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Green Factory: Recombinant Protein Production in Chloroplasts R ecombinant proteins are an increas- ingly important component of medicine and applied chemistry. They are needed for a vast range of applications including therapeutics, vaccines, diagnostics and enzymes. Exciting new technologies now exist for the large-scale production of these bio-molecules in transgenic plants, often termed molecular farming. An innovative approach exploits plant organelles as a production platform by genetic manipulation of the chloroplast genome. Uses of Recombinant Proteins With the understanding of the molecular basis of many diseases it now becomes possible to treat these with customized biomolecules, mostly proteins. These include enzymes (e.g. treatment of phenylketonuria), growth or regulatory factors (e.g. insulin), vaccines (e.g. hepatitis antigen), antibodies (e.g. antiHer2) or structural substances (e.g. collagen). Recombinant proteins are preferable to the extraction from natural sources due to risks of contamination with pathogenic agents such as prions or viruses. Industrial and food chemistry (e.g. cellulases for paper production, proteinases for detergents or chymosin for cheese) also benefit from the availability of synthetic enzymes. Currently, most recombinant proteins originate from genetically engineered bacteria. Other sources are eukaryotes like yeast, human or animal cell lines or even transgenic animals. Compared to these systems the production costs in plants are low and an almost unlimited scale-up is rapidly possible. Chloroplast Transformation The genetic information in plants is distributed between three cellular compartments, the nucleus, the mitochondria and the plastids (Fig. 1). Until recently transgenic plants were exclusively generated by introducing foreign genes into the nuclear genome. Here we focus on plastid transformation as an alternative. Plastids have their own rudimentary genome, the plastome, which encodes around 120 genes [1]. Plastids in green tissues are “chloroplasts”, whose primary function is photosynthesis. In contrast to the nuclear genome with typically two copies of each gene per cell, the plastome is present in over 10,000 copies (a leaf cell has up to 100 chloroplasts each containing about 100 plastome molecules). Due to this high gene dosage the plastid represents a very attractive compartment for high-level expression of recombinant proteins. Site-directed insertion of the transgenes into the plastid avoids ‘position effects’ and leads to uniform and reproducible expression. Silencing of transgenes, also often observed in the nucleus, is not known for plastids. It is possible to co-express Fig. 1: Genetic compartments of the plant cell several genes by creating artificial operons. Furthermore, since plastid traits in most crop plants are not inherited through the pollen, spread of novel genes to other crops or closely related wild species is prevented [2]. This is a major contribution to bio-safety and should reduce environmental concerns relating to GM plants. Plastid transformation vectors carry a gene of interest together with a selection marker between flanking sequences, which Fig. 2: Vector systems for plastid transformation. a. Standard plastid direct site-specific inser- transformation vector with marker gene cloned between flanking setion into the plastome quences. The marker gene (M) and gene of interest (GOI) are both sta(Fig. 2a). DNA can be de- bly integrated into the transformed plastome. b. Plastid transformation vector used for the generation of marker-free plants. Here only the GOI livered to the chloroplast is stably integrated in the plastome. c. Plastid transformation using vivia particle bombardment sual selection. BIOforum Europe 04/2004, p 32–34, GIT VERLAG GmbH & Co. KG, Darmstadt, Germany, www.gitverlag.com/go/bioint [3], where microscopic gold particles coated with DNA are propelled at high velocity directly into intact tissues or cells, or using polyethylene glycol (PEG), where DNA uptake into protoplasts (plant cells without the protective cell wall) is induced chemically [4]. Treated tissues or cells are then cultured in vitro under antibiotic selection until green resistant clones appear (Fig. 3a, b, c). Improvements in Transplastomic Technology Although an established technique, applied plastid transformation still needs improvement in several key areas: The approach needs to be extended from the model plant tobacco to other important crops. Other challenges include optimisation of gene expression and protein stability. In addition, transplastomic plants containing antibiotic resistance markers are undesirable. Furthermore, inducible gene expression would allow the production of toxic proteins, since the vegetative and production phases could be separated. A suite of novel technologies has been developed targeted towards solving these problems. Trait / Application Herbicide resistance resistance to PPT, e.g. Basta‚ resistance to glyphosate, e.g. Roundup‚ Pest resistance insect resistance Pathogen resistance antimicrobial peptide Pharmaceuticals artificial blood serum