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Transcript
Operating Manual (Translation of the original German Operating Manual) Lexium LXM62 EIO0000001349.01 11.2013 Imprint The information provided in this documentation contains general descriptions and/or technical characteristics of the performance of the products contained herein. This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability of these products for specific user applications. It is the duty of any such user or integrator to perform the appropriate and complete risk analysis, evaluation and testing of the products with respect to the relevant specific application or use thereof. Neither Schneider Electric nor any of its affiliated or subsidiary com‐ panies are responsible or liable for a misuse of the information contained herein. If you have any suggestions for improvements or amendments or have found errors in this publication, please notify us. No part of this document may be reproduced in any form or by any means, electronic or mechanical, including photocopying, without express written permission of Schneid‐ er Electric. All pertinent state, regional, and local safety regulations must be observed when in‐ stalling and using this product. For reasons of safety and to help ensure compliance with documented system data, only the manufacturer should perform repairs to com‐ ponents. When devices are used for applications with technical safety requirements, the rele‐ vant instructions must be followed. Failure to use Schneider Electric software or approved software with our hardware products may result in injury, harm, or improper operating results. Failure to observe this information can result in injury or equipment damage. © 2013 Schneider Electric. All rights reserved. 2 EIO0000001349 11.2013 Contents Contents 1 About this manual 1.1 Introduction ............................................................................................................... 6 1.2 Symbols, designator and display format of safety messages .................................. 7 2 Safety information 2.1 Proper use ................................................................................................................ 9 2.2 Qualification of Personnel ...................................................................................... 10 2.3 2.3.1 2.3.2 2.3.3 2.3.4 2.3.5 2.3.6 Residual risks ......................................................................................................... Electrical parts ........................................................................................................ Assembly and handling .......................................................................................... Hot surfaces ........................................................................................................... Magnetic and electromagnetic fields ...................................................................... Hazardous movements .......................................................................................... PELV circuits .......................................................................................................... 3 System overview 3.1 Logic Motion Controller .......................................................................................... 15 3.2 Lexium LXM62 ....................................................................................................... 16 3.3 SH3 Servo motor .................................................................................................... 16 3.4 3.4.1 3.4.2 3.5 Type code ............................................................................................................... Power Supply ......................................................................................................... Single/Double Drive ................................................................................................ Nameplate descriptions .......................................................................................... 4 Indicators and control elements 4.1 4.1.1 4.1.2 4.1.3 4.1.4 4.2 4.2.1 4.2.2 4.2.3 4.2.4 4.3 4.3.1 4.3.2 Operating elements and LEDs on the power supply .............................................. Reset button ........................................................................................................... State LED ............................................................................................................... Port LED ................................................................................................................. S3 LED ................................................................................................................... Operating elements and LEDs on the Single/Double drive .................................... Reset button ........................................................................................................... State LED ............................................................................................................... Port LED ................................................................................................................. S3 LED ................................................................................................................... Bus Bar Module LEDs on the Power Supply and Single/Double drive ................... DC bus LED ........................................................................................................... 24Vdc LED ............................................................................................................. EIO0000001349 11.2013 6 9 10 11 12 12 12 13 14 15 17 17 18 19 21 21 21 22 22 23 24 25 25 25 26 27 27 27 3 Contents 5 Planning 5.1 Electromagnetic Compatibility, EMC ...................................................................... 28 5.2 5.2.1 5.2.2 5.2.3 5.3 5.3.1 5.3.2 5.3.3 5.3.4 5.3.5 5.3.6 5.3.7 5.3.8 5.3.9 5.3.10 5.4 5.4.1 5.4.2 5.4.3 5.4.4 5.4.5 5.4.6 5.4.7 5.4.8 5.4.9 5.5 5.5.1 5.5.2 Control cabinet planning ......................................................................................... Degree of protection ............................................................................................... Mechanical and climatic environmental conditions in the control cabinet .............. Using Cooling Units ................................................................................................ Wiring notes ........................................................................................................... Cable characteristics .............................................................................................. Configuring and coding the cables ......................................................................... ESD protection measures ...................................................................................... Conditions for UL compliant use ............................................................................ Fusing the mains connection .................................................................................. Leakage current ..................................................................................................... Mains filter .............................................................................................................. Line chokes ............................................................................................................ Mains contactor ...................................................................................................... Residual current operated protective device .......................................................... Functional safety .................................................................................................... Process minimizing risks associated with the machine .......................................... Inverter Enable function ......................................................................................... Setup, installation, and maintenance ..................................................................... Application proposals ............................................................................................. Commissioning ....................................................................................................... Prevention of reasonably foreseeable misuse ....................................................... Maintenance ........................................................................................................... Physical environment ............................................................................................. Safety standards .................................................................................................... Special Conditions .................................................................................................. Increased ambient temperature ............................................................................. Low air pressure ..................................................................................................... 6 Installation and maintenance 6.1 6.1.1 6.1.2 6.1.3 6.1.4 6.1.5 6.1.6 6.2 6.2.1 6.2.2 6.3 Commissioning ....................................................................................................... Preparing commissioning ....................................................................................... Preparing the control cabinet ................................................................................. Mechanical mounting ............................................................................................. Wiring ..................................................................................................................... External shield connection on the drive module (without LXM62DC13C) .............. External shield connection on the drive module LXM62DC13C ............................. Maintenance, repair, cleaning ................................................................................ Repair ..................................................................................................................... Cleaning ................................................................................................................. Spare part inventory ............................................................................................... 6.4 6.4.1 Device-, parts- or cable exchange .......................................................................... 79 Cable replacement ................................................................................................. 82 4 28 30 30 30 31 32 32 33 34 34 35 35 36 36 37 37 39 39 40 46 51 59 60 61 61 62 63 63 64 65 65 65 66 71 72 73 75 77 77 78 78 EIO0000001349 11.2013 Contents 7 Technical data 7.1 Ambient conditions ................................................................................................. 83 7.2 Standards and regulations ..................................................................................... 84 7.3 7.3.1 7.3.2 7.3.3 7.4 7.4.1 7.4.2 7.4.3 7.5 7.5.1 7.5.2 Mechanical and electrical data ............................................................................... 85 Power Supply ......................................................................................................... 85 Single drive ............................................................................................................. 86 Double drive ........................................................................................................... 89 Electrical connections ............................................................................................. 92 Power Supply ......................................................................................................... 92 Single/Double Drive ................................................................................................ 95 Single Drive LXM62DC13C .................................................................................. 100 Dimensions ........................................................................................................... 102 Power Supply ....................................................................................................... 102 Single/Double Drive .............................................................................................. 103 8 Appendix 8.1 Contact addresses ............................................................................................... 105 8.2 Product training courses ....................................................................................... 105 8.3 Disposal ................................................................................................................ 105 8.4 EC declaration of conformity ................................................................................ 106 8.5 8.5.1 8.6 8.6.1 8.6.2 8.6.3 8.6.4 8.6.5 8.6.6 8.6.7 8.6.8 8.6.9 Optional accessory ............................................................................................... 