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Articles MB SOL-GEL NANOMATERIALS WITH ALGAL HETEROPOLYSACCHARIDE FOR IMMOBILIZATION OF MICROBIAL CELLS, PRODUCING α-GALACTOSIDASE AND NITRILASE P. Djambaski1, P. Aleksieva2, E. Emanuilova2, G. Chernev1, D. Spasova2, L. Nacheva2, L. Kabaivanova2, I.M. Miranda Salvado3, B. Samuneva1† University of Chemical Technology and Metallurgy, Department of Silicate Technology, Sofia, Bulgaria1 Bulgarian Academy of Sciences, Institute of Microbiology, Sofia, Bulgaria2 University of Aveiro, Department of Ceramic and Glass Technology, CICECO, Aveiro, Portugal3 Correspondence to: Lilyana Nacheva or Georgi Chernev E-mail: [email protected]; [email protected] ABSTRACT The main purpose of the present work is the sol-gel synthesis and structure of the hybrid nanomaterials as matrices for two types of cells, producing hydrolytic enzymes. The effect of different percent of algal polysaccharide included in them on the hydrolytic activity of fungal and bacterial cells was investigated. The hybrid sol-gel nanomaterials were synthesized from tetraethylortosilicate (TEOS) as a silicon precursor and heteropolysaccharide (AHPS) from the red microalga Dixonella grisea as an organic part. The structure of these matrices was investigated using different methods: FT-IR, XRD, BET-Analysis, EDS, SEM and AFM. The sol-gel hybrids were used for the immobilization of fungal (Humicola lutea) and bacterial (Bacillus sp.) cells, producing α-galactosidase and nitrilase, respectively. It was established the effect of the quantity of the heteropolysaccharide in the matrices on the activity of these hydrolytic enzymes. Using 20% AHPS in the hybrid nanomaterials the α-galactosidase yield exceeded over two-fold the enzyme titre of the free cells in the third cycle of repeated batch shake flask cultivation. These results correlated with a dense growth of immobilized mycelium observed with scanning electron microscopy (SEM). The increase of the percentage of organic part in the sol-gel matrix up to 20% led to an increase in the nitrilase activity. The addition of 40% AHPS did not significantly affect the decrease of the nitrile biodegradation. Keywords: Sol-gel nanomaterial, microbial immobilization, hydrolytic enzymes Introduction The sol-gel process consists of the hydrolysis and condensation of organometallic compound precursors such as tetramethoxysilane (TMOS) [Si(OCH3)4] and tetraethoxysilane [Si(OC2H5)4]. A silicate synthesized by this process is a porous material having pores large enough to allow diffusion. The pore size can be easily controlled during the sol–gel process by changing several conditions such as pH, aging time, and mixing procedure. In addition, the sol–gel process can be performed at room temperature. These properties are useful for immobilizing biomolecules while retaining their biological activities and allowing bioreactions to proceed inside the matrix. Therefore, such bioencapsulations in sol–gel matrices have been widely studied in recent years (11, 18, 20). Microbial α-galactosidase (E.C.3.2.1.22), catalyzing the hydrolysis of simple and complex oligosaccharides and polysaccharides with α-1,6 linked terminal galactosyl groups, is of particular interest in view of its applications. This enzyme is used in food processing, the sugar industry, medicine, enzymatic synthesis and structural analysis (13, 15). Most investigated α-galactosidases are produced by free cells of filamentous fungi, belonging to the genera Aspergillus, 1270 Penicillium and Humicola (1, 12, 14). The immobilization of the enzyme, that can be applied for removal of flatulenceinducing sugars in soymilk was reported (16). The existing data about α-galactosidase biosynthesis by immobilized fungal cells in inorganic-organic hybrid sol-gel materials is insufficient (6). Microbial nitrilases (E.C. 3.5.5.1) are versatile nitrilemetabolizing enzymes used as an alternative of nitrile hydrolysis instead of strong acids or base catalysts. They can be involved in the production of acrylamide (4) and for the synthesis of nicotinamide, nicotinic acid from cyanopiridin or to carry out selective transformations (23). Most nitriles are highly toxic and their microbial degradation has been considered as an efficient way for detoxification of industrially polluted waters and soils. Biochemical conversions, including biodegradation that can be carried out by free or immobilized cells, especially at high temperatures have been of great interest (9, 17). The immobilized biocatalysts possess many advantages such as improved stability and reusability. In our previous works we have compared pure silica matrices with inorganic-organic hybrid matrices obtained by using different inorganic precursors: tetraethylortosilicate (TEOS), tetramethylortosilicate (TMOS), ethyltrimethoxysilane (ETMS), methyltriethoxysilane (MTES) and an organic compound such as: polyethylene oxide (PEO), polyacrylamide gel (PAAG), Ca alginate, gelatin and others (5, 10, 19). Biotechnol. & Biotechnol. Eq. 23/2009/2 In this paper the research results on sol-gel synthesis and structure of hybrid nanocomposites containing TEOS as a