treatment of growth defects modulation of immune response modulation of immune response Vaccines tetanus immunisation protection against gastroenteritis cholera immunisation protection against diarrhoea protection against parvovirus Miscellaneous phytoremediation of mercury contaminated soils polyhydroxybutyrate (PHB) synthesis protein-based biopolymer xylanase for paper production tryptophan biosynthesis trehalose synthesis for drought tolerance Protein phosphinothricin acetyltransferase mutant enol-pyruvyl-shikimate-phosphate synthase Bt (cry2Aa2) toxin MSI-99 (magainin analogue) human serum albumin human growth hormone human interferon-alpha human interferon-gamma tetanus toxin fragment subunit from enterotoxigenic E. coli toxin subunit from cholera toxin rotavirus capsid protein parvovirus capsid protein mercuric ion reductase/organomercurial lyase acetyl-CoA reductase, α-keto thiolase, phb-synthase EG121 polymeric protein xylanase anthranilate synthase trehalose phosphate synthase Tab. 1: Recombinant proteins expressed in tobacco plastids Recombinant Protein Expression in Tobacco To-date efficient and reproducible production of transplastomic plants is mainly restricted to tobacco. Tobacco has several features that make it an attractive production platform for molecular farming. It produces a relatively large amount of biomass (Fig. 3d) from which proteins can be easily extracted and purified. Furthermore, since it is not used for food or feed, segregation from materials intended for human or animal consumption is not a problem. A number of biotechnologically and agriculturally interesting genes have been expressed in tobacco chloroplasts in various laboratories (Tab. 1). Transplastomic Crop Plants So far other transplastomic crop plants have only been reproducibly recovered from potato [5] and tomato [6]. The challenge still is to extend the initial success with plants of the nightshade family to important crops such as wheat, rice, maize and rapeseed. Expression Levels Very high yields of recombinant protein can be achieved in plastids: Depending on the stability of the protein these are in the Fig. 3: Tobacco chloroplast transformation a. Antibiotic resistant shoot developing from a bombarded leaf. b. Transformed cell lines selected from a PEG-transformation experiment. c. In vitro grown transplastomic tobacco plant. d. Glasshouse grown tobacco plants expressing high levels of recombinant protein. range of 1–10 % TSP (total soluble protein). High production levels depend on the availability of suitable regulatory elements. Generally plastid transformation vectors use separate promoters, it is however also possible to use promoter-less vectors, in which transcription is coupled to strongly expressed plastid genes. This approach increases transgene stability since inadvertent recombination between duplicated sequences is avoided. However, high expression levels can also cause toxic side effects for the plant. Using an inducible expression system such as activating plastid genes by external application of chemicals can circumvent this and will provide additional safety and alleviate concerns about the production of pharmaceuticals in plants. Transformants Without Antibiotic Resistance Markers For the genetic stability of the transformed lines it is necessary to eliminate all wild type plastome molecules. In this respect antibiotic resistance markers have two functions: firstly for the initial selection of cells containing transformed plastids and then for promoting loss of wild-type copies. The presence of antibi- otic resistance genes in transgenic plants is of major concern to the public. In order to address this problem, a novel visual selection system was developed [7]. Here an antibiotic resistance marker is still used for the initial selection, but the marker is automatically excluded later. New vectors were designed, that carry the marker gene in the vector backbone rather than between the flanking sequences (Fig. 2b). In this configuration a gene of interest (GOI) can be stably introduced, whereas the marker gene gets lost via recombination once the selection pressure is removed [8]. Visual selection is achieved using albino mutants as an alternative to wild-type. Such mutant lines were created by inactivation of pigmentation-related genes (Fig. 2c). Secondary transformation of mutant tissues with a functional copy of the pigmentation gene linked to the GOI allows the visual recognition of transplastomic areas through re-greening. Plants regenerated from green sectors are marker-free. Conclusions High yields, unlimited scalability, stable and predictable expression, biological safety, inducible expression and marker removal make chloroplasts a highly attractive platform for expression of recombinant proteins. Plastids are a truly impressive green factory. References A list of references can be obtained from the authors. Authors picture left to right: Timothy James Golds, Hans-Ulrich Koop, Christian Eibl Dr. Timothy James Golds Dr. Christian Eibl Prof. Hans-Ulrich Koop Icon Genetics Research Centre Freising Lise-Meitner-Str. 30 85354 Freising, Germany [email protected] www.icongenetics.com