5V Encoder Adapter ............................................................................................. Units and conversion tables ................................................................................. Length .................................................................................................................. Mass ..................................................................................................................... Force .................................................................................................................... Power ................................................................................................................... Rotation ................................................................................................................ Torque .................................................................................................................. Moment of inertia .................................................................................................. Temperature ......................................................................................................... Conductor cross-section ....................................................................................... EIO0000001349 11.2013 83 105 109 109 113 113 113 113 113 113 114 114 114 114 5 1 About this manual 1 About this manual 1.1 Introduction Read and understand the material contained in this manual before you work on the LXM62 component for the first time. Take particular note of the safety information (see 2.3 Residual risks). As described in section 2.2, only those persons who meet the "Selection and qualification of employees" are allowed to work on the LXM62 com‐ ponents. A copy of this manual must be available for personnel who work on the LXM62 com‐ ponents. This manual is supposed to help you use the capabilities of the LXM62 component safely and properly. Follow the instructions within this manual to: • • • • 6 avoid risks reduce repair costs and downtime of the LXM62 components increase the service life of of the LXM62 components, increase reliability of the LXM62 components. EIO0000001349 11.2013 1.2 Symbols, designator and display format of safety messages 1.2 Symbols, designator and display format of safety messages Important Information NOTE The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure. The addition of this symbol to a Danger or Warning safety label indicates that an electrical hazard exists, which will result in personal injury if the instructions are not followed. This is the safety alert symbol. It is used to warn the user of potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. DANGER DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. WARNING WARNING indicates a potentially hazardous situation which, if not avoided, can result in death or serious injury. CAUTION CAUTION indicates a potentially hazardous situation which, if not avoided, can result in minor or moderate injury. NOTICE NOTICE, used without the safety alert symbol, indicates a potentially hazardous situation which, if not avoided, can result in equipment damage. EIO0000001349 11.2013 7 1 About this manual The following symbols and designators are used in this document: Symbol/Character Meaning Information Symbol: After this symbol, you will find important information and useful tips on using the components. Marker: After this symbol, you will find references for further information. Prerequisite symbol: This symbol indicates a prerequisite you have to fulfill before you start to implement an instruction. Problem symbol: This symbol is followed by a description of the problem and an instruction how to solve the problem. ► Activity symbol: After this symbol, you will find an instruction. Follow the instructions in sequence from top to bottom. ü Result symbol: The text after this symbol contains the result of an action. (1), (2), (3) Image numbers in the text always refer to the image numbers in the referenced figure. Orientation aid: Information serving as an orientation aid regarding the section's contents follows this symbol. bold lBuffSelect 8 If the descriptive text contains keywords, such as parameters, they are highlighted in bold. Program code is written using a different font. EIO0000001349 11.2013 2.1 Proper use 2 Safety information This section contains information regarding working with of the LXM62 component. Qualified personnel working on the LXM62 component must read and observe this information. The LMX62 system is conform to recognized technical safety regulations. 2.1 Proper use The LMX62 system must only be installed in a closed electrical equipment (for exam‐ ple, control cabinet). The closed electrical equipment must be lockable by using a key or tool. Provide for Before installing the device, provide for appropriate protective devices in compliance protective with local and national standards. Do not commission components without suitable measures protective devices. After installation, commissioning, or repair, test the protective de‐ vices used. Perform a risk evaluation concerning the specific use before operating the product and take appropriate security measures. If circumstances occur that affect the safety or cause changes to the operating be‐ havior of the of the LXM62 components, then immediately shut down the the LXM62 component and contact your Schneider Electric contact person. Use original- Use only the accessories and mounting parts specified in the documentation and no equipment third-party devices or components that have not been expressly approved by Schneid‐ only er Electric. Do not change the LXM62 component inappropriately. The components must not be used in the following environments: Forbidden environments • • • • • In hazardous (explosive) atmospheres In mobile, movable or floating systems In life support systems In domestic appliances underground Installation Only use the components in accordance with the installation and operating conditions and operating described in this documentation. The operating conditions at the installation location conditions must be inspected and maintained in accordance with the required technical data (performance data and ambient conditions). Commissioning is prohibited until the usable machine or system in which the LXM62 components is installed meets all re‐ quirements of EC guidelines 2006/42/EC (machinery directive). In addition, the following standards, directives and regulations are to be observed: • • • • • • EN ISO 13849-1:2008 Safety of machinery - Safety-related parts of control systems - Part 1: General principles for design EN 60204-1 Safety of machinery - Electrical equipment of machines - Part 1: Gen‐ eral requirements EN ISO 12100-1 - Safety of machines - Basic terms, general principles for design - Part 1: Basic terminology, methodology EN ISO 12100-2 - Safety of machines - Basic terms, general principles of design - Part 2: Technical guidelines EN 50178 - Electronic equipment for use in power installations EN 61800-3 Adjustable speed electrical power drive systems - Part 3: EMC re‐ quirements and specific test methods EIO0000001349 11.2013 9 2 Safety information • EN 61800-5-1 Adjustable speed electrical power drive systems - Part 5-1: Safety requirements - Electrical, thermal and energy • The generally applicable local and national safety and accident prevention regu‐ lations. The rules and regulations on accident prevention and environmental protection that apply in the country where the product is used. • 2.2 Qualification of Personnel Target audi‐ Electrical equipment must be installed, operated, serviced, and maintained only by ence qualified personnel. No responsibility is assumed by Schneider Electric for any con‐ for this manual sequences arising out of the use of this material. Qualified per‐ A qualified person is one who has skills and knowledge related to the construction and son operation of electrical equipment and the installation, and has received safety training to recognize and avoid the hazards involved. The qualified personnel must be able to detect possible hazards that may arise from parameterization, changing parameter values and generally from mechanical, electri‐ cal or electronic equipment. The qualified personnel must be familiar with the stand‐ ards, provisions and regulations for the prevention of industrial accidents, which they must observe when working on the drive system. Inverter Enable Qualified personnel that work with the Inverter Enable function must be trained ac‐ function cording to the complexity of the machines and the requirements of the EN ISO 13849-1:2008. The training must include the production process and the relation be‐ tween Inverter Enable function and machine. Qualification guidelines are available in the following publication: Safety, Competency and Commitment: Competency Guidelines for Safety-Related System Practitioners. IEEE Publications, ISBN 0 85296 787 X, 1999. 2.3 Residual risks Health risks arising from of the LXM62 component have been reduced. However a residual risk remains, since the LXM62 components operate with electrical voltage and electrical currents. If activities involve residual risks, a safety message is made at the appropriate points. This includes potential hazard(s) that may arise, their possible consequences, and describes preventive measures to avoid the hazard(s). The following types of warnings concerning residual risks which cannot be assigned to a specific handling. The struc‐ ture of a warning instruction is identical to that of a safety label. 10 EIO0000001349 11.2013 2.3 Residual risks 2.3.1 Electrical parts DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH • • • • • • • Operate electrical components only with a connected protective conductor. After the installation, verify the fixed connection of the protective conductor to all electrical devices to ensure that connection complies with the connection dia‐ gram. Before enabling the device, safely cover the live components to prevent contact. Do not touch the electrical connection points of the components when the unit is switched on. Provide protection against indirect contact (EN 50178). Disconnect/plug in Plug-in type connectors of the cables, plug-in terminals on the device and Bus Bar Module only when the system is disconnected from the power supply. Isolate the unused conductors on both ends of the motor cable because AC vol‐ tages in the motor cable can couple to unused conductors. Failure to follow these instructions will result in death or serious injury. DANGER HAZARD OF ELECTRIC SHOCK CAUSED BY HIGH TOUCH VOLTAGE • • Attach the shock protector covers on the outside of the Bus Bar Module combi‐ nation. Switch on the device only if the shock protector covers have been attached on the outside of the Bus Bar Module combination. Failure to follow these instructions will result in death or serious injury. DANGER HAZARD OF ELECTRIC SHOCK CAUSED BY HIGH TOUCH VOLTAGE • • • Before working on the device, make sure that it is de-energized. After unplugging it, do not touch connector CN6 at the power supply, since it still carries hazardous voltages for one second. When connecting an N conductor and operating IT networks, only operate the LXM62 in a control cabinet that cannot be opened without the help of tools. As an alternative, prevent that the mains plug can be pulled, since this may expose the pins of the sleeve. If this is also not possible, use an alarm device that indi‐ cates hazardous voltages between the phase and the protective earth ground (> 60V ) and therefore, hazardous voltages at the mains plug. Failure to follow these instructions will result in death or serious injury. EIO0000001349 11.2013 11 2 Safety information 2.3.2 Assembly and handling DANGER HAZARD OF ELECTRIC SHOCK CAUSED BY HIGH TOUCH VOLTAGE • • Connect devices with a leakage current of 3.5 mAac or more through a fixed connection to the power supply network. In addition, implement one of the measures according to EN 50178. Failure to follow these instructions will result in death or serious injury. WARNING CRUSHING, SHEARING, CUTTING AND HITTING DURING HANDLING • • • • • Observe the general construction and safety regulations for handling and as‐ sembly. Use suitable mounting and transport equipment correctly and use special tools if necessary. Prevent clamping and crushing by taking appropriate precautions. Cover edges and angles to protect against cutting damage. Wear suitable protective clothing (e.g. safety goggles, safety boots, protective gloves) if necessary. Failure to follow these instructions can result in death or serious injury. 2.3.3 Hot surfaces CAUTION HOT SURFACES OVER 70ºC / 158ºF • • • Wait until the surface temperature has cooled to allow safe contact. Wear protective gloves. Attach protective cover or touch guard Failure to follow these instructions can result in injury. 2.3.4 Magnetic and electromagnetic fields WARNING MAGNETIC AND ELECTROMAGNETIC FIELDS • Do not allow personnel with pacemakers or similar sensitive implants to work in the immediate vicinity of live conductors and motor permanent magnets. Failure to follow these instructions can result in death or serious injury. 12 EIO0000001349 11.2013 2.3 Residual risks 2.3.5 Hazardous movements There can be different causes of hazardous movements: • • • • • Missing or incorrect homing of the drive Wiring or cabling errors Errors in the application program Potential component errors Potential error in the measured value and signal transmitter Provide for personal safety by primary equipment monitoring or measures. Do not rely only on the internal monitoring of the drive components. Adapt the monitoring or other arrangements and measures to the specific conditions of the installation in accordance with a risk and error analysis carried out by the system manufacturer. DANGER MISSING PROTECTIVE DEVICE OR INCORRECT PROTECTION • • • • • • • • • • Prevent entry to a hazard area, for example with protective fencing, mesh guards, protective coverings, or light barriers. Dimension the protective devices properly and do not remove them. Do not carry out any changes that can invalidate the protection device. Before accessing the drives or entering the hazard area, bring the drives to a stop. Protect existing work stations and operating terminals against unauthorized op‐ eration. Position EMERGENCY STOP switches so that they are easily accessible and can be quickly reached. Check the functionality of EMERGENCY STOP equipment before start-up and during maintenance periods. Prevent unintentional start-up by disconnecting the power connection of the drive using the EMERGENCY STOP circuit or using an appropriate lock-out tag-out sequence. Check the system and installation before the initial start-up for possible glitches in all general purposes. Avoid operating high-frequency, remote control, and radio devices close to the system electronics and their feed lines. If necessary, perform a special EMC check of the system. Failure to follow these instructions will result in death or serious injury. EIO0000001349 11.2013 13 2 Safety information 2.3.6 PELV circuits The signal voltage and the control voltage of the devices are < 30 Vdc and have to be designed as PELV circuits. In this range the specification as PELV system, ac‐ cording to EN 61800-5-1 contains a protective measure against direct and indirect contact with dangerous voltage through a implemented safe separation in the system/ machine of the primary and the secondary side. We recommend to design the system/ machine with a safe separation (PELV Protective-Extra-Low-Voltage). DANGER HAZARD OF ELECTRIC SHOCK BY INADEQUATE PROTECTIVE SEPARATION • Only connect devices, electrical components or lines to the signal voltage con‐ nectors of these components that feature a sufficient, protective separation from the connected circuits in accordance with the standards (EN 50178 - Electronic equipment for use in power installations). Failure to follow these instructions will result in death or serious injury. ▶ ▶ ▶ ▶ ▶ 14 Achieve a safe separation in the entire process of the electric circuit. To protect from direct contact, always cover connections and contacts which guide FELV (Functional Extra Low Voltage) voltages. Avoid using FELV current circuits for safety reasons. Design the cover or device connection so that it can only be removed by using a tool. The protection measures have to be followed on all connected devices. EIO0000001349 11.2013 3.1 Logic Motion Controller 3 System overview The control system consists of several single components, depending on its applica‐ tion. Magelis HMI SoMachine Motion Ethernet, TCP/IP, OPC, FTP, HTTP, SMS, SMTP