silicon precursor and algal heteropolysaccharide (AHPS) as an organic part are described and discussed. The influence of the percentage (20 and 40 wt. %) of AHPS in the hybrid sol-gel matrix used for the encapsulation of two types of cells on the α-galactosidase production during repeated batch shake-flask cultivation of the fungus Humicola lutea 120-5 and the value of nitrilase activity of free and immobilized Bacillus sp. UG5B cells was investigated. For the scanning electron microscopy (SEM) observations the samples with immobilized H. lutea cells were fixed for 2 h with 2% (w/v) glutaraldehyde (3) at room temperature. After washing with distilled water samples were dehydrated in ethanol series ranging from 30 to 100% (v/v). After airdrying, specimens were coated with 120 - 130 Å gold in argon atmosphere using an Edwards apparatus (model S 150A). The SEM observations were made on a Philips SEM 515 at 20 kV accelerating voltage with a 5 - 6 nm electron beam. Materials and Methods The results from the XRD-analysis show that all the studied hybrids are in amorphous state (Fig. 1). It is visible that with introducing of organic component into synthesized nanobiomaterials, intensity of peaks decreases. The samples have been prepared at room temperature as films. Silicon precursor tetraethylortosilicate (TEOS) purchased by “Merck” has been used. A poly-step sol-gel procedure was used at strictly controlled conditions in order to obtain the desired nanostructred materials. In all cases the ratio precursor /H2O/ 0.1N HCl was kept 1/1/0.01. The acid was introduced to increase hydrolysis rate (pH~1.5). The algal heteropolysaccharide used in this study was isolated from the red microalga Dixonella grisea (former Rh. reticulata) UTEX LB 2320 (algal collection of the Department of Botany, University of Austin, Texas, USA). The fungal strain Humicola lutea 120-5 and the bacterial strain Bacillus sp. UG-5B (National Bank for Industrial Microorganisms and Cell Cultures, Bulgaria, No 391 and No 8021, respectively) were used in this study. Immobilization of the fungal cells was carried out using spore suspension (5 ml) with a density 1010 spores per ml from one test tube. The cultivation of immobilized cells was performed in 500 ml Erlenmeyer flasks with 50 ml soy meal extract as a nutrient medium on a rotary shaker during 144 h at 30°C (2). α-Galactosidase was assayed using the method of Dey et al. (7). One unit (U) of α-galactosidase activity was defined as the amount of enzyme which liberates 1 μmol of p-nitrophenol per minute at pH 5.5 and 50°C. Bacterial cell suspension with a density of 35 mg.ml-1 cells was used in the immobilization process. It was prepared by centrifugation of the culture material and re-suspension in a buffer solution (0.06M, pH 7.2 at 20°C). The nitrilase action leads to the direct hydrolysis of benzonitrile to benzoic acid and ammonia and was assayed by measuring the ammonia released according to the method of Fawcett and Scott (8). One enzyme unit (U) is defined as the amount of enzyme, producing 1mmol ammonia min-1 at pH 7.2, 45°C and 20 mM substrate. The enzyme activities were evaluated from two repeated experiments using tree parallel samples. The deviation of replicates was less than 3%. For studying the structure of synthesized hybrids the following methods have been used: FT-IR (IR- MATSON 7000–FTIR spectrometer), XRD (X-ray PW1730/10 diffractometer), BET-Analysis (Gemini 2370 V5.00) and AFM (NanoScope Tapping ModeTM). Biotechnol. & Biotechnol. Eq. 23/2009/2 Results and Discussion Fig. 1. XRD patterns of silica hybrids containing TEOS and 20 wt. % algal polysaccharide Fig. 2. FT-IR spectra of silica hybrids containing TEOS and 20 wt. % algal polysaccharide The FT-IR spectra (Fig. 2) of synthesized inorganicorganic materials show that in all samples, bands at 1080 cm-1, 1271 a) b) c) d) e) f) g) h) i) j) k) l) Fig. 3. AFM three and two dimentional image and height distribution profile of surface roughness of hybrid material containing TEOS and 5 (a, b, c), 10 (d, e, f), 15 (g, h, i) and 20 (j, k, l) wt. % algal polysaccharide. 790 cm-1 and 480 cm-1 are observed. They are assigned to νas, νs and δ of Si-O-Si vibrations, but at the same time the band at 1080 cm-1 can be related to the presence of Si-O-C, C-O-C and Si-C bonds. The band at 960 cm-1 is due to a stretching Si-OH vibration. The band at 1439 cm-1 is assigned to C-O-H vibrations. The characteristic bands at around 3450 cm-1 and at 1620 cm-1 assigned to H-O-H vibration can also be detected. The presence of a hybrid nanostructure with well-defined nanounits and their aggregates, formed by self-organizing 1272 processes, is clearly observed by AFM studies. The size of nanoparticles is from 3 to 7 nm (Fig. 3 a, d, g, j) show the height distribution profiles of surfaces roughness. The histograms of the surface height distribution profiles, obtained from AFM images, show that the inorganic-organic hybrid sample has surface with irregularities of quite small height (Fig. 3 c, f, i, l). The surface morphology and structure of nanobuilding blocks in each synthesized hybrid is different and depends Biotechnol. & Biotechnol. Eq. 