conversions using sheet silicates: novel intermolecular eliminations of hydrogen sulphide from thiols. J. C. S. Chem. Comm. 1981, 695-696. DAVIES M.E. (1982) Sheet silicates as heterogeneous catalysts. PhD Thesis, University College of Swansea. GALVIN R.P. (1983) Sheet silicates as heterogeneous catalysts. PhD Thesis, University College of Swansea. RAYANAKORN M. (1980) Novel catalysis with sheet silicates. PhD Thesis, University College of Swansea. THOMAS J.M. (1982) Sheet silicate intercalates. New agents for unusual chemical conversions. Pp. 56-99 in: Intercalation Chemistry (M. S. Whittingham & A. J. Jacobson, editors). Academic Press, New York. WILLIAMS K.J. (1982) Sheet silicates as catalysts. PhD Thesis, University College of Swansea.