LMC 100C, 101C, 106C, 201C, 212C, 216C, 300C, 400C, 600C Logic Motion Controllers Safety PLC SLCx00* IT/COM Logic Motion sercos + Integrated Safety* Other field busses: • Profibus DP • CAN • Ethernet/IP • Profinet Stand-alone ServoDrives LXM 52 Multiaxes Servo Drives LXM 62 + Connection Module ILM62CM + Power Supply Module LXM62P TM5 I/O Distribution Box TeSys ATV 312 SD328 ILx TM7 Remote I/O TM7 Remote I/O SH3 SH3 Torque Motor Linear Motor ILM 62 ATV 32 BRS3 = InverterEnable 2-channel (red small square on the device) Figure 3-1: PacDrive 3 System overview *Safety PLC according to IEC 61508:2010 and EN ISO 13849:2008 3.1 Logic Motion Controller The LMC (Logic Motion Controller), with a VxWorks real-time operating system, cen‐ trally implements the PLC and motion functions. A LMC synchronizes, coordinates and creates the motion functions of a machine for a maximum of: • • • • • • • • • 0 sercos servo drives (LMC 100C) 4 sercos servo drives (LMC 101C) 6 sercos servo drives (LMC 106C) 8 sercos servo drives (LMC 201 C) 12 sercos servo drives (LMC 212C) 16 sercos servo drives (LMC 216C) 8 sercos servo drives (LMC 300 C) 16 sercos servo drives (LMC 400C) 99 sercos servo drives (LMC 600C) EIO0000001349 11.2013 15 3 System overview 3.2 Lexium LXM62 The modular servo drive system Lexium LXM62 is designed for the operation of servo drives in a multi-axis group. The power electronic components of the LXM62 are fitted inside the control cabinet. Using a common DC bus, the central power supply supplies the connected servo con‐ verters with the power required. The servo converters - single and double drive, provide the necessary phase currents for the position control of the connected servo motors. According to the different re‐ quirements in relation to the individual servo axes of the application, the single- and double drives are available in different current classes. The Lexium LXM62 simplifies the wiring of the devices in relation to the initial start-up and service cases. This also applies to the cable connection of the enclosed devices to the field. Hereby all the connectors that can be connected from the outside (power input, DC bus, 24 Vdc-supply, sercos, motor, encoder, IOs, IO-supply, ready and inverter enable (STO)) are designed so that a fast, simple configuration on the device can be realized without tools. 3.3 SH3 Servo motor The servo motors meet rigorous requirements of dynamics and precision. Five flange sizes with different torque outputs offer the right drive solution for application. high dynamic Because of the low inertia and a high overload capability, the motor SH3 fulfills the AC requirements concerning the accuracy, dynamics and efficiency. servo motors The SH3 motors are available in five different flange sizes: • • • • • SH3-055 SH3-070 SH3-100 SH3-140 SH3-205 The highlights: • • • • • • • 16 Developed for high dynamics and precision Single tooth winding compact size high power density Low internal moment of inertia high overload capability Low detent torque EIO0000001349 11.2013 1 L ro o t 3 1 2 3 4 5 6 X M 6 2 P D 8 4 bo dy Customer Internal HW release Size 2 Options Power Supply Power 3.4.1 Type Type code Family 3.4 Variants 3.4 Type code 7 8 9 10 11 12 A 1 1 0 0 0 Family LXM = Lexium Size 62 = Lexium 62 Type P = Power Module Power Out Peak current D84 = 84A D20 = 20A Variants A = Power Supply Module Options 1 = 1 or 3 Phases x 208 … 480 V AC Hardware - Release 1 Internal 0 = Serial production Customer 00 = none Figure 3-2: Type code Power Supply EIO0000001349 11.2013 17 3 System overview 3.4.2 Single/Double Drive Figure 3-3: Type code Drive-Module 18 EIO0000001349 11.2013 3.5 Nameplate descriptions 3.5 Nameplate descriptions The technical type plates are located laterally on the housing. Power Supply Single drive Double drive Table 3-1: Technical type plates Label Meaning LXM62xxxxxxxxxx Device type and Unicode Input a.c./d.c. Input voltage and -current (rated- and peak value per input) Output d.c. Output voltage and -current (rated- and peak value per output) IP 20 Degree of protection *) This field displays the symbols of declarations and certifications Table 3-2: Explanation of the type plates EIO0000001349 11.2013 19 3 System overview The logistic type plates of the devices are located at the top of the housing. Power Supply Single drive Double drive Table 3-3: Logistic type plates Label Meaning LXM62xxxxxxxxxx Device type and Unicode 907156.0010 Serial number RS:01 Hardware revision status DOM Date of manufacture Table 3-4: Explanation of the type plates 20 EIO0000001349 11.2013 4.1 Operating elements and LEDs on the power supply 4 Indicators and control elements 4.1 Operating elements and LEDs on the power supply The display of the power supply consists of four color LEDs that are used to display the status information. TM 1 H1 H2 H3 H4 Figure 4-1: Diagnostic LEDs of the power supply 1 4.1.1 Reset button H1 State LED H2 S3 Port 1 LED H3 S3 LED H4 S3 Port 2 LED Reset button ▶ EIO0000001349 11.2013 Press the reset button to reset and reboot the device. 21 4 Indicators and control elements 4.1.2 Color State LED State Meaning Instructions/information for the user Prio (5 ... 0) ▶ ▶ ▶ Check the power supply. Replace device. 0 Waiting until initialization is complete. 4 Identification of the device ▶ If necessary, identify the device via the PLC configuration. 1 ON (green) Device has been initialized and waits for the PLC configuration. ▶ ▶ ▶ 5 ON (red) A potential non repairable error has been detected: ▶ ▶ Configure device as active. Configure device as inactive. Configure device for the execution of mo‐ tions. Power OFF/ON (Power Reset) If this condition persists, exchange the de‐ vice. 2 The PLC configuration shows the detected potential error Error detected in the EPAS menu [Online] - 3 OFF Device is not working. Flashing slowly (4 Hz, 125 ms) (green) Initialization of the device (firmware boot process, compatibility check of the hardware, updating the firmware) Flashing slowly (2 Hz, 250 ms) (green) • • • • Flashing slowly (2 Hz, 250 ms) (red) Watchdog Firmware Checksum Internal error detected A potential general error has been de‐ tected. ▶ ▶ ▶ [Reset diagnostic messages of controller]. Otherwise restart device. Table 4-1: State LED 4.1.3 Color Port LED State OFF Meaning no cable connected ON Connection, no sercos communication (orange) ON (green) Connection, active sercos communication Table 4-2: Port LED 22 EIO0000001349 11.2013 4.1 Operating elements and LEDs on the power supply 4.1.4 Color S3 LED State Meaning Instructions/information for the user Prio (0 - 3) Off The device is switched off or there is no sercos boot-up or hot plug communication due to an interrupted or separated connection. On (green) Active sercos connection without an er‐ ror detected in the CP4. Flashing (4 Hz, 125 ms) (green) The device is in Loopback mode. Workaround: Loopback describes the situation in ▶ Close ring. which the sercos telegrams have to be Reset condition: sent back on the same port on which ▶ Acknowledge error detected in the EPAS they were received. menu [Online] - [Reset diagnostic message Possible causes: of controller]. Line topology or • ▶ Switch from CP0 to CP1 alternatively. sercos loop break Note: • If during phase CP1 a line topology or ring break was detected (device in loopback mode), the LED condition does not change. 2 On (red) sercos diagnostic class 1 (DK1) poten‐ Reset condition: tial error has been detected on port 1 ▶ Acknowledge error detected in the EPAS and/or 2. There is no sercos communi‐ menu [Online] - [Reset diagnostic message cation possible anymore on the ports. of controller]. 1 Flashing (4 Hz, 125 ms) (red/ green) Potential communication error has been detected. Possible causes: On (orange) Flashing (4 Hz, 125 ms) (orange) • • Improper functioning of the tele‐ gram CRC error detected Reset condition: ▶ The PLC configuration shows which error has been detected. ▶ Acknowledge error detected in the EPAS menu [Online] - [Reset diagnostic message of controller]. The device is in a communications phase CP0 up to and including CP3 or HP0 up to and including HP2. sercos telegrams are received. Device identification Note: The identified device is also displayed by the axis state LED. 0 0.1 0.3 0.2 3 Table 4-3: S3 LED EIO0000001349 11.2013 23 4 Indicators and control elements 4.2 Operating elements and LEDs on the Single/Double drive The display of the Single- and Double drives consists of four/five multi-color LEDs that are used to display the status information. Double Drive Single Drive TM 1 H1 H2 H3 H4 H5 Figure 4-2: Diagnostic LEDs of the Single- and Double drives 1 24 Reset button H1 Status LED for axis A H2 Status LED for axis B (only for D2S) H3 Port 1 LED H4 S3 LED H5 Port 2 LED EIO0000001349 11.2013 4.2 Operating elements and LEDs on the Single/Double drive 4.2.1 Reset button ▶ 4.2.2 Color Press the reset button to reset and reboot the device. State LED State Meaning Instructions/information for the user Prio (5 ... 0) ▶ ▶ ▶ Check the power supply. Replace device. 0 Waiting until initialization is complete. 4 Identification of the device ▶ If necessary, identify the device via the PLC configuration. 1 ON (green) Device has been initialized and waits for the PLC configuration. ▶ ▶ ▶ 5 ON (red) A potential non repairable error has been detected: ▶ ▶ Configure device as active. Configure device as inactive. Configure device for the execution of mo‐ tions. Power OFF/ON (Power Reset) If this condition persists, exchange the de‐ vice. 2 The PLC configuration shows the detected potential error Error detected in the EPAS menu [Online] - 3 OFF Device is not working. Flashing slowly (4 Hz, 125 ms) (green) Initialization of the device (firmware boot process, compatibility check of the hardware, updating the firmware) Flashing slowly (2 Hz, 250 ms) (green) • • • • Flashing slowly (2 Hz, 250 ms) (red) Watchdog Firmware Checksum Internal error detected A potential general error has been de‐ tected. ▶ ▶ ▶ [Reset diagnostic messages of controller]. Otherwise restart device. Table 4-4: State LED 4.2.3 Color Port LED State OFF Meaning no cable connected ON Connection, no sercos communication (orange) ON (green) Connection, active sercos communication Table 4-5: Port LED EIO0000001349 11.2013 25 4 Indicators and control elements 4.2.4 Color S3 LED State Meaning Instructions/information for the user Prio (0 - 3) Off The device is switched off or there is no sercos boot-up or hot plug communication due to an interrupted or separated connection. On (green) Active sercos connection without an er‐ ror detected in the CP4. Flashing (4 Hz, 125 ms) (green) The device is in Loopback mode. Workaround: Loopback describes the situation in ▶ Close ring. which the sercos telegrams have to be Reset condition: sent back on the same port on which ▶ Acknowledge error detected in the EPAS they were received. menu [Online] - [Reset diagnostic message Possible causes: of controller]. Line topology or • ▶ Switch from CP0 to CP1 alternatively. sercos loop break Note: • If during phase CP1 a line topology or ring break was detected (device in loopback mode), the LED condition does not change. 2 On (red) sercos diagnostic class 1 (DK1) poten‐ Reset condition: tial error has been detected on port 1 ▶ Acknowledge error detected in the EPAS and/or 2. There is no sercos communi‐ menu [Online] - [Reset diagnostic message cation possible anymore on the ports. of controller]. 1 Flashing (4 Hz, 125 ms) (red/ green) Potential communication error has been detected. Possible causes: On (orange) Flashing (4 Hz, 125 ms) (orange) • • Improper functioning of the tele‐ gram CRC error detected 0 0.1 Reset condition: ▶ The PLC configuration shows which error has been detected. ▶ Acknowledge error detected in the EPAS menu [Online] - [Reset diagnostic message of controller]. The device is in a communications phase CP0 up to and including CP3 or HP0 up to and including HP2. sercos telegrams are received. Device identification 0.3 0.2 Note: The identified device is also displayed by the axis state LED. 3 Table 4-6: S3 LED 26 EIO0000001349 11.2013 4.3 Bus Bar Module LEDs on the Power Supply and Single/Double drive 4.3 Bus Bar Module LEDs on the Power Supply and Single/Double drive Single/Double Drive Power Supply H1 H2 TM Figure 4-3: LEDs on the Bus Bar Module 4.3.1 H1 DC-BUS LED H2 24Vdc LED DC bus LED Color State Meaning Notes OFF DC bus supply inactive - ON (red) DC bus supply active DC bus voltage ≥ 42.4 Vdc Table 4-7: DC bus LED The DC bus LED is no clear display for a non-existing DC bus voltage. 4.3.2 24Vdc LED Color State Meaning OFF 24 Vdc logic supply inactive ON (green) 24 Vdc logic supply active Table 4-8: 24Vdc LED EIO0000001349 11.2013 27 5 Planning 5 Planning 5.1 Electromagnetic Compatibility, EMC WARNING RISK OF ELECTROMAGNETIC DISTURBANCES OF SIGNALS AND DEVICES • Use proper EMC shielding techniques to help prevent unexpected device oper‐ ation. Failure to follow these instructions can result in death or serious injury. This product meets the EMC requirements in accordance with the standard IEC 61800-3:2004, provided that the EMC measures described in this manual are complied with during installation. The values are based on a reference application: • • • • • • 6 x LXM62DxxxB 1 x power choke 12 x SH3100 Motor connector with an external shield connection shielded motor cables (3 x 4 m, 3 x 6 m, 3 x 10 m, 3 x 30 m / 3 x 13 ft, 3 x 19 ft, 3 x 32 ft, 3 x 98 ft) Sum of the length of total motor supply cables: 150 m / 492 ft For further information on this (see 7.3 Mechanical and electrical data). Enclosure The prerequisite for compliance with the specified limit values is an EMC compatible layout layout. Comply with the following specifications: EMC measures Shielded cables Target Use galvanized or chromium-plated sub plates, bond metallic parts across large surface areas, remove paint layer from contact surfaces. Good conductivity by surface area contact Ground enclosure, door and sub plates by using grounding strips or grounding cables with a cross-section of 10 mm2 (AWG 6). Reduce emission. Supplement switch devices such as contactors, relays or magnetic valves with interference suppression combinations or spark supressor elements (e.g. diodes, varistors, RC elements). Reduces mutual interference Fit power and control components separately. Reduces mutual interference EMC measures Place cable shields on the surface, use cable clamps and grounding strips. Target Reduce emission. At the control cabinet outfeed, connect the shield of all shielded cables Reduce emission. via cable clamps to the sub plate across large surface areas. Ground shields of digital signal cables on both sides across large surface Reduce interference action on areas or through conducting connector housings. signal cables, reduce emis‐ sions. Ground shield of analog signal cables directly on the device (signal in‐ put), insulate the shield at the other cable end or ground the same through a capacitor, such as 10 nF. Reduce grounding loops by low frequency interferences. Use only shielded motor supply cables with a copper braid and at least Specifically discharge interfer‐ 85% cover, ground shield on both sides across a large surface area. ence currents, reduce emis‐ sions. 