23/2009/2 TABLE 1 Relative nitrilase activity of free and immobilized cells Substrate for degradation m-tolunitrile m-tolunitrile m-tolunitrile p-tolunitrile p-tolunitrile p-tolunitrile o-tolunitrile o-tolunitrile o-tolunitrile Relative nitrilase activity, % Percent of organic part (AHPS) in the hybrid matrix Free cells 5% 30 20% 30 40% 30 5% 20 20% 20 40% 20 5% 14 20% 14 40% 14 on its chemical composition. In the sample the nanoparticles are well distributed in the entire hybrid matrix with a lower degree of aggregation, while the sample prepared with TEOS show that the nanoparticles are self-organized and distributed as clusters in the matrix. Although all being amorphous, quite different self-organized structures can be observed in these hybrids. Relative activities (%) 20% 40% 250 200 150 100 50 Encapsulated cells 70 80 74 34 48 48 20 32 29 maximal productivity clearly manifested the relation between the cell morphology and enzyme yield. After five fermentation cycles or 30 days the α-galactosidase activity decreased (Fig. 4) and the immobilized mycelium became distorted and partly autolyzed. Deformed wrinkled hyphae, empty of cell content and spore formation were observed (Fig. 6). Good operation stability was also proved. As can be seen (Fig. 4) during 3 incubations (18 days) the α-galactosidase activity exceeded the enzyme level of free cells. Similar results were obtained using H. lutea immobilized in hybrid sol-gel consisting of TEOS and a mixture of polyethyleneglycol (PEG) and polyvinylalcohol (PVA) (22). When the percent of AHPS in the hybrid matrix was increased to 40% in the first cycle the enzyme activity was the same with that of the free cells, but in the consecutive re-uses the α-galactosidase titer started to decrease. Probably the lower enzyme yield in the samples with higher organic concentration is a result of a decrease of stability of the solgel particles in the conditions of repeated-batch shake flask cultivation, where every cycle was 6 days long. 0 0 1 2 3 4 5 Batch number Fig. 4. α-Galactosidase production by H. lutea cells, immobilized in the matrix with 20% AHPS (-♦-) and 40% (-▲-) during repeated batch shake flask cultivation α-Galactosidase production by fungal cells immobilized in the hybrid matrices, containing 20% and 40% AHPS was followed. On Fig. 4 the relative activities during repeated batch shake-flask cultivation were presented. Precultivation time (the period for the fungal development from the entrapped spores) as well as each batch cycle continued 144 h. Better results were obtained using the matrix with 20% AHPS, when in the third cycle the enzyme titer was higher (51U/flask or 232%) as compared to the free cell fermentation (22U or 100%). The high α-galactosidase activity correlated with dense growth of immobilized mycelium observed with SEM (Fig. 5). The viable elongated and branched hyphae in the third cycle of Biotechnol. & Biotechnol. Eq. 23/2009/2 Fig. 5. SEM of H. lutea immobilized in hybrid matrix containing 20% AHPS, showing a dense mycelial growth in the third cycle of semicontinuous shake flask process. Bar= 10µm 1273 Sharp increase in the enzyme activity of the encapsulated bacterial cells was registered compared to these of the free cells (Table 1). As a control (100% enzyme activity) corresponds to the enzyme activity of the reaction carried out with 20 mM benzonitrile as a substrate at 50°C. Fig. 6. SEM of H. lutea immobilized in hybrid matrix containing 20% AHPS, showing cell lysis and spore formation at the end of the productive phase (after five reincubations). Bar= 10µm The favorable effect of the addition of the AHPS was also established. Unlike our previous experiments the increase of the percentage of organic part in the hybrid sol-gel matrix up to 20% led to an increase in the nitrilase activity. This is probably due to the type of the included organic material. Another important factor is the pore size in the matrices. It decreases with the increase of the organic constituent content. However encapsulation in the nanocomposite materials containing polysaccharides allows the enzymatic substrates to penetrate from the external aqueous solution to the cells because of its porosity. The cells are firmly immobilized and not easily released when using sol-gel hybrid matrices (21). The addition of 40% AHPS did not significantly affect the decrease of enzyme activity and the values were almost similar. Conclusions The results from the XRD-analysis show that all the studied hybrids are in amorphous state. The presence of a hybrid nanostructure with well-defined nanounits and their aggregates, formed by self-organizing processes, is clearly observed by AFM studies. The surface morphology and structure of nanobuilding blocks in each synthesized hybrid is different and depends on its chemical composition. It has been proven that the synthesized hybrid nanomaterials are successfully applied as matrices for immobilization of bacterial and fungal cells which retained the capability to synthesize the hydrolytic enzymes nitrilase and α-galactosidase, respectively. 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