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AFOSR/AFRL Center of Excellence: The Science of Electronics in Extreme Electromagnetic Environments MOSFET Defect Enhanced Vulnerability to Terminal Voltage Stress: A DFT and FEM Based Analysis Chris Darmody, Dev Ettisserry and Neil Goldsman Department of Electrical and Computer Engineering University of Maryland College Park Overview • • • • Introduction: nano-MOSFETs and Vulnerability Dielectric Breakdown and Tunneling Analysis with FEM Role of Oxide Defects in EMI Vulnerability Atomic Level Modeling of Defects & High Gate Voltage: • Density Functional Theory (DFT) plus related modeling tools. • Model Agreement of MOS Oxide Charging with Exp. • Summary and Future Work 1 Standard MOSFET (3D) An Integrated Circuit can contain a billion MOSFETs Width ~ 50nm Length ~ 20nm SiO2 Thickness ~ 2 nm 2 Fermi Level: Relative Position vs. Bias MOS System 3 Printed Circuit Board (PCB) Contains chips and metal lines EMI can induce voltage variations on PCB traces that make their way to device terminals causing unexpected potential differentials on micro and nano device contacts. 4 FinFETs and Materials: New FinFET vs. Old Standard MOSFET VG VS VD Gate Oxide -------Channel N-Drain N-Source P-Substrate Wafer Thick New FinFET Vertical Design; Stands up like a fin. Old Bulk Design 5 FinFET Design and Advantages Intel Corp. • Design: – High-k gate dielectric for thin equivalent oxide thicknesses (sub 2nm) – Thin SiO2 layer at interface between high-k dielectric and substrate (1nm) – Rounded corners reduce premature inversion • Advantages: – Density scaling beyond planar devices (sub 20nm) – Large effective channel width – Lower threshold and source-drain leakage (fully depleted channel) [1] HfO2 SiO2 p-Si [1] Wu et al, High Performance 22/20nm FinFET CMOS Devices with Advanced High-K/Metal Gate Scheme (2010) 6 Dielectric Defects and Breakdown in V FinFETs G • Oxide imperfections from processing • Variations of oxide thickness • Carrier tunneling breaks weak oxide bonds which form conducting paths Gate Metal IG Direct Tunneling Leakage tox Oxide Non-uniformity Si Fin Defects/Traps IG Trap-assisted Tunneling Leakage Breakdown through defect paths Saraswat, Thin Dielectrics for MOS Gate 7 FinFET Vulnerabilities • High-k dielectrics more trap-rich, degrading device performance • Gate voltage stresses cause trap generation • Soft breakdown: weak conduction through single-trap path • Progressive breakdown: trap assisted tunneling • Hard breakdown: critical trap concentration and/or critical electric field • Less robust to oxide degradation than lateral MOSFETs IG [A] • Traps increase gate leakage Hard Breakdown Soft Breakdown Progressive Breakdown Breakdown curve of SiO2/HfO2 gate dielectric layer Fenfen et. al, TDDB characteristic and breakdown mechanism of ultra-thin SiO2/HfO2 bilayer gate dielectrics (2014) 8 Analyzing Dielectric Reliability from EMI in FinFETs • Solve Poisson equation in fin using the Finite Element Method (FEM) • Obtain values for: EMI IG VG – Potential (ϕ) – Electric field (𝐸) – Electron concentration (n) – Hole concentration (p) everywhere inside fin for applied gate biases 9 Solving Poisson Equation with FEM 𝛻 ∙ 𝜺𝒓 𝛻𝝓 = 𝑞 𝑞𝝓 −𝑞𝝓 + (𝒏𝟎 𝑒𝑥𝑝 − 𝒏𝟎 𝑒𝑥𝑝 + 𝑵− 𝑨 − 𝑵𝑫 ) 𝜀0 𝑘𝑇 𝑘𝑇 n • p dopant ions Replace PDE with linear system of coupled equations on discrete mesh − Solve matrix equation − Finer mesh near important regions − Interpolate with piecewise-continuous polynomials • Advantages of FEM over Finite Difference: − Able to handle complicated geometries + boundaries easily − Error estimates and convergence rates wrt. element size − Automatically enforces jump conditions at internal interfaces − Formulation ensures discrete solution is the best approximation to real solution wrt. energy norm 10 Voltage in Fin (SiO2) Volts VG=1V VB=0V 11 Electric Field at Interface (SiO2) SiO2 Si Post Processing Electric Fields E Field Scale: 3.2 MV cm Smallest Triangles: 0.3nm edges 12 Carrier Concentrations in Fin (SiO2) cm-3 cm-3 13 Gate Current Tunneling • Thin gate oxides: – High electric fields – Direct tunneling currents – Barrier for tunneling (CB