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Component Selection By Prof. Bitar Power Supply Example • Input: • 120VAC / 60Hz (nominal) • Output: • 5V +/- 5% (4.5 to 5.5 V) • 100mA (max) Possible Full-Wave Topologies (Assuming Linear Voltage Regulators) U1 D1 TR1 Vout OUT GND C1 + 120VAC, 60Hz IN C2 N2 N1 N3 D2 U1 D1 IN TR1 D2 Vout OUT GND + 120VAC, 60Hz Load N1 N2 D3 D4 C1 C2 Load Typical Voltage Waveforms T 10.00 Secondary Voltage (A) After Rectifying and Filtering After Regulator Ripple Voltage 5.00 Output V drop across regulator 0.00 -5.00 Secondary Voltage (B) -10.00 0.00 10.00m 20.00m 30.00m Time (s) 40.00m 50.00m Begin Distributor Part Search for “Voltage Regulators” Yikes! Only 41,864 Possibilities… 41,864 Possibilities! Narrow the Search! In Stock !!! 6,241 Linear Further Search Criteria • • • • • Current (100mA) Package / Case (TO-92 Thru-Hole!) Packaging (for shipping) Topology (Positive Fixed) Voltage (5V) Down to Mfg & Pricing (Note Sorting Criteria) • Fairchild Semiconductor $0.32 (More $, but better spec sheets & support.) • Micro Commercial Co: (Not as well supported, but CHEAP!) $0.20 Selecting Part-Number Link Yields More Information Including Price Breaks! Finally a Data Sheet! Component Data Sheet • Absolute Maximum Ratings (Not to be exceeded !!) • Input Voltage Max (30V) • Operating Temp (-20 to 120 C) • Storage Temp (-55 to 150 C) • Electrical Characteristics (Under very specific test conditions!) • Output Voltage (4.8 to 5.2 V @ T = 25 C) • Load Regulation (ΔVOUT / Δ ILOAD) (60mV MAX from 1 to 100mA) • Line Regulation (ΔVOUT / Δ VIN) (150mV MAX, Vin from 7 to 20V) • • • • Quiescent Current (5.5mA MAX) Output Noise Voltage (40uV TYPICAL) Ripple Rejection (41dB MIN) Dropout Voltage (1.7V TYPICAL) Q: Does this Voltage Regulator Meet our Specifications? YES! • OK, Repeat this Process for Every Component… • Power Transformer • Diodes • Filter Capacitors Selecting a Power Transformer • Questions: 1. 2. 3. 4. What voltage do we need? What is the maximum current? What configurations do we need? What configurations are available? Single or Dual Primary Single or Dual Secondary 1. What Voltage Do We Need? • • • • • Desired DC Output = 5V Minimum Drop Across Regulator = 1.7V (spec) Maximum Ripple Voltage = 1V (guess) Drop Across Rectifier Diodes = 0.7 or 1.4V Therefore, for C.T. Transformer: • Vpk = 5+1.7+1+0.7 = 8.4V = 5.9VRMS • Or for Full-Wave Bridge: • Vpk = 5+1.7+1+1.4 = 9.1V = 6.4VRMS • OK, Looking for 6.4VRMS @ 100mA (min) Parts Distributor Search Possible Choices Tamura 3FS212 : 6.3VAC, 180mA Transformer $3.75 Transformer Spec Sheet Electrical Specifications Mechanical Specifications Hole Pattern Spacing Configuration Options Available Voltages / Currents