28 EIO0000001349 11.2013 5.1 Electromagnetic Compatibility, EMC Cable routing EMC measures Target Do not route fieldbus cables and signal cables together with cabling for Reduces mutual interference direct and alternating voltages above 60 V in the same cable duct (field‐ bus cables can be routed together with signal cables and analog cables in the same duct). Recommendation: Routing in separated cable cuts with a distance of at least 20 cm (7.84 in.). Keep the cables as short as possible. Do not install any unnecessary cable loops, short cable routing from a central grounding point in the control cabinet to the external grounding connection. Reduce capacitive and induc‐ tive interference couplings. Insert a potential equalization for: Reduce current on cable shield, reduce emissions. • • • large surface installation different voltage infeeds networking across buildings Use fine wire potential equalization conductor. Discharging of high frequency interference currents. If motor and machine are not connected in a conducting fashion, e.g. due Reduce emissions, increase to an insulated flange or a connection not across a full surface, the motor interference resistance. must be grounded via a grounding cable > 10 mm2 (AWG 6) or a ground‐ ing strip. Use twisted pair for 24 Vdc signals. Voltage supply EMC measures Reduce interference action on signal cables, reduce emis‐ sions. Target Operate product on mains with a grounded neutral. Enable the effect of the inte‐ grated mains filter. Protection circuit if there is a risk of overvoltage. Reduce risk of damage due to overvoltages. Motor and From an EMC point of view, motor supply cables and encoder cables are particularly encoder cables critical. Only use pre-configured cables, or cables with the prescribed properties, and comply with the following EMC measures. EMC measures Do not install switching elements in motor cables or encoder cables. Target Reduces interference. Route motor cable with a distance of at least 20 cm (7.84 in.) to the Reduces mutual interference signal cables or insert shield plates between the motor supply cable and the signal cable. For long cabling, use potential equalization cables. Reduce current on cable shield. Route motor supply cables and encoder cables without any separation Reduces emission. point. 1) If a cable must be cut through for installation purposes, the cables must be connected at the point of separation by means of screen connections and metal housing. 1) EIO0000001349 11.2013 29 5 Planning Additional Depending on the respective application, the following measures may lead to a EMC measures for compatible layout: improving the EMC EMC measures Target Upstream connection of line chokes Reduction of the harmonic network oscillations, exten‐ sion of the service life of the product. Upstream connection of external integrated mains filters Improvement of the EMC limit values. Special EMC-suitable layout, e.g. within an enclosed control cabinet complete with 15 dB attenuation of the interferences emitted Improvement of the EMC limit values. 5.2 Control cabinet planning 5.2.1 Degree of protection ▶ Install components such that a degree of protection corresponding to the actual operational environment is set up. For more information on the degree of protection of the component (see 7.1 Ambient conditions). The following ambient conditions may damage the components: • • • • • 5.2.2 Oil Moisture Electromagnetic interference Ambient temperature Metal dust deposits Mechanical and climatic environmental conditions in the control cabinet ▶ Observe the climatic and mechanical ambient conditions. For more information on the general climatic and mechanical environmental con‐ ditions according to EN 60721 Classification of environmental conditions Part 3: Classification of groups of environmental parameters and their severities - main sections 1-3 (see 7.1 Ambient conditions). ▶ 30 Check the technical data of the device as to whether the permitted deviations (e.g. higher shock load or higher temperature) are specified. EIO0000001349 11.2013 5.2 Control cabinet planning 5.2.3 Using Cooling Units How to proceed when installing a cooling unit: NOTICE WATER DAMAGE RESULTING FROM CONDENSATE/CONDENSATION • Ensure proper installation of cooling unit. Failure to follow these instructions can result in equipment damage. ▶ ▶ ▶ ▶ ▶ ▶ ▶ ▶ Position the cooling units so that no condensate drips out of the cooling unit onto electronic components or is sprayed by the cooling air flow. Provide specially designed control cabinets for cooling units on the top of the control cabinet. Design the control cabinet so that the cooling unit fan cannot spray any accumu‐ lated condensate onto the electronic components when it restarts after a pause. When using cooling units, use only well-sealed control cabinets so that warm, humid outside air, which causes condensation, does not enter the cabinet. When operating control cabinets with open doors during commissioning or main‐ tenance, ensure that the electronic components are at no time cooler than the air in the control cabinet after the doors are shut, in order to prevent any condensa‐ tion. Continue to operate the cooling unit even when the system is switched off, so that the temperature of the air in the control cabinet and the air in the electronic com‐ ponents remains the same. Set cooling unit to a fixed temperature of 40 °C / 104 °F. For cooling units with temperature monitoring, set the temperature limit to 40 °C / 104 °F so that the internal temperature of the control cabinet does not fall below the external air temperature. Figure 5-1: Installing a cooling unit EIO0000001349 11.2013 31 5 Planning 5.3 Wiring notes ▶ ▶ ▶ Only use Schneider Electric devices or certified devices for your application. For connecting of the LXM62 components, only use the cables included within the scope of delivery. If possible, only use pre-configured cables. For further information (see 5.3.1 Cable characteristics). ▶ If required, order a suitable torque indicator from Schneider Electric. For information on the tightening torques and cable cross-sections (see 7.4 Electrical connections). Observe the following critical points when wiring: 1. Observe the minimum cross-sections of the cables. 2. Comply with branch conditions. 3. Check shields. 4. Ensure proper ground. 5. Ensure connection of the motors to the machine ground. 6. Prevent any ground loops. 7. Do not pull plug-in terminals when under load. 8. Use a large shielding area. 9. Do not interchange motor phases. 10. Do not interchange encoder connections. 11. Do not interchange the EMERGENCY STOP circuits. This has to be observed especially when two different safety circuits are used for axis A and axis B of the DoubleDrive. Example: If, for example, two parallel conductors are shown as coming from one point, you may not run just one conductor and then branch it off at a later point. If it is wired this way, induction loops (interference senders and antennas) as well as interfering potential shifts may occur. 5.3.1 Cable characteristics Property Cable Unit Motor cables Style 20234 - Encoder cables Style 20963 - Permissible voltage - motor supply cables Conducting wire: 1000 (UL and CSA) Signal wire brake: 600 (UL) [Vac] Encoder cable permitted voltage 300 (UL and CSA) [Vac] Temperature range -40 ... +90 / -40 ... +194 (fixed routing) -20 ... +80 / -4 ... +176 (mobile) Minimum bending radius 5 x diameter (fixed routing) 12 x diameter (mobile) - Corrosion resistance of the shell Oil resistant PUR, hydrogen peroxide - Shield Braided shield Covering of the braided shield ≥85 [°C] / [°F] [%] Table 5-1: Cable characteristics - motor and encoder cables Motor- and encoder cables are drag chain capable. 32 EIO0000001349 11.2013 5.3 Wiring notes 5.3.2 Configuring and coding the cables For configuring and coding the cables, you respectively need the appropriate acces‐ sory kit: Accessory kit Power Supply Accessory part Number Connection designation Connector ready 1 CN4 Connector 24V-In 1 CN5 Connector AC-In 1 CN6 Connector DC bus 1 CN7 sercos cable 130 mm (3.18 in.) 1 - For the correct connection of the connectors (see 7.4 Electrical connections). Accessory kit Single Drive Accessory part Number Connection designation Connector digital IOs 1 CN4 Connector 24 V IO supply 1 CN5 Connector Inverter Enable 1 CN6 Connector Inverter Enable 2-channel 1 CN111) Motor connector (without LXM62DC13C) 1 CN8 Motor connector (only LXM62DC13C) consisting of the two separate motor connectors: Motor temperature and holding brake 1 motor phases 1 CN8_1 CN8_2 Coding tab PC5 for coding the motor connector 1 - Coding tab FMC for coding the motor connector 1 - sercos cable 90 mm (11.43 in.) 1 - Shield plate 1 - 1) The CN11 connector is optional for variants C and D, for single and double drive For the correct connection of the connectors (see 7.4 Electrical connections). Accessory kit Double Drive Accessory part Number Connection designation Connector digital IOs 2 CN4 Connector 24 V IO supply 1 CN5 Connector Inverter Enable 1 CN6 Connector Inverter Enable 2-channel 1 CN111) Motor connectors 2 CN8 / CN10 Coding tab PC5 for coding the motor connector 2 - Coding tab FMC for coding the motor connector 2 - sercos cable 90 mm (11.43 in.) 1 - Shield plate 2 - 1) The CN11 connector is optional for variants C and D, for single and double drive For the correct connection of the connectors (see 7.4 Electrical connections). EIO0000001349 11.2013 33 5 Planning 5.3.3 ESD protection measures ▶ Observe the following instructions for ESD protection in order to avoid any damage due to electrostatic discharge: NOTICE ELECTROSTATIC DISCHARGE • • • Do not touch any of the electrical connections. Prevent electrostatic charges; e.g., by wearing appropriate clothing. Remove existing static charge by touching a grounded, metallic surface, like for example, a grounded housing. Failure to follow these instructions can result in equipment damage. 5.3.4 Conditions for UL compliant use If you use the LXM62 system in accordance with UL 508C or CSA 22.2 No. 14, you must additionally meet the following conditions: ▶ Connect device only in an environment with pollution degree 2 or a similar envi‐ ronment. ▶ Only operate device on a three-phase mains supply with grounded star point. ▶ Only connect device to a mains supply with a maximum short circuit current of 22 kA or, alternatively, take a suitable measure according to UL508A SB4 in the supply circuit of the control cabinet to limit the short circuit current to 22 kA maximum (maximum 18 kA for LXM62DC13C only). This does not apply to op‐ eration in accordance with CSA 22.2 No. 14. Here, it is only permissible to operate the device for a maximum short circuit current of 5 kA. ▶ According to UL508C, an overtemperature detection of the motor by the drive module is not intended. Thus, connect the temperature sensor of the motor to connection CN8 or CN10. To protect the device, use a class J safety fuse according to UL 248 with a max‐ ▶ Notes on imum fuse rating of 60 A / 600 Vac. wiring ▶ For the wiring of the power supply, use at least 60 °C (140 °F ) / 75 °C (167 °F ) copper conductors and a cross-section in accordance with the following table. ▶ ▶ Clamp Cross section [AWG] CN4 16 CN5 6 CN6 6 CN7 10 CN11 6 Check if the screws of the wiring bus have been tightened with 2.5Nm (22.13lbf in ). Only use motor cables approved by Schneider Electric and comply with the re‐ quirements of NFPA 79. Attention The opening of the branch-circuit protective device may be an indication that an ab‐ normal condition has been interrupted. To reduce the risk of fire or electric shock, current-carrying parts and other components of the controller should be examined and 34 EIO0000001349 11.2013 5.3 Wiring notes replaced if damaged. If burnout of the current element of an overload relay occurs, the complete overload relay must be replaced. You do not need any additional overload protection between the drive module and the motor since the overload protection is achieved electronically by the drive. ▶ When using the DC bus connection on CN7 of the power supply, ensure that the DC bus current is limited to 35 A via this connection. coupling 5.3.5 Fusing the mains connection ▶ ▶ Protect The power supply against any short-circuit and overload using suitable measures. Set the overload protection to max. 40A. Recommended combinations of mains contactor and motor protection switch for pro‐ tection: Mains cur‐ rent DC bus current (with mains choke) Connection type Protection LXM62PD20 Protection LXM62PD84 16 A ≤8 A 1-phase Circuit breaker iC60N, charac‐ teristic C, 16 A 20 A ≤ 10 A 1-phase Circuit breaker iC60N, charac‐ teristic C, 20 A 9.5 A ≤ 10 A 3-phase TeSys Model U LUB12 with LUCA12BL - 12 A ≤ 12.5 A 3-phase - TeSys Model U LUB12 with LUCA12BL 18 A ≤ 19 A 3-phase - TeSys Model U LUB32 with LUCA18BL 32 A ≤ 33.5 A 3-phase - TeSys Model U LUB32 with LUCA32BL 40 A ≤ 42 A 3-phase - Mains contactor LC1D40ABD motor pro‐ tection switch GV3P40 Table 5-2: Suggestion for protecting the LXM62 system (for conformity with UL (see 5.3.4 Conditions for UL compliant use)) ▶ 5.3.6 Limit the 24 Vdc supply of the power supply with adequate means to 50 A. Leakage current Application per Power Supply for each Drive Module typical (400 V, 50 Hz) ≤ 141 mA ≤ 9 mA maximum (480 V + 10%, 60 Hz) ≤ 220 mA ≤ 15 mA Table 5-3: Leakage currents per device Use an isolating transformer, if the leakage current is too high for the respective ap‐ plication. EIO0000001349 11.2013 35 5 Planning 5.3.7 Mains filter The efficiency of the filter has been proven by means of a reference application with a 150 m motor supply cable. For applications with a motor supply cable longer than 150 m, an external integrated mains filter is required to be able to observe the nor‐ mative limit values. Length of the motor supply cables < 15 m (49 ft) IEC 61800 class Notes C2 - 15 m ... 150 m (49 ft ... 492 ft) C3 - > 150 m (492 ft) external filter required C3 Table 5-4: EMC filter You can connect in additional external integrated mains filters if the internal attenuation of interferences is not sufficient. For questions on this, please contact your Schneider Electric partner. 