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Power Quality At the Plug IDEAL INDUSTRIES Application Guide to Power Quality at the Plug Author: Patrick Elliott © 2007 Ideal Industries www.idealindustries.com Power Quality At the Plug 1 of 25 Branch Circuit Testing Branch circuit A portion of a wiring system in the interior of a structure that extends from a final overload protective device to a plug receptacle or a load such as a lighting fixture, motor, or heater © 2007 Ideal Industries www.idealindustries.com Power Quality At the Plug 2 of 25 Branch Circuit Testing Circuit Integrity Three Possible Ways to Test Branch Circuits 1. Branch Circuit Integrity • 2. Quality of the voltage supplied • 3. The physical structure of the branch circuit How connected equipment will perform Profile the Loads on the Branch Circuit • Measure the energy and the load on the circuit We will examine the first and second of these in the time we have today. © 2007 Ideal Industries www.idealindustries.com Power Quality At the Plug 3 of 25 Branch Circuit Testing Circuit Integrity Test the physical structure of the branch circuit • Connections to receptacles and devices • Connections to panel • Capacity of Hot and Neutral Age, type, length and size of conductor Quality of connections, splices, pigtails, bonds • Integrity of Ground Conductor HOW?? © 2007 Ideal Industries www.idealindustries.com Power Quality At the Plug 4 of 25 Branch Circuit Testing Evaluating Branch Circuit Structure Step 1: Step 2: Step 3: Step 4: Step 5: © 2007 Ideal Industries www.idealindustries.com Test for correct wiring polarity Make voltage measurements Test for neutral / ground integrity Test Voltage Drop Measure circuit impedance Power Quality At the Plug 5 of 25 Branch Circuit Testing Step 1: Wiring Polarity Test Common receptacle tester Detects, as go-no-go test, Hot, Neutral and Ground There can be < 100,000 ohms on the ground and a standard receptacle tester with show the circuit to be OK © 2007 Ideal Industries www.idealindustries.com Power Quality At the Plug 6 of 25 Branch Circuit Testing Step 2: Measure Voltage © 2007 Ideal Industries www.idealindustries.com Power Quality At the Plug 7 of 25 Branch Circuit Testing Test for Neutral and Ground Integrity • General Purpose testers can’t identify a “False” or “bootleg” ground – Defined as an accidental short or improper bonding of ground to neutral conductors – Shows up as normally wired condition with general receptacle testers – Sensed by the new AFCI breakers, will trip an AFCI © 2007 Ideal Industries www.idealindustries.com Power Quality At the Plug 8 of 25 Branch Circuit Testing Step 4: Measure Voltage Drop This way? Or This way? Voltage Drop = V (no-load) – V (load) % Voltage Drop = Voltage Drop/ V (no-load) © 2007 Ideal Industries www.idealindustries.com Power Quality At the Plug 9 of 25 Branch Circuit Testing General tester can not identify high resistance or series faults • Nor can they identify a neutral to ground bond – Glowing contacts in copper or aluminum wiring – High resistance in Back-wired devices like receptacle – Loose or corroded connections – Bad splices – Hot plugs, or high resistance contact between outlet to plug. © 2007 Ideal Industries www.idealindustries.com A high resistance connection can result in hot spots or glowing connections which can breakdown insulation and create poor efficiency of the electrical system Power Quality At the Plug 10 of 25 Branch Circuit Testing Step 5: Measure the resistance of each conductor Hot Conductor Neutral Conductor Ground © 2007 Ideal Industries www.idealindustries.com Power Quality At the Plug 11 of 25 Voltage Performance Monitor • What is Voltage Performance Monitoring? • Why do I need to measure the integrity of the of my Voltage? • What are the factors and features I need? © 2007 Ideal Industries www.idealindustries.com Power Quality At the Plug 12 of 25 Voltage Performance Monitor Step 2: Voltage Performance Two Steps to test the Voltage Performance of the branch circuit: 1. The ability to capture and analyze Voltage Events 2. The ability to monitor the distortion or THD of the circuit © 2007 Ideal Industries www.idealindustries.com Power Quality At the Plug 13 of 25 Voltage Performance Monitor What is Voltage performance? • Voltage performance? – Amplitude Must be measured over time. – Must meets some excepted standard – Example would be like the ITI (CBEMA) curve. © 2007 Ideal Industries www.idealindustries.com Power Quality At the Plug 14 of 25 Voltage Performance Monitor What Voltage Quality do we really need? © 2007 Ideal Industries www.idealindustries.com Power Quality At the Plug 15 of 25 Voltage Performance Monitor • What are these problems called? – Sag – low voltage for brief periods (dips) – Swell- high voltage for brief periods (surges) – Voltage Transientimpulses (spikes) – THD for Total Harmonic Distortion (noise) © 2007 Ideal Industries www.idealindustries.com Power Quality At the Plug 16 of 25 Voltage Performance Monitor How do we compare voltage over time to these Standards If outside the range, timer starts, measures in cycles per second to the end of the event are taking. • When an event is detected, – The voltage of the event should be logged – The duration of the event should be logged – The day/date/time to the second of the event logged © 2007 Ideal Industries www.idealindustries.com Power Quality At the Plug 17 of 25 Voltage Performance Monitor Transient Voltages Measure and record the time and amplitude Transients cause failure of communication control and datacom devices Transients destroy insulation and capacitors Determine if transient protection is working (TVSS, SSDs) © 2007 Ideal Industries www.idealindustries.com Power Quality At the Plug 18 of 25 Voltage Performance Monitor Total Harmonic Distortion Measure at service entrance & points of connections • IEEE 519 limits for voltage THD – < 5% for most facilities – <3% for Hospitals and Airports © 2007 Ideal Industries www.idealindustries.com Power Quality At the Plug 19 of 25 Voltage Performance Monitor Power Quality problems are very expensive, but…. UNTIL NOW •Power quality required very expensive analyzers •Computers to set them up, •Software to analyze •Experts to review the data Power Quality Monitors were too expensive for branch circuits © 2007 Ideal Industries www.idealindustries.com Power Quality At the Plug 20 of 25 Voltage Performance Monitor © 2007 Ideal Industries www.idealindustries.com Power Quality At the Plug 21 of 25 Features and Benefits • World’s Simplest PQ Device – If you can use an outlet, you can use a VPM – PQ Expert is in the box! • Easy to Use – Minimal Set Up – No need for Computer Interface – Captures only significant events © 2007 Ideal Industries www.idealindustries.com Power Quality At the Plug 22 of 25 Voltage Performance Monitor Testing Our Voltage Quality •No computer •No software •No setup •Just the information you need © 2007 Ideal Industries www.idealindustries.com Power Quality At the Plug 23 of 25 Breaker Finders And Tracers © 2007 Ideal Industries www.idealindustries.com Power Quality At the Plug 24 of 25 Innovative Clamps and Meters © 2007 Ideal Industries www.idealindustries.com Power Quality At the Plug 25 of 25 THANK YOU FOR YOUR TIME AND ATTENTION Application Guide to Power Quality at the Plug QUESTIONS PLEASE! © 2007 Ideal Industries www.idealindustries.com Power Quality At the Plug 26 of 25