Download trade : boilermaker

WORKPLACE EXPOSURE TRAINING SCHEDULE
TRADE: ELECTRICIAN
PAGE 1
____________________________________________________________________________________________________________________
Name of Apprentice: ……………………………………………………..
ID #: …………………………………………
Name of Employer: ………………………………………………….……
Physical Address: …………………………………….……………………………………………
Name of Designated Artisan: ……………………………………..……..
Designated Trade: …………………………
Assist only
MODULE
CODE
OBJECTIVES
INDUCTION
ID1
Recall applicable sections of the Manpower Training (Act No 56,
1981), with special reference to discipline and legal
responsibilities.
Recall terms and conditions of apprenticeship as Gazetted 26
July 1991.
Recall applicable grievance procedures.
Recall applicable disciplinary procedures.
Recall company rules and procedures.
Recall quality assurance procedures.
ID2
ID3
ID4
ID5
ID6
SF1
SAFETY
SF2
HAND TOOLS
SF3
SF4
SF5
HT1
HT2
HT3
WORKSHOP TOOLS
MATERIALS
HT4
WT1
WT2
WT22
ME1
AGRI-4-4006-FOU-13-00
Recall relevant regulations of the following Acts: (where
applicable)
 Occupational Health and Safety Act (Act No 85, 1993).
 Minerals Act and Regulations (Act No 50, 1991).
Attend a standard industrial safety course accredited by the
industry.
Recall safety in welding and gas cutting.
Attend a first aid course.
Identify relevant colour markings and symbolic safety signs.
Identify measuring, checking, forming, cutting, marking and
fastening tools and tooling aids.
Use measuring, checking, forming, cutting, marking and
fastening tools and tooling aids.
Maintain measuring, checking, forming, cutting, marking and
fastening tools and tooling aids.
Use hand tools applicable to the trade.
Use fixed and portable drilling machines.
Use fixed and portable grinding machines including replacing,
setting, truing and ringing of wheels.
Dress a grinding wheel.
Recall the physical properties and characteristics of metals.
(With reference to ME3).
App
Emp
Date
Signature: …………………………………
Signature: …………………………………
Need supervision
App
Emp
Date
Independent Work
App
Emp
Date
WORKPLACE EXPOSURE TRAINING SCHEDULE
TRADE: ELECTRICIAN
PAGE 2
____________________________________________________________________________________________________________________
Assist only
MODULE
CODE
OBJECTIVES
ME3
Identify the following conducting materials with respect to
conductivity, current carrying capacity and temperature: copper
and aluminium.
Identify and use the following insulating materials with respect to
resistivity, temperature and hydroscopic qualities: PVC, glass
fibre, resins, tapes, varnishes, epoxy compounds and PVC
compounds
Recall symbols and abbreviations used on electrical circuits for
schematic and wiring diagrams, connection schedules, cables
schedules, layouts and single-line drawings.
Recall symbols and abbreviations as used on engineering
drawings.
Recall symbols and abbreviations pertaining to electronic
circuit diagrams.
Interpret electrical drawings.
Interpret engineering drawings.
Interpret electronic circuit diagrams.
Compile material lists from electrical, engineering and
electronic drawings.
Make free hand sketches of existing circuits and installations
including mechanical components.
Mark off a project applicable to the trade.
Mark off projects for manufacturing using all standards markingoff techniques and tools.
Fabricate a project applicable to the trade.
Sharpen chisels.
Sharpen drills.
Dress screwdrivers.
Sharpen punches.
Identify and set up AC and/or DC welding machines, equipment
including starting up and shutting down procedures..
Differentiate between arc welding consumables.
Prepare material for arc welding.
Tack and arc weld workpieces incidental to the trade using
manual metal arc welding techniques.
Identify and set up oxygen-fuel gas welding equipment including
light up, adjustment of gas pressures and shut down
procedures.
ME4
DRAWINGS AND SKETCHES
DSE1
DSE2
DSE3
DSE4
DSE5
DSE6
DSE7
DSE8
MARKING OFF
MO1
MT9
HAND SKILLS
HS1
HS2
HS3
HS4
HS5
AO1
ARC WELDING
AO2
AO3
AO4
GAS WELDING
GW10
AGRI-4-4006-FOU-13-00
App
Emp
Date
Need supervision
App
Emp
Date
Independent Work
App
Emp
Date
WORKPLACE EXPOSURE TRAINING SCHEDULE
TRADE: ELECTRICIAN
PAGE 3
____________________________________________________________________________________________________________________
GW11
GW12
GW13
Differentiate gas welding consumables.
Prepare material for gas welding.
Gas weld workpieces incidental to the trade.
Assist only
MODULE
CODE
OBJECTIVES
GAS CUTTING AND HEATING
GC1
Identify and assemble gas cutting and heating equipment,
including light up and shut down procedures.
Select nozzles and gas pressures for cutting and heating
different materials of various thicknesses.
Hand cut and heat materials incidental to the trade.
Recall overhead crane hand signals.
Demonstrate overhead crane hand signals.
Use the following equipment:

chain block : 2 ton max; shackles : 2 ton max; chain
slings : 2,5 ton max; wire rope slings : 20 mm diameter
Select and connect the following panel meters and interpret the
readings: voltmeter, ammeter, energy meter (KWH).