5.3.8 Line chokes From 16 A the standard EN 61000-3-12:2005, Table 4, specifies the limit values for the harmonics of the mains current. ▶ Use 3 % mains choke in order to be able to maintain these limit values. This mains choke limits the peak value of the diode current and improves the ratio between DC bus current and mains current. Even with this mains choke, due to the standard, a minimum short circuit capacity is required of public mains supply systems. In mains networks that are too soft, the har‐ monics of the current would distort the mains network too much. Therefore a mains short circuit current is required which exceeds the rated current by at least the factor 120. For a 40 A mains current this corresponds to a short circuit current of 4800 A which the mains would need to supply as a minimum . When operating with a limitation to 16 A, the standard EN 61000-3 shall apply. This standard does not specify any limit values for professionally used devices with a per‐ formance capacity in excess of 1 kW. Therefore, due to the unwanted emission when limited to below 16 A, no mains choke needs to be connected in. Here, no difference is made between single-phase and three-phase operation. Due to the reduced current and thus the reduced power loss within the device, the rectifier does not reach its performance limits either, as the peak value of the current increases in proportion to the direct current. This also causes the ratio between the DC bus current and the effective value of the mains current to become smaller – the performance of the device is further limited even without a mains choke. Depending on the mains impedance, a power consumption in excess of 16 A may occur already in the case of currents from 10 A in the DC bus. Therefore, even for plants with less than 16 A, a mains choke is recommended. Recommended mains chokes: • • • • • • Schneider Electric: VW3 A4 551 for designs up to 4 A Schneider Electric: VW3 A4 552 for designs up to 10 A Schneider Electric: VW3 A4 553 for designs up to 16 A Schneider Electric: VW3 A4 554 for designs up to 30 A Schneider Electric: VW3 A4 555 for designs up to 60 A Schneider Electric: VW3SKLN016H003E for design up to 16 A single phase A shielded version of the connection cables is not required. 36 EIO0000001349 11.2013 5.3 Wiring notes ▶ 5.3.9 Check that the rated current of the mains choke is above preset overload protec‐ tion of the protective device. Mains contactor The power supply requires a mains contactor in order to be able to shut down the plant. This mains contactor is controlled by the Ready contact. Here, the mains contactor may operate only if the Ready contact is closed (at low impedance). The Ready chain may comprise additional switches which prevent the contactor from responding or cause the contactor to release although the Ready contact is closed. ▶ The selection of the mains contactor must be in accordance with the protection requirements of the infeed line. For further information on this (see 5.3.5 Fusing the mains connection). 5.3.10 Residual current operated protective device DANGER HAZARD OF ELECTRIC SHOCK CAUSED BY HIGH TOUCH VOLTAGE • • Connect devices with a leakage current of 3.5 mAac or more through a fixed connection to the power supply network. In addition, implement one of the measures according to EN 50178. Failure to follow these instructions will result in death or serious injury. Observe the following when using fault current protective devices: If an additional protection measure against indirect or direct (by rated fault current <30 mA) contact comes into operation, then an upstream fault current circuitbreaker with 30 mA response threshold can be also triggered in normal operation through the device leakage current of the LXM62. An insulation fault or a direct contact can cause a current with a direct current component in the ground conductor. Thereby the sensitivity of fault current circuitbreakers of the type A or AC is reduced and therewith also the ability to protect other accessories in the system. ▶ Therefore, only use the LXM62 with a universal current sensitive fault current cir‐ cuit-breaker of the type B with a triggering threshold over 30 mA (for example, 300mA, as a protection measure against a fire outbreak through insulation break‐ down). If on the line side of this electronic equipment a fault current protective device is used to protect against direct or indirect contact, then only type B is permitted. Otherwise another protection measure has to be used, like separating the electronic equipment from the environment through double or reinforced insulation or from the line by a transformer. Handle the fault current protective circuit-breakers of the type B for the design and mounting of electronic system carefully. All the fault current circuit breakers that are upstream to a fault current circuit breaker of the type B up to the supply transfomer have to be of the type B. According to DIN EN 61800-5-1 Adjustable speed electrical power drive systems, Part 5-1: Safety requirements - Electrical, thermal and energy - are required on devices with an operational current greater than 3.5 mAac or 10 mAdc. Additionally, one of the following procedures is required: 1. Use a ground conductor cross section with at least 10 mm2 (AWG 6) Cu. EIO0000001349 11.2013 37 5 Planning 2. 3. Monitor the ground conductor with a equipment that automatically shuts off in case of a potential error. Install the second conductor electric parallel to the protective conductor by using separate terminals. In and of itself, this conductor must meet the requirements of DIN VDE 0100 part 540. The protective housing provides protection from indirectly touching live parts. 38 EIO0000001349 11.2013 5.4 Functional safety 5.4 Functional safety 5.4.1 Process minimizing risks associated with the machine The goal of designing machines safely is to protect people. The risk associated with machines with electrically controlled drives comes chiefly from moving machine parts. Hazard and risk analysis On the basis of the system configuration and utilization, a hazard and risk analysis can be carried out for the system (for example, according to EN ISO 14121 or EN ISO 13849-1:2008). The results of this analysis must be considered when using the “In‐ verter Enable” safety function. The circuit resulting from this analysis may deviate from the application examples. For example, additional safety components may be re‐ quired. In principle, the results from the hazard and risk analysis have priority. The EN ISO 13849-1:2008 Safety of machinery - Safety-related parts of control sys‐ tems - Part 1: General principles for design describes an iterative process for the se‐ lection and design of safety-related parts of controllers to reduce the risk to the ma‐ chine to a reasonable degree: This is how you perform risk assessment and risk minimization according to EN ISO 14121: 1. Define the boundary of the machine. 2. Identifying risks associated with the machine. 3. Assessing risks. 4. Evaluating risks. 5. Minimizing risks by: - intrinsically safe design - protective devices - user information (see EN ISO 12100-1) 6. Designing safety-related controller parts (SRP/CS, Safety-Related Parts of the Control System) in an interactive process. This is how you design the safety-related controller parts in an interactive process: ▶ Identifying necessary safety functions that are executed via SRP/CS (Safety-Re‐ lated Parts of the Control System). ▶ Determining required properties for each safety function. ▶ Determining the required performance level PLr. ▶ Identifying safety-related parts executing the safety function. ▶ Determining the performance level PL of the afore-mentioned safety-related parts. ▶ Verifying performance level PL for the safety function (PL ≥ PLr). ▶ Checking, if all requirements have been met (validation). Additional information ist available on www.schneider-electric.com. EIO0000001349 11.2013 39 5 Planning 5.4.2 Inverter Enable function Functional Description With the Inverter Enable function (IE) you can bring drives to a safe stop. This Inverter Enable function relates to the components • • Single drive Double drive The Inverter Enable function requires further components, e.g. emergency stop, safety switching unit (optional) and connections. The following chapter describes the correct use of the Inverter Enable function. The Inverter Enable function must be used correctly to enable proper operation. Nev‐ ertheless, the accidental loss of the Inverter Enable function cannot be ruled out. Such losses are only restricted to the upper limit required by the relevant safety standards. (see 5.4.9 Safety standards) This is expressed by the following characteristic values: • • PFH and SFF according to EN 61508:2010 MTTF_d and DC_avg according to EN ISO 13849-1:2008 In the sense of the relevant standards, the requirements of the stop category 0 (Safe Torque Off, STO) and stop category 1 (Safe Stop 1, SS1) can be met. Both categories lead to a torque-free motor while SS1 takes this state after a predefined time. As a result of the hazard and risk analysis, it may be necessary to choose an additional brake as a safety option (e.g. for hanging loads). 40 EIO0000001349 11.2013 5.4 Functional safety Scope of operation (designated safety function) The LXM62 drives are available in the single-channel variants A/B and the two-channel variants C/D. The newer variant C/D was developed to execute the Inverter Enable function according to PL e or SIL3. For this purpose, there must be a two-channel connection. Thus, the device variants C/D have the new connection CN11. Reaching PL e / SIL 3 / category 4 is generally limited to 100 axes per safety function. For compatibility reasons, the two-channel variants C/D are designed in a way that in case of use of machines with the variant A/B, they can be replaced with the C/D variant without changing the wires. This may lead e.g. to a reduction of the variants in the storage. As a result, the variants C/D may also be connected in a single-channel configuration. The second contact, in this case is jumpered. For this purpose, a separate application proposal is provided (see 5.4.4.2 Application variants C/D single-channel jumpered). The two-channel variants C/D can be connected under different conditions in which certain potential errors can be ruled out. If a potential error cannot be ruled out, addi‐ tional measurements are required (test pulses or diagnostic). As a result, there are the following additional application proposals for a pure twochannel application: • • • Application proposal variants C/D two-channel with protected wiring (see 5.4.4.3 Application proposal variants C/D two-channel with protected wiring) Application proposal variants C/D two-channel with test pulses (see 5.4.4.4 Appli‐ cation proposal variants C/D two-channel with test pulses) Application proposal variants C/D two-channel with external, not safety-oriented diagnostic (see 5.4.4.5 Application proposal variant C/D two-channel with external, not safety-oriented diagnostic (back-reading)) Since the variants C/D can be connected in a single-channel or a two-channel con‐ figuration, it results in a combination of the applications. To check this application for the correct connection, a test procedure is provided. EIO0000001349 11.2013 41 5 Planning Operating prin‐ ciple • • • • • • After the emergency stop device is activated, the drive is braked in a controlled manner. In the process, the DC bus voltage increases until the braking resistor resistor is switched on. In the braking resistor, the energy which is fed back from the motor is converted to heat. The K1 power circuit breaker and/or the Inverter Enable signal must remain ener‐ gized until the drive stops. At the latest after the normal braking time, the Inverter Enable signal is switched off by the decelerated contacts of K3. After this, the drive is in a safe stop. 1 2 3 4 5 6 7 IEA / IEB ( Inverter Enable) - E-Stop - InvEnableActive Figure 5-2: Inverter Enable block diagram 42 1 3 Phase (AC) 2 Mains Contactor K1 3 IP54 (control cabinet) or higher 4 Part of the safety function 5 Power supply of the LXM62 system (not part of the safety function) 6 Safety switching device K3 7 Emergency stop button EIO0000001349 11.2013 5.4 Functional safety Safe Inverter Enable is synonymous with "Safe Torque Off (STO)" according to IEC state 61800-5-2:2007. This torque-free state is automatically assumed when potential errors are detected and is therefore the safe state of the drive. Mode of opera‐ The safety circuit with InverterEnable was developed to minimize wear on the mains tion contactor. When the stop or the emergency stop button is activated, the mains con‐ tactor is not switched off. The “safe stop” is achieved by removing the “Inverter Enable” for the opto-couple in the power stage. Thus, the PWM signals cannot control the power stage, so that a startup of the drives is safely prevented (pulse pattern lock). You can use the Inverter Enable function to implement the control function "Stopping in case of emergency" (EN 60204-1) for stop categories 0 and 1. Use a suitable ex‐ ternal safety circuit to prevent the unexpected restart of the drive after a stop, as re‐ quired in the machine directive. Stop In stop category 0 (Safe Torque Off, STO) the drive stops in an uncontrolled manner. category 0 If this means a hazard to your machine, you must take suitable measures (see hazard and risk analysis). Stop For stops of category 1 (Safe Stop 1, SS1) you can request a controlled stop via the category 1 PacDrive Controller. The controlled stop by the PacDrive Controller is not safe, not monitored and not guaranteed to work in case of power outage or a potential error. The final switch off in the safe state is ensured by switching off the "Inverter Enable" input. This has to be implemented by means of an external safety switching device with safe delay (see application proposal). Independent from the safety function, the potential errors not affecting the safety func‐ tion are recognized by the controller, thus preventing the drive from starting. K2 pre‐ vents the mains contactor from switching on. Execute muting Proceed as follows to disable the Inverter Enable function: WARNING UNCONTROLLED AXIS MOVEMENT • Ensure that no-one has access to the hazard area as long as the DC bus still has residual charge. Failure to follow these instructions can result in death or serious injury. ▶ EIO0000001349 11.2013 Supply the IEA or IEB input permanently with 24 Vdc to deactivate the Inverter Enable function. 43 5 Planning Validity of the safety case The safety case of the LXM62 system's Inverter Enable function applies to the following hardware codes: Device Hardware code: LXM 62DU60A xxxxxxxxxxx2xxx, xxxxxxxxxxx3xxx, xxxxxxxxxxx4xxx LXM 62DD15A xxxxxxxxxxx2xxx, xxxxxxxxxxx3xxx, xxxxxxxxxxx4xxx LXM 62DD27A xxxxxxxxxxx2xxx, xxxxxxxxxxx3xxx, xxxxxxxxxxx4xxx LXM 62DD45A xxxxxxxxxxx3xxx, xxxxxxxxxxx4xxx LXM 62DU60B xxxxxxxxxxx2xxx, xxxxxxxxxxx3xxx, xxxxxxxxxxx4xxx LXM 62DD15B xxxxxxxxxxx2xxx, xxxxxxxxxxx3xxx, xxxxxxxxxxx4xxx LXM 62DD27B xxxxxxxxxxx2xxx, xxxxxxxxxxx3xxx, xxxxxxxxxxx4xxx LXM 62DU60C xxxxxxxxxxx1xxx, xxxxxxxxxxx2xxx, xxxxxxxxxxx3xxx LXM 62DD15C xxxxxxxxxxx1xxx, xxxxxxxxxxx2xxx, xxxxxxxxxxx3xxx LXM 62DD27C xxxxxxxxxxx1xxx, xxxxxxxxxxx2xxx, xxxxxxxxxxx3xxx LXM 62DD45C xxxxxxxxxxx1xxx, xxxxxxxxxxx2xxx, xxxxxxxxxxx3xxx LXM 62DC13C xxxxxxxxxxxxxxx1xxx, xxxxxxxxxxxxxxx2xxx, xxxxxxxxxxxxxxx3xxx LXM 62DU60D xxxxxxxxxxx1xxx, xxxxxxxxxxx2xxx, xxxxxxxxxxx3xxx LXM 62DD15D xxxxxxxxxxx1xxx, xxxxxxxxxxx2xxx, xxxxxxxxxxx3xxx LXM 62DD27D xxxxxxxxxxx1xxx, xxxxxxxxxxx2xxx, xxxxxxxxxxx3xxx A safety case for higher hardware codes is also planned. For questions on this, please contact your Schneider Electric partner. 