offset) smaller for HfO2 than SiO2 – Trap-assisted tunneling currents Gate Metal IG Direct Tunneling Leakage tox Oxide Non-uniformity Si Fin Defects/Traps IG Trap-assisted Tunneling Leakage Saraswat, Thin Dielectrics for MOS Gate 14 WKB Tunneling Tunneling, Dragica Vasileska and Gerhard Klimeck Ox Si Ox Si Ox Si Ox Si 15 Gate Tunneling Leakage Current • Direct tunneling through trapezoidal oxide barrier at low gate voltages/ thin oxides • For Vg=1V in saturation: – ID-on=661μA – ID-off=nA range – IG-tunnel=1.73μA – IG/ID increases for smaller devices 16 Dielectric Breakdown • Carrier tunneling can break weak oxide bonds Material EBD SiO2 10 MV/cm • For tox=2nm, breakdown at VG=1.3V HfO2 6 MV/cm HfO2 Breakdown SiO2 Breakdown 17 Effect of Defects in FinFET Dielectric; Analyze Reliability and EMI Effects with DFT • • • • • • Fin thickness: Tfin=25nm Oxide thickness: Tox = 1.6nm Height: Hfin=75nm Fin Substrate: BOX = Buried Oxide Channel Length: Apprx. 14nm (not shown) Rectangular geometry contains corners. Nowak, et al, IEEE Cir&Dev Mag, p20-31. Jan/Feb 2004 18 Investigate Role of Defects in EMI • Ideal Oxide • Oxide with Defect Defects reduce performance and most likely enhance vulnerability 19 Effect of Defects on MOSFETs; High Voltage Bias Changes Threshold Voltage (Vt) • Positive shift in Vth following HT positive bias stress due to electron trapping. • Negative shift in Vth following HT negative bias stress due to hole trapping. • The degradation worsens over time! This work focuses on NBTS degradation potentially due to OV hole traps • OV = Oxygen Vacancy * Measurements by our collaborators at U.S. Army Research Lab, Adelphi, MD. 20 Density Functional Theory: Use to Analyze • Schrodinger wave equation that accounts for all the electrons and nuclei in the system and their interactions. 2 Hˆ 2me Z I Z J e2 Z I e2 1 e2 2 2 1 i 2 2M I 2 i , I ri RI i j ri r j I I J RI R J I 2 i Total wavefunction • The kinetic and potential energies are altered by quantum effects like Pauli’s exclusion – not quantifiable. • DFT provides a tractable accurate solution for the ground state eigenvalues (energy) and electron density. – Replaces the complicated interacting system Hamiltonian by a sum of noninteracting Hamiltonians. – Uses electron density (one function in space) as the fundamental property instead of ψtot. 21 DFT Shows Oxygen vacancy (OV) defects give rise to charge trapping centers Structural and electronic properties of OVs in MOS oxide regions were studied. Structures of OV in oxide regions: (1) Basic Low-energy Dimer, (2) High-energy forward-projected (fp), (3) High-energy back-projected (bp) • • • Upon hole capture, basic dimer spontaneously forms positive fp. fp thermally transforms to bp. Also, fp and bp are stable when neutral. 22 Transient modeling of OV hole trap activation under NBTS (contd..) • The time-dependent total concentration of activated hole traps (positive charges) is translated to voltage shift in negative direction. • Δ𝑉 𝑡 = − 𝑞𝑁 6 𝑖=2 𝑥𝑖 (𝑡) 𝐶 Experimental Simulated NBTS OV hole trap activation is a serious contributor to HTGB reliability degradation in 4H-SiC MOSFETs (from integrated modeling using DFT and rate equations) . [1] A. J. Lelis et. al, IEEE T-ED, vol. 62, no.2, pp.316-323, 2015. [2] M.A. Anders et.al., IIRW pp. 16-19, Oct. 2014. 23 Summary and Future • EMI can couple to micro and nano devices via PC Board traces. • MOS Gate Oxides are especially vulnerable to induced terminal voltages. • Created FEM solver for nonlinear Poisson equation in FinFET • Calculated Dielectric Breakdown Voltages and Tunneling Effects with Solver. • Oxides are very thin and can have defects (Oxygen Vacancies) which enhance vulnerability • Density Functional Theory plus related modeling tools calculates defect states on atomic level. • Transient Arrhenius type model developed that uses DFT QM Atomic Structure and State results to quantify charging. • Model correctly quantifies MOSFET threshold voltage shift due to gate voltage bias stress. • Future: • Add transient analysis to oxide field calculations • Investigate defects in HfO2 (new high K) gate dielectrics (Current work was SiO2) 24