GC2
BASIC LIFTING TECHNIQUES
GC3
BG2
BG3
BG4
ELECTRICAL MEASURING
INSTRUMENTS (PANEL
MOUNTED)
ELECTRICAL TESTING
INSTRUMENTS (PORTABLE)
MJ1
SOFT SOLDER
SS1
FAULT FINDING
SS2
FA2
ET1
FA6
AGRI-4-4006-FOU-13-00
Identify and use the following instruments for safety and fault
finding as used for electrical systems up to 750 volts: voltage
tester, multimeter, insulation tester, oscilloscope, earth
leakage polarity tester, phase rotation tester and signal
generator.
Prepare and solder the following: Hard copper, Soft copper
Solder electronic components onto a printed circuit board.
Fault find on the following: control panels, distribution boards,
contactors, relays, insulators, fuse holders and motor control
gear.
Fault find on the following equipment:
- Control panels
- Distribution boards
- Contactors and relays
- Insulators
- Fuse and holders
The following AC heavy current motor control equipment and
the practical application of fault finding techniques:
- Open circuit
- Short circuits
App
Emp
Date
Need supervision
App
Emp
Date
Independent Work
App
Emp
Date
WORKPLACE EXPOSURE TRAINING SCHEDULE
TRADE: ELECTRICIAN
PAGE 4
____________________________________________________________________________________________________________________
- Under voltage relay faults
- Retaining faults
- Single phase faults
- Mechanical faults
Specific faults applicable to panels and the diagnosis of the
specific fault symptoms of each panel as a result of its purpose
and composition.
Assist only
MODULE
CODE
OBJECTIVES
CONDUCTORS
CO1
Recall the current carrying capacity of conductors according to
length and cross-sectional area.
Join conductors by the following methods:
.
crimping
.
soldering
Insulate conductors.
Make off and join multi and single core, standard PVC armoured
cable up to 16mm² 4 core, (1200 volt insulation).
Identify ratings of cables by current, voltage and temperature.
Recall methods of storing cables.
Terminate PVC cables (up to 1200 volts insulation) for entry into
cable end box using mechanical and compression methods.
Identify XLPE cables.
Maintain repair and test the following equipment:
control panels, distribution boards, contactors, relays, switchgear, circuit breakers, timers, isolators, fuse holders, motor
control gear, electrical machines, protective devices and lighting
systems.
Design and wire the following with reference to the applicable
drawings:
panels, starters, motors, motor control gear, electrical
distribution systems, protective systems, lighting systems
including discharge and fluorescent lamps.
Mount, wire and connect the following:
.
switch boards; distribution boards; motor control gear;
isolators; electrical equipment
Introduction to wire-ways including the following:
.
racks; trunking; flexible conduit
Design and wire control and main circuit to which the following
single phase machines can be connected: (take into
consideration protection and safety equipment that must be
used)
CO2
CO3
CA1
CABLES
CA2
CA3
CA4
ELECTRICAL EQUIPMENT
CA5
EE1
WIRING
WI1
INSTALLATIONS
IN1
IN2
A C MACHINES
AC9
AGRI-4-4006-FOU-13-00
App
Emp
Date
Need supervision
App
Emp
Date
Independent Work
App
Emp
Date
WORKPLACE EXPOSURE TRAINING SCHEDULE
TRADE: ELECTRICIAN
PAGE 5
____________________________________________________________________________________________________________________
- Capacitor start motor - forward and reverse
- Capacitor start, capacitor run motor - forward and reverse.
Design and wire the following control and main circuit to which 3
phase squirrel cage induction motor can be connected: (take
into consideration protection and safety equipment that must be
used)
Direct on line forward and reverse
Automatic Star-Delta
Auto transformer
Constant torque motor (2 speed)
AC10
Assist only
MODULE
CODE
OBJECTIVES
AC11
Design and wire the following control and main circuit to which a
three phase slip ring induction motor can be connected i.e.
Hand and automatic controlled resistance starter or current
limiting starters (take into consideration protection and safety
equipment that must be used).
Connect three phase and three single phase transformers in
various combinations to obtain various voltages.
Before commissioning test the following AC machines
electrically and mechanically:
After commissioning fault find the following AC machines:
Capacitor start motor
Capacitor start capacitor run motor
3 phase squirrel cage induction motor
3 phase slip ring motor
Transformers
Auto-transformers
Connect, test and fault find the following DC machines:
.
series motor
.
shunt motor
.
compound motor
Identify the following electronic components:
- Resistors - wire wound up to 10 watts
- carbon and metal oxides (1 watt)
- Capacitors - electrolytic and ceramic; Diodes; Transistors;
Thyristors
Construct, solder and fault find the following electronic circuits:
bi-stable multi vibrator, stable multi vibrator, mono-stable multi
vibrator, elementary SCR speed control.
-
AC16
AC17
AC18
D C MACHINES
DC1
ELECTRONICS
EL1
EL2
AGRI-4-4006-FOU-13-00
App
Emp
Date
Need supervision
App
Emp
Date
Independent Work
App
Emp
Date
WORKPLACE EXPOSURE TRAINING SCHEDULE
TRADE: ELECTRICIAN
PAGE 6
____________________________________________________________________________________________________________________
EL3
ON THE JOB EXPERIENCE
AND INDEPENDENT
WORK
EL5
EX1
AGRI-4-4006-FOU-13-00
Use a dual- trace oscilloscope up to 20 MHZ to identify:
- Wave forms (DC & AC)
- Average values
- Peak values
- Frequencies
- RMS values
Programme and use P. L. C. systems.
On the job experience and independent work should cover at
least 80% of all modules plus at least 4 machines in the module
machines to ensure as wide as possible field of experience and
must take place under supervisory control.