44 EIO0000001349 11.2013 5.4 Functional safety Interface The Inverter Enable function is operated via the switching thresholds of the Inverter Enable input (IEA for axis A and IEB for axis B). • • • • Max. downtime: 500 µs at VIEX > 20 V with dynamic control Max. test pulse ratio: 1 Hz STO active: -3 V ≤ UIEx ≤5 V Power stage active: 18 V ≤ UIEx ≤ 30 V For information on the technical data and electrical connections. (see 7 Technical data) Response time WARNING UNCONTROLLED MOVEMENT OF THE SYSTEM • • Should a response time be required because of the risk assessment of the ma‐ chine, the total response time of the machine has to be considered. All components related to the safety functions from the sensor to the drive shaft or the driven mechanics have to be considered. Failure to follow these instructions can result in death or serious injury. Response time The response time until the shutdown with the Inverter Enable function is no more than with Inverter 5 ms. This is the time from the corresponding change of the Inverter Enable input on Enable the LXM62 to the torque-free motor (safe torque off, STO). function Muting re‐ The Muting response time for switching off (i.e. without the Inverter Enable function) sponse time depends on the load on the machine and has to be determined from the application. The axes without Inverter Enable function become torque-free via the mains contactor and come to a stop. EIO0000001349 11.2013 45 5 Planning 5.4.3 Setup, installation, and maintenance Prevent possible functional disorder The following measures prevent a possible functional disorder through conductive pollution or parts falling into the device: DANGER LOSS OF THE ELECTRICAL SAFETY • • Install LXM62 in a control cabinet or housing of at least IP 54. Compliance with the clearances and creepage distances according to EN 50178 Failure to follow these instructions will result in death or serious injury. Avoid overvoltages To avoid overvoltages in the system, proceed as follows: DANGER LOSS OF THE ELECTRICAL SAFETY • LXM62 must only be operated with power supplies certified according to EN 60950 or EN 50178 (so-called "safe voltage outputs"). These power supply units do not deliver an overvoltage over 120 Vdc for more than 120ms or no permanent overvoltage over 60 Vdc. Failure to follow these instructions will result in death or serious injury. ▶ Only operate the drive system with approved, specified cables, accessories- and spare parts by Schneider Electric. Avoid unintentional restart DANGER UNINTENTIONAL RESTART OF THE MOTOR • • Ensure that the restart of the motor (e.g. when the power supply returns after an outage or after a safety requirement has been removed) to reach the stop cate‐ gory is only possible after receipt of an enable signal. Ensure that the enable signal meets the specified safety criteria. Failure to follow these instructions will result in death or serious injury. 46 EIO0000001349 11.2013 5.4 Functional safety Wiring check For the device variant A/B with a single-channel Inverter Enable connection no verifi‐ cation of the wiring is required. For mixed applications (application proposal variants C/D single-channel jumpered (see 5.4.4.2 Application variants C/D single-channel jumpered) and application pro‐ posal variants C/D two-channel with protected wiring (see 5.4.4.3 Application proposal variants C/D two-channel with protected wiring)) for the device variant C/D with a twochannel Inverter Enable connection, a verification of the wiring has to be performed as follows. Determine the status of the Inverter Enable in SoMachine Motion EPAS The status of the Inverter Enable input is displayed in the Automation Toolkit SoMa‐ chine Motion EPAS. This can be used to determine if the drives are correctly wired 1channel or 2-channel. 9 1 4 9 'ULYH 'ULYH TM ,(BS 2 ,(BQ 'ULYH 9BLQW 'ULYH 3 Figure 5-3: Wiring check 1 24V power supply unit 2 Safety switching device 3 24V external power supply unit 4 Power supply unit EIO0000001349 11.2013 47 5 Planning Measuring procedure ▶ Wire Inverter Enable channels and connect the connectors to the drives. ▶ Disconnect the IE_p connection (24V) for the drives on the safety switching device (Step 1). ▶ Connect the disconnected IE_p connection (24V) to an external 24V power supply unit (Step 2). ▶ Thereby the negative pole of the power supply unit has to be connected to the 0V of the drives (Connector CN5 PIN 1 of the power supply unit (MPS) (Step 3). 9 1 4 9 ᆼ 'ULYH 'ULYH TM ᆺ 2 ,(BS ,(BQ 9WHVW 3 'ULYH 9BLQW ᆻ 'ULYH 9WHVW Figure 5-4: Checking the 1-channel wiring ▶ ▶ 1 24V power supply unit 2 Safety switching device 3 24V external power supply unit 4 Power supply unit Check the IE (Inverter Enable) status of every individual drive in SoMachine Mo‐ tion EPAS. In this case, only the 1-channel drives may be active. Record the status values in a table. If necessary, screenshots can also be created in SoMachine Motion EPAS. Drive Connection Expected status 1.1 2-channel off / 0 1.2 2-channel off / 0 2 1-channel On / 1 3 2-channel off / 0 Displayed status This table is used as an example for the documentation and it is mandatory for it to be filled out. In the column "Displayed status" the result, readable in SoMachine Motion EPAS, has to be entered. Table 5-5: 1-channel variant 48 EIO0000001349 11.2013 5.4 Functional safety ▶ Remove the 0V connection between the power supply unit and the external power supply unit (Step 4). Disconnect the IE_n connection (0V) for the 2-channel drives on the safety switch‐ ing device (Step 5). Connect the disconnected IE_n connection (0V) to the external 24V power supply unit (Step 6). ▶ ▶ 9 1 4 9 ᆽ 'ULYH 'ULYH TM ,(BS 2 ᆾ 9WHVW 3 ,(BQ 'ULYH 9BLQW ᆿ 'ULYH 9WHVW Figure 5-5: Checking the 2-channel wiring 1 24V power supply unit 2 Safety switching device 3 24V external power supply unit 4 Power supply unit ▶ ▶ Check the IE (Inverter Enable) status of every individual drive in SoMachine Mo‐ tion EPAS. In this case, only the 2-channel drives may be active. Record the status values in a table. If necessary, screenshots can also be created in SoMachine Motion EPAS. Drive Connection Expected status 1.1 2-channel On / 1 1.2 2-channel On / 1 2 1-channel off / 0 3 2-channel On / 1 Displayed status This table is used as an example for the documentation and it is mandatory for it to be filled out. In the column "Displayed status" the result, readable in SoMachine Motion EPAS, has to be entered. Table 5-6: 2-channel variant EIO0000001349 11.2013 49 5 Planning ▶ ▶ Connect the IE_n connection to the protective switching device again. Connect the IE_p connection (24V) to the protective switching device. The machine manufacturer must keep the tables with the documents on the machine for documentation purposes. Check the wiring every time a safety component is exchanged. 50 EIO0000001349 11.2013 5.4 Functional safety 5.4.4 Application proposals The following table provides an overview of the possible application proposals for both device variants A/B and C/D. Variants A/B • - - - Application proposal A/B singlechannel (see 5.4.4.1 Application proposal variants A/B single-chan‐ nel) Variants C/D • Application proposal C/D single-channel jumpered (see 5.4.4.2 Application variants C/D single-channel jumpered) Proceed as follows to connect the variants C/D with singlechannel Inverter Enable: ▶ Connect 9 pin connector at the CN11 connection. ▶ Connect the 24V of the protective switching device to IEA_p1 or IEA_p2 or IEB_p1 or IEB_p2. Then the LXM62 drive is identical to the variants A/ B. Connect the 24V to the connections CN6 or CN11. ▶ • Application proposal C/D two-channel with protected wir‐ ing (see 5.4.4.3 Application proposal variants C/D twochannel with protected wiring) If the lines are routed with protection, an error may be ruled out e.g. control cabinet, armored conduit Also see IEC 61800, DIN EN 60204-1:2007 and "Elektrische Ausrüstung von Ma‐ schinen und maschinellen Anlagen" (Electrical equipment of machines and mechanical plants) (VDE Schriftreihe 26 - Nor‐ men verständlich - VDE Verlag, Bonn 2009) (VDE publication series 26 - comprehensible norms, Bonn 2009). • Application proposal C/D two-channel with test pulses (see 5.4.4.4 Application proposal variants C/D two-chan‐ nel with test pulses) If the safety relay output has outputs generating, back-reading and checking test pulses, then an error detection is given. A protected wiring is not required. • Application proposal C/D two-channel with external, not safety-oriented diagnostic (see 5.4.4.5 Application pro‐ posal variant C/D two-channel with external, not safetyoriented diagnostic (back-reading)) Table 5-7: Application proposals from the viewpoint of the two device variants A/B and C/D EIO0000001349 11.2013 51 5 Planning The following table provides an overview of the same application proposals but from the viewpoint of the properties "quantity of channels" and "PL/SIL". Single-channel Inverter Enable connec‐ tion Two-channel Inverter Enable connection PL e / SIL 3 Not possible • PL d / SIL 2 • • • Application proposal A/B singlechannel (see 5.4.4.1 Application proposal variants A/B single-chan‐ nel) Application proposal C/D singlechannel jumpered (see 5.4.4.2 Ap‐ plication variants C/D single-channel jumpered) Application proposal C/D two-channel with protected wiring (see 5.4.4.3 Appli‐ cation proposal variants C/D two-channel with protected wiring) • Application proposal C/D two-channel with test pulses (see 5.4.4.4 Application proposal variants C/D two-channel with test pulses) • Application proposal C/D two-channel with external, not safety-oriented diag‐ nostic (see 5.4.4.5 Application proposal variant C/D two-channel with external, not safety-oriented diagnostic (back-read‐ ing)) A maximum of 100 axes per safety function. Application proposal C/D two-channel with protected wiring (see 5.4.4.3 Appli‐ cation proposal variants C/D two-channel with protected wiring) • Application proposal C/D two-channel with test pulses (see 5.4.4.4 Application proposal variants C/D two-channel with test pulses) • Application proposal C/D two-channel with external, not safety-oriented diag‐ nostic (see 5.4.4.5 Application proposal variant C/D two-channel with external, not safety-oriented diagnostic (back-read‐ ing)) With more the 100 axes per safety function. Table 5-8: Application proposals from the viewpoint of the properties "quantity of channels" and "PL/SIL". 52 EIO0000001349 11.2013 5.4 Functional safety Application proposal variants A/B single-channel 1 3 ,(;; /;0'[[[$ /;0'[[[% 2 Figure 5-6: Application proposal variants A/B single-channel 1 Safety switching unit 2 control cabinet There is one application proposal to implement the safe stop of category 1 (SS1): • EL-1089-05-02b: Inverter Enable circuit for PDIII Safe Stop 1 (SS1) with a protec‐ tion circuit Notes concerning the application proposal General • • The application proposal provides for a protected IEA/IEB wiring (control cabinet IP54) from the safety switch device to the LXM62, as potential errors need to be ruled out. Protection against automatic restart is ensured by the external safety switch device. Notes on The mains contactor K1 in this circuit proposal is not necessary for functional safety EL-1089 purposes. However, it is used in the application proposal for the device protection of power supplies or Single/Double Drives. EIO0000001349 11.2013 53 5 Planning F E 9 .lB 2 nov ttalB 1 + = ydr & DW 2A 1A 41 31 8 1K- 2K- SP26MXL ydr CML DW 8 20041-I 7 b20-50-9801-LE .trA .Z 7 6 5 4 tiucric ytefas eno htiw )1SS( 1 potS efaS IIIevirDcaP rof noitacilppA elbanE retrevnI V0 V4 2 + CML 2BEI 4.6NC 1BEI 3.6NC rotcatnoCsniaM_O 2A 1A 2BEI 4.6NC 1BEI 3.6NC 1A- potSycnegremE_I evitcAelbanEvnI_I hctaWsniaM_I OTS B evirD 48Y 47Y 46Y +Y 4 ytefas lanoitcnuf fo traP 5 V42+ 3 3 1K- 2 2K 0102.10.92 0102.10.92 04Y 1 .treV RW .gierF MC .rpeG ES .tsrE 3S- TRATS 0102.10.92 41 31 21S 11S 22S 23S .rrok SPX nov renhciezeB gnureuetsna -ztühcszteN .u renhciezeB 1F- gnurednÄ ebagierF dnu hcSM.u öRT,JT,EJ nov weiveR EP 93Y 2 A 3K- POTS-E 2S- 3 1 22 21 1S- 1 12 11 13S 12S 31S 1A 4 2 FFO 200Z31111 VA-SPX ATNEVERP 43S 33S 4K 1K 2 41S 3K 32 31 30 42 41 40 V4 2 + 12 22 2K- 75 74 73 85 84 83 A evirD A evirD 2AEI 2.6NC 2AEI 2.6NC OTS OTS 1AEI 1.6NC 1AEI 1.6NC 5.1NC V0 5.1NC V0 4.1NC V42 4.1NC V42 S1D26MXL 4AS2D26MXL 3A- .c.n ytefas lanoitcnuf fo trap toN yaleR ytefaS dna potS-E htiw )1SS( 1 potS efaS .trA .Z 6 rorrE D C B A 9 2K/1K 0 A B C D E emaN mutaD F V0 V42+ 0 EIO0000001349 11.2013 54 4K/3K Figure 5-7: Application proposal for the control circuit (drawing number EL-1089-05-02b) PE 0 F Datum Name E D C B PE N 1 4 2 Änderung PE bar -F3 + 24V 230V Bezeichner von XPS korr. +24V 0V 1 Erst. SE Gepr. CM Freig. WR Vert. 2 - 1 -G 1 Review von JE,TJ,TRö u.MSch und Freigabe PE 3 5 2 4 6 -F2 29.01.2010 29.01.2010 29.01.2010 1 2 3 4 2 5 6 I >I >I > geprüft und freigegeben! -K1 -L1 -Q2 2 1 L3 4 3 L2 6 5 3 WD & rdy +24V 0V 5 CN5 CN4 LXM62PS CN6 rdy1 rdy2 0V 24V DC+ DC- CN1 PE -A2 4 5 6 PE M1 TX 3~ M 6 TX M2 3~ M M3 7 TX PE CN9 CN10 LXM62D2S 7 8 3~ M 8 PE CN7 CN8 0V 24V DC+ DC- PE CN1 -A4 I-14002 Z. Art. EL-1089-05-02b PE CN7 CN8 0V 24V DC+ DC- PE CN1 -A3 Z. Art. Safe Stop 1 (SS1) with E-Stop and Safety Relay Not part of functional safety CN1 LMC WD CN1 24V 0V Inverter Enable Application for PacDriveIII Safe Stop 1 (SS1) with one safety circuit WD2 WD1 LMC -A1 4 L1 L2 L3 PE -Q1 3 24V 0V 2 ENC2 U2 V2 W2 PE L1 1 ENC1 U1 V1 W1 PE EIO0000001349 11.2013 ENC1 U1 V1 W1 PE A 0 = + LXM62D1S 9 2 Blatt von 2 Bl. 9 F E D C B A 5.4 Functional safety Figure 5-8: Application proposal for the load cycle (drawing number EL-1089-05-02b) 55 5 Planning Application variants C/D single-channel jumpered 1 3 ,(;BS; ,(;BQ; /;0'[[[& /;0'[[[' 9BLQW 2 Figure 5-9: Application variants C/D single-channel jumpered 1 Safety switching unit 2 control cabinet Application proposal variants C/D two-channel with protected wiring 1 3 ,(;BS; 1 /;0'[[[& ,(;BQ; /;0'[[[' 2 Figure 5-10: Application proposal variants C/D two-channel with protected wiring 1 Safety switching unit 2 control cabinet There is one application proposal to implement the safe stop of category 1 (SS1): • APP-111011-001: Inverter Enable circuit for PDIII Safe Stop 1 (SS1) with a pro‐ tection circuit and 2-channel interruption Notes concerning the application proposal General • • • The application proposal provides for a protected IEA/IEB wiring (control cabinet IP54) from the safety switch device to the LXM62, as potential errors need to be ruled out. Protection against automatic restart is ensured by the external safety switch device. If potential errors cannot be ruled out, a diagnostic can optionally be provided for the 2-channel variant. This must be realized internally and is not shown in the ap‐ plication proposal. Notes on The mains contactor K1 in this circuit proposal is not necessary for functional safety APP-111011-0 purposes. However, it is used in the application proposal for the device protection of 01 power supplies or Single/Double Drives. 56 EIO0000001349 11.2013 5.4 Functional safety Figure 5-11: Application proposal for the control circuit (drawing number APP-111011-001) EIO0000001349 11.2013 57 5 Planning Figure 5-12: Application proposal for the load cycle (drawing number APP-111011-001) 58 EIO0000001349 11.2013 5.4 Functional safety Application proposal variants C/D two-channel with test pulses 1 2 3 ,(;BS; 1 /;0'[[[& ,(;BQ; /;0'[[[' 3 Figure 5-13: Application proposal variants C/D two-channel with test pulses 1 Safety switching device with pulses 2 Control cabinet 1 3 Control cabinet 2 Application proposal variant C/D two-channel with external, not safety-oriented diag‐ nostic (back-reading) 24 V 3 ,(;BS; 1 /;0'[[[& ,(;BQ; /;0'[[[' 1 2 VWDWXVYLD 6HUFRV,,, /0&;;; 3 Figure 5-14: Application proposal variant C/D two-channel with external, not safety-oriented diagnostic (backreading) 5.4.5 1 Safety switching unit 2 Control cabinet 1 3 Control cabinet 2 Commissioning ▶ ▶ ▶ ▶ EIO0000001349 11.2013 Carry out a functional test of the STO function for all drives that need the safety function. Especially check the correct application of the axes without Inverter Enable func‐ tion. Complete installation in accordance with the EMC regulations and further speci‐ fications in the device operating manuals. Then commission the drive systems. 59 5 Planning 5.4.6 Prevention of reasonably foreseeable misuse WARNING STAYING IN THE HAZARD AREA ▪ At plant start-up, the connected drives are normally outside the range of vision of the plant personnel and cannot be monitored directly. • Only start the plant if there are no persons within the working area of moving plant components and when the plant can be operated safely. Failure to follow these instructions can result in death or serious injury. Checkplug connections ▶ ▶ ▶ ▶ ▶ ▶ Check all terminals, connectors and other connections on all system components for correct and firm fit. Only use robust connectors and secure fixings. Check the protective earth ground 24Vdc PELV supply. Check the wiring of the safety function to the axes to avoid an interchange of the IEA and IEB inputs as well as the 24V supply. Use coded connectors (see 5.3 Wiring notes) and perform a commissioning test (see 6.1 Commissioning). Use only suitable transport packaging to forward or return individual devices. Acting of The safe state of the motor is the torque-free output shaft. If external forces act upon external the output shaft, it will not necessarily maintain its position. Take additional precautions forces if this is one of the safety targets of the hazard and risk analysis. Hanging & pulling loads WARNING UNCONTROLLED MOVEMENT OF THE AXES • • Do not use the internal holding brake as a safety function. Only use specified external brakes as safety function. Failure to follow these instructions can result in death or serious injury. ▶ If a safe blocking from hanging / pulling loads is the safety target of the machine, then you are only able to perform this by adding an appropriate brake as a safety function. The device does not provide its own safe output to connect an external safety brake. 60 EIO0000001349 11.2013 5.4 Functional safety 5.4.7 Maintenance As the Inverter Enable function has been designed for a defined lifetime (see 5.4.9 Safety standards), no routine checks are necessary to maintain or verify functional safety. After this lifetime has elapsed a statement about the Inverter Enable function cannot be made due to the aging of the component. If you want to ensure the func‐ tionality in terms of safety standards and product liability after this period, you need to replace the device that includes the safety function. Subject the device to a complete function test after replacement. Keep a logbook for tracing the maintenance history of the machine and note the re‐ placed components (as per EN 62061:2005). See the "Installation and Maintenance" of this operating instruction chapter for infor‐ mation about initial start-up and maintenance. 5.4.8 Physical environment The system is not protected against physical or chemical sources of danger by any design features. Possible sources of danger include: • • • • • toxic, explosive, corrosive, highly reactive, or inflammable types. WARNING LOSS OF THE INVERTER ENABLE FUNCTION • • • Observe the ambient, storage and transport temperatures of the individual com‐ ponents indicated in the operating manuals of the components. Please prevent the formation of moisture during the operation, storage and trans‐ port of individual components. Please adhere to the vibration and shock requirements specified in the operating manuals for the components when operating, storing and transporting system components. Failure to follow these instructions can result in death or serious injury. In principle, all plugs and plug-in connectors which include InverterEnable must be designed according to IP54 or higher. Control cabinet devices such as e.g. a LXM62 do not possess this high protection class and are therefore only intended for use in environments according to IP54 or higher (e.g. control cabinets). EIO0000001349 11.2013 61 5 Planning 5.4.9 Safety standards The InverterEnable function was developed and tested according to the following standards for the functional safety: • • • • IEC 61508: 2010 IEC 61800-5-2: 2007 EN ISO 13849-1:2008 IEC 62061:2005 Certification was performed by TÜV NORD SysTec GmbH & Co. KG (86150 Augsburg, Germany). Those components that include the IE function are generally tested according to • • CE UL According to the above listed standards, the figures for the devices are as follows: Standard characteristics Variant A/B (max. 200 axes) Variants C/D (two-channel connected, max. 100 axes) Variants C/D (single-channel connected, max. 200 axes) SFF (IEC 61508) Safe Failure Fraction 99% 99% 99% HFT (IEC 61508) Hardware Fault Tolerance 1 1 1 Type (IEC 61508) A A A SIL (IEC 61508) Safety Integrity Level SILCL (IEC 62061) Safety Integrity Level claim limit 2 3 2 PFH (IEC 61508) Probabilty of Dangerous Failures per Hour 1*10-9/h 0.5*10-9/h 0.5*10-9/h PL (cat) (EN ISO 13849-1) Performance Level (Category) d (3) e (4) d (3) MTTFd (EN ISO 13849-1) Mean Time to Dangerous Failure 3000 years 6000 years 6000 years DC (EN ISO 13849-1) Diagnostic Coverage 90% 99% 99% Lifetime 15 years 15 years 15 years Note: The values specified are rounded individually and are therefore not a result of a conversion by e.g. PFH in MTTFd or the comparative tables from EN ISO13849-1:2008. Table 5-9: Standard characteristics 62 EIO0000001349 11.2013 5.5 Special Conditions 5.5 Special Conditions 5.5.1 Increased ambient temperature If the ambient temperature exceeds 40°C / 104°F, then the performance of the entire system is reduced. De-Rating of Phase Current vs. Ambient Temperature xD-0xx 110 100 90 I_Cont[%] 80 70 60 50 40 30 20 10 30,00 35,00 40,00 45,00 50,00 55,00 T_A[°C] 8kHz Figure 5-15: Power reduction upon a change in the ambient temperature (Single/Double Drive) A detailed list of the rated and peak currents at variable ambient temperatures can be found under Mechanical and electrical data for Single Drive (see 7.3.2 Single drive) and Double Drive (see 7.3.3 Double drive). Power Supply Module LXM62P Derating of Mains Current vs. Ambient Temperature 110 100 90 I_mains[%] 80 70 60 50 40 30 20 10 30 35 40 45 50 55 T_A[°C] Figure 5-16: Power reduction at a change of the ambient temperature (Power Supply Module LXM62P) EIO0000001349 11.2013 63 5 Planning 5.5.2 Low air pressure If the installation altitude exceeds the specified rated installation altitude, the perform‐ ance of the entire system is reduced. Derating of Mains Input Current vs. Installation altitude 110 100 I_mains[%] / I_cont[%] 90 80 70 60 50 40 30 20 10 0 500 1000 1500 2000 2500 3000 Installation altitude[m] Figure 5-17: Power reduction by increasing installation altitude (Single/Double Drive Power Supply Module LXM62P by 8 kHz clock frequency of the power stage) Multiply the values with the permanent current at 40°C / 104°F in order to receive the final permanent current value, depending on the required installation altitude. 64 EIO0000001349 11.2013 6.1 Commissioning 6 Installation and maintenance For warranty reasons, we recommend that you employ Schneider Electric personnel for initial start-up. The Schneider Electric personnel • • • will check the equipment, determine the optimal configuration and instruct the operating staff. ▶ • • • • 6.1 Proceed with care during the following steps and take all precautions described in order to help to avoid the following points: Injuries and material damage Incorrect installation and programming of components the incorrect operation of components The use of non-authorized cables or modified components Commissioning DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH • • • • • • • Operate electrical components only with a connected protective conductor. After the installation, verify the fixed connection of the protective conductor to all electrical devices to ensure that connection complies with the connection dia‐ gram. Before enabling the device, safely cover the live components to prevent contact. Do not touch the electrical connection points of the components when the unit is switched on. Provide protection against indirect contact (EN 50178). Disconnect/plug in Plug-in type connectors of the cables, plug-in terminals on the device and Bus Bar Module only when the system is disconnected from the power supply. Isolate the unused conductors on both ends of the motor cable because AC vol‐ tages in the motor cable can couple to unused conductors. Failure to follow these instructions will result in death or serious injury. 6.1.1 Preparing commissioning ESD protection ▶ ▶ Check safety circuits for proper function, if applicable. Observe the following instructions for ESD protection in order to avoid any damage due to electrostatic discharge: NOTICE ELECTROSTATIC DISCHARGE • • • Do not touch any of the electrical connections. Prevent electrostatic charges; e.g., by wearing appropriate clothing. Remove existing static charge by touching a grounded, metallic surface, like for example, a grounded housing. Failure to follow these instructions can result in equipment damage. EIO0000001349 11.2013 65 6 Installation and maintenance Unpacking How to unpack the device: ▶ ▶ Remove packaging. Dispose of the packaging material in accordance with the relevant local regula‐ tions. Verifying How to check the device: ▶ ▶ Verify that the delivery is complete. Verify if the device is in working condition. WARNING DAMAGED OR MODIFIED DRIVE SYSTEMS • • • Do not mount or commission damaged drive systems. Do not modify the drive systems. Send back inoperative devices. Failure to follow these instructions can result in death or serious injury. ▶ ▶ ▶ ▶ 6.1.2 Check data against type plates. Observe requirements for the installation location. Observe requirements for the degree of protection and the EMC rules. In addition to the following instructions, also note the information in the chapter "Planning". Preparing the control cabinet WARNING FLAMMABLE MATERIALS • Do not install flammable materials in the immediate vicinity. Failure to follow these instructions can result in death or serious injury. ▶ Avoid "Hot Spot" in the control cabinet. DANGER ELECTRIC SHOCK DUE TO MISSING GROUNDING • At the installation points, remove paint across a large surface, before installing the devices (metallically blank). Failure to follow these instructions will result in death or serious injury. ▶ ▶ 66 If necessary, install additional fan. Do not block the fan air inlet. EIO0000001349 11.2013 6.1 Commissioning ▶ ▶ Drill mounting holes in the control cabinet in the 45mm mounting-grid pattern ( 1.77in.) (± 0.2mm / ± 0.01in.). Observe tolerances as well as distances to the cable channels and adjacent con‐ trol cabinet series. Figure 6-1: Required distances in the control cabinet for the controller, Power Supply, Single/ Double drive EIO0000001349 11.2013 - mm in. thread (1) X (± 0.2) X (± 0.01) M6 (2) 296 (+ 0.5 ; -0) 11.65 (± 0.01) M6 (3) 35 (± 0.2) 1.38 (± 0.01) M6 (4) 90 (±0.2) 3.54 (± 0.01) M6 (5) 45 (±0.2) 1.77 (± 0.01) M6 67 6 Installation and maintenance > 100 Required distances in the control cabinet for power supply ▶ Keep a distance of at least 100mm ( 3.94in.) above and below the devices. Power Supply > 100 > 10 Figure 6-2: Required distances in the control cabinet for power supply ▶ 68 Do not lay any cables or cable channels over the servo amplifiers or braking re‐ sistor modules. EIO0000001349 11.2013 6.1 Commissioning > 100 Required distances in the control cabinet for single/double drive (without LXM62DC13C) ▶ Keep a distance of at least 100mm ( 3.94in.) above and below the devices. Single/Double Drive > 100 20 Figure 6-3: Required distances in the control cabinet for single/double drive (without LXM62DC13C) ▶ EIO0000001349 11.2013 Do not lay any cables or cable channels over the servo amplifiers or braking re‐ sistor modules. 69 6 Installation and maintenance ! Required distances in the control cabinet for the Single Drive LXM62DC13C ▶ Keep a distance of at least 100 mm (3.94 in.) above the devices. ▶ Keep a distance of at least 450mm ( 17.71in. ) below the devices. LMX62DC13C ! ! Figure 6-4: Required distances in the control cabinet for the Single Drive LXM62DC13C ▶ 70 Do not lay any cables or cable channels over the servo amplifiers or braking re‐ sistor modules. EIO0000001349 11.2013 6.1 Commissioning 6.1.3 Mechanical mounting ▶ ▶ ▶ Remove the shock protector covers on the module sides (power supply and Sin‐ gle/Double Drive) on which the modules are connected with each other. For this purpose, press the screwdriver in the opening (1) (blade width 5.5 - 8mm / 0.22 - 0.31in. ) on the top side of the module to loosen the shock protector cover. Subsequently, remove the shock protector covers toward the outside. 1 Figure 6-5: Remove the shock protector covers. ▶ ▶ ▶ ▶ Afterwards, screw the pan-head screws M6 (socket head cap screws) into the prepared mounting holes. Keep a distance of 10mm (0.39in. ) between the screw head and the mounting plate. Hook in device and check the vertical mounting arrangement. Arrange power supply and Drive modules in the following order from inside to outside due to the current carrying capacity: 1st power supply 2nd Drive modules according to their power, starting with the greatest By doing this, the load on the DC bus- and 24V-supply at the wiring bus is reduced. ▶ EIO0000001349 11.2013 Tighten the mounting screws (torque: 4.6Nm /41lbf in ). 71 6 Installation and maintenance 6.1.4 Wiring A parallel operation of the Power Supply Module LXM62PD20 and Power Supply Module LXM62PD84 is not allowed because in this case it is possible that the Power Supply Module LXM62PD20 becomes an overcurrent and switches into an error state, this means, it either shuts down immediately or it does not become active at all. This is how you wire the modules: ▶ Check if the slide on the Bus Bar Module can be moved easily. ▶ Connect devices via the slide of the Bus Bar Module. ▶ Tighten the screws of the Bus Bar Module (torque: 2.5 Nm / 22 lbf in). DANGER HAZARD OF ELECTRIC SHOCK CAUSED BY HIGH TOUCH VOLTAGE • • Attach the shock protector covers on the outside of the bus bar module com‐ bination. Switch on the device only if the shock protector covers have been attached on the outside of the bus bar module combination. Failure to follow these instructions will result in death or serious injury. ▶ Mount the shock protector covers LEFT TOP (1) and RIGHT TOP (2) on the out‐ side of the bus bar module combination. 1 2 Figure 6-6: Shock protector covers 1 2 Figure 6-7: Shock protector covers on the outside of the Bus Bar Module combination ▶ ▶ 72 Connect the additional protective conductor with the ring cable lug and the M5 screw to the heat sink of the power supply (tightening torque: 3.5 Nm / 31 lbf in). Follow the assembly based on the heat sink: lock washer, ring cable lug, lock washer, washer and screw. EIO0000001349 11.2013 6.1 Commissioning DANGER HAZARD OF ELECTRIC SHOCK CAUSED BY HIGH TOUCH VOLTAGE • • Connect devices with a leakage current of 3.5 mAac or more through a fixed connection to the power supply network. In addition, implement one of the measures according to EN 50178. Failure to follow these instructions will result in death or serious injury. ▶ ▶ ▶ ▶ Connect the plug-in connector CN5 "24V supply" to the power supply. Connect the plug-in connector CN6 "AC supply" to the power supply. Connect the patch cable CN2 (CN3) or equivalent (S/STP) to the power supply Plug the other end of the patch cable CN2 (CN3) into the drive module. If possible, establish a SERCOS III connection via the ring structure (2). 1 2 Figure 6-8: Line structure and ring structure 1 Line structure 2 Ring structure ▶ ▶ ▶ ▶ ▶ ▶ ▶ ▶ 6.1.5 Connect the plug-in connector CN4 "Ready contact" to the power supply. Connect the plug-in connector CN6 / CN11 "Inverter Enable" to the drive module (see 5.4.4 Application proposals) (Single/Double Drive). Optionally, connect the plug-in connector CN4 "IO" to the drive module. Optionally, connect the plug-in connector CN5 "IO voltage supply" to the drive module. Connect the "Motor connector axis A" CN8 to the drive module. Connect the "Motor connector Axis B" CN10 to the double drive, if available. Connect the "Encoder plug-in Axis A" CN7 to the drive module. Connect the "Encoder plug-in Axis B" CN9 to the double drive, if available. External shield connection on the drive module (without LXM62DC13C) Option 1 (with cap rail): ▶ Drill holes for mounting the cap rail (3) 29.5 mm (1.16 in.) below the lower mounting hole (2) (M6) of the drive module (1). EIO0000001349 11.2013 73 6 Installation and maintenance ▶ ▶ Clamp the shield plate below the cap rail, then screw the shield plate into the hole (2). When mounting the shield plate by means of the cap rail, an additional hole (4) is not required. Option 2 (without cap rail): ▶ Starting from the lower mounting hole (M6) of the drive module, move 52.5 mm (2.07 in.) down and 8.5 mm (0.33 in.) to the left and drill an M6 threaded hole (4). ▶ Screw the shield plate into the two holes (2) and (4). ▶ Afterwards, establish the shield connection of the motor cable. ▶ Provide for strain relief (6) by means of cable ties. The external shield plate complete with cable ties is included in the accessory kit "CSD-1". 1 2 5 3 52,5 29,5 6 4 8,5 74 1 Drive module (Single/Double Drive) 2 Mounting holes of the drive module 3 Cap rail 4 Position of the lower hole for mounting the shield plate 5 Motor connectors 6 Shielding of the strain relief EIO0000001349 11.2013 6.1 Commissioning 6.1.6 External shield connection on the drive module LXM62DC13C Proceed as follows to mount the shield plate and to fix the motor/encoder cable: ▶ Release and remove the screw-nuts M5 on the bolts (8), (9) and (10). ▶ Fix the shield plate on the bottom side of the drive module, so that the bolts (8), (9) and (10) are in the corresponding holes of the shielding. ▶ Tighten the bolts (8), (9) and (10) on the shield plate with the screw-nuts M5 (tightening torque: 1.2 Nm / 10.62 lbf in). ▶ Connect the motor supply cable to the shield plate, so that the end of the cable sheathing is located in the range of the bolt (6). ▶ Place both earthing clamps (2) and (3) over the cable sheathing, so that the bolts (6) and (5) are located in the holes of the earthing clamps. Use the larger earthing clamps ESE23 for motor supply cables with a cable cross section of 10 mm2. Use the smaller earthing clamps ESE19 for motor supply cables with a cable cross section of 4 mm2. ▶ Loosely fix the motor supply cable with both screw-nuts M8 above the two earthing clamps (2) and (3). The motor supply cable can still be moved underneath the earthing clamps. ▶ Finally position the motor supply cable, so that the cable sheathing has a protru‐ sion F to the earthing clamp (2) of at least 5 mm (0.2 in.). Tighten the motor supply cable with both screw-nuts M8 above the two earthing ▶ clamps (2) and (3) (tightening torque: 6 Nm / 53.10 lbf in). ▶ Connect the encoder cable (1) to the shield plate and relief the strain by using cable ties (7). The external shield plate including the earthing clamps, M5/M8 screw-nuts and the cable ties are included in the accessory kit "CSD-Kit-LXM62DC13SD". EIO0000001349 11.2013 75 6 Installation and maintenance 1 8 9 10 2 F 3 4 5 6 7 1 Encoder cables 2 Earthing clamp 3 Earthing clamp 4 Motor cables 5, 6 7 8, 9 , 10 F 76 Bolt on the shield plate Strain relief via cable ties Bolt on drive module LXM62DC13C Cable sheathing protrusion EIO0000001349 11.2013 6.2 Maintenance, repair, cleaning 6.2 Maintenance, repair, cleaning ▶ Observe the following instructions before carrying out maintenance on Device: How to de-energize the system: ▶ Set main switch to "OFF Position". ▶ Prevent main switch from being switched back on. ▶ After switching off, wait 15 minutes so that the DC bus can discharge. ▶ Check whether the DC-BUS LED has turned off on all components located in the axis group. DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH • Before working on the device, check the DC bus with a measuring instrument to make sure that it is de-energized (< 42.4Vdc). Failure to follow these instructions will result in death or serious injury. ▶ Check DC+ to PE and DC- to PE with a suitable measuring instrument to make sure it is de-energized before working on the device. Help in case of an unforeseen issue: ▶ ▶ 6.2.1 DC bus does not discharge completely. Do not repair or operate component. Contact the Schneider Electric contact partner. Repair In case of repair proceed as follows : ▶ Contact the Schneider Electric Customer Service (see 8.1 Contact addresses). ▶ Observe the following instructions for ESD protection in order to avoid any damage due to electrostatic discharge: NOTICE ELECTROSTATIC DISCHARGE • • • Do not touch any of the electrical connections. Prevent electrostatic charges; e.g., by wearing appropriate clothing. Remove existing static charge by touching a grounded, metallic surface, like for example, a grounded housing. Failure to follow these instructions can result in equipment damage. EIO0000001349 11.2013 77 6 Installation and maintenance 6.2.2 Cleaning How to clean the LXM62 component: ▶ De-energize LXM62 components. ▶ Remove LXM62 components. It is not possible to test in advance all materials of the Schneider Electric product range that are used at the moment and in the future for compatibility with the cleaning agents available on the market. NOTICE DAMAGE CAUSED BY CLEANING AGENTS • • • Before using a cleaning agent, carry out a compatibility test in relation to the cleaning agent and the component affected. Do not use alkaline detergent as the polycarbonate can lose its stability if you come into contact with it. Do not use any chloride-containing cleaning agents as these corrode the stainless steel and in particular the welds, and thus reduce the strength of the mechanics. Failure to follow these instructions can result in equipment damage. For more information on the material properties of your component (see 7.3 Me‐ chanical and electrical data). ▶ 6.3 Then blow out LXM62 components with dry pressurized air (max. 1 bar / 14.5 PSI). Spare part inventory ▶ ▶ ▶ Keep a stock of the most important components to make certain the equipment is functioning and ready for operation at all times. Only exchange devices with the same hardware configuration. Indicate the following information on the spare part order: Unicode: Hardware revision: e.g. LXM62DU60A21000 e.g. RS: 02 This information can be found on the logistic nameplate. Devices of variants A and B (e.g.: LXM62DU60A) can be replaced by devices of var‐ iants C and D (e.g.: LXM62DU60C). 78 EIO0000001349 11.2013 6.4 Device-, parts- or cable exchange 6.4 Device-, parts- or cable exchange DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH • • • • • • • Operate electrical components only with a connected protective conductor. After the installation, verify the fixed connection of the protective conductor to all electrical devices to ensure that connection complies with the connection dia‐ gram. Before enabling the device, safely cover the live components to prevent contact. Do not touch the electrical connection points of the components when the unit is switched on. Provide protection against indirect contact (EN 50178). Disconnect/plug in Plug-in type connectors of the cables, plug-in terminals on the device and Bus Bar Module only when the system is disconnected from the power supply. Isolate the unused conductors on both ends of the motor cable because AC vol‐ tages in the motor cable can couple to unused conductors. Failure to follow these instructions will result in death or serious injury. CAUTION HOT SURFACES OVER 70ºC (158ºF) • • • Wait until the surface temperature has cooled to allow safe contact. Wear protective gloves. Attach protective cover or touch guard Failure to follow these instructions can result in injury. NOTICE IMPROPER REPLACEMENT OR OPENING OF THE LXM62 COMPONENTS • • • Do not open the LXM62 component for commissioning or replacement. In addition to the following instructions, you must observe the machine manu‐ facturer's specifications when replacing the of the LXM62 components. Replace defective devices as a whole. Failure to follow these instructions can result in equipment damage. EIO0000001349 11.2013 79 6 Installation and maintenance How to de-energize the system: ▶ Set main switch to "OFF Position". ▶ Prevent main switch from being switched back on. ▶ After switching off, wait 15 minutes so that the DC bus can discharge. ▶ Check whether the DC-BUS LED has turned off on all components located in the axis group. DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH • Before working on the device, check the DC bus with a measuring instrument to make sure that it is de-energized (< 42.4Vdc). Failure to follow these instructions will result in death or serious injury. ▶ Check DC+ to PE and DC- to PE with a suitable measuring instrument to make sure it is de-energized before working on the device. Help in case of an unforeseen issue: ▶ ▶ DC bus does not discharge completely. Do not repair or operate component. Contact the Schneider Electric contact partner. For more information on the DC bus LED (see 4.3.1 DC bus LED). 80 EIO0000001349 11.2013 6.4 Device-, parts- or cable exchange How to replace the LXM62 component: DANGER LOSS OF THE INVERTER ENABLE FUNCTION • Test the proper functioning of the Inverter Enable after every device replace‐ ment and every change of the wiring. Failure to follow these instructions will result in death or serious injury. ▶ ▶ ▶ ▶ Disconnect all connection cables on the device to be replaced. Undo the screwed connections on the wiring bus (CN1) of the component to be replaced. If available, undo the screwed connections of the device adjacent to the right-hand side. Push both slides (CN1) to the center of the device. CAUTION DROPPING HEAVY LOAD • Do not fully remove the mounting hardware of the device before removing the device. Failure to follow these instructions can result in injury or equipment damage. ▶ ▶ ▶ Respectively undo screwed connections to the device mounting on the device rear wall (heat sink) at the top end and bottom end. Remove LXM62 component and exchange the complete unit. Fit new LXM62 component and tighten the screwed connections of the device mounting each at the top end and bottom end. DANGER HAZARD OF ELECTRIC SHOCK CAUSED BY HIGH TOUCH VOLTAGE • • Attach the shock protectors covers on the outside of the bus bar module combination. Only switch on device if the shock protectors covers have been fitted on the outside of the bus bar module combination. Failure to follow these instructions will result in death or serious injury. ▶ ▶ Check whether a shock protectors cover is fitted to the wiring bus (CN1) at the end of an axis group. Connect the LXM62 component according to the machines circuit diagram. DANGER WRONG CONFIGURATION OF NEW CABLES • If you are not using prefabricated cables, make certain that the configuration of the new cables matches the connection diagram of the machine manu‐ facturer. Failure to follow these instruction will result in death or serious injury. ▶ EIO0000001349 11.2013 Following replacement of a LXM62 component, proceed as for the initial start-up. 81 6 Installation and maintenance For further information on this (see 6.1 Commissioning). Keep a logbook for tracing the maintenance history of the machine and note the re‐ placed components (as per EN 62061:2005). 6.4.1 Cable replacement In addition to the following instructions, you must observe the machine manufacturer's specifications when replacing the cables. How to de-energize the system: ▶ Set main switch to "OFF Position". ▶ Prevent main switch from being switched back on. ▶ After switching off, wait 15 minutes so that the DC bus can discharge. ▶ Check whether the DC-BUS LED has turned off on all components located in the axis group. DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH • Before working on the device, check the DC bus with a measuring instrument to make sure that it is de-energized (< 42.4Vdc). Failure to follow these instructions will result in death or serious injury. ▶ Check DC+ to PE and DC- to PE with a suitable measuring instrument to make sure it is de-energized before working on the device. Help in case of an unforeseen issue: ▶ ▶ DC bus does not discharge completely. Do not repair or operate component. Contact the Schneider Electric contact partner. Proceed as follows for cable replacement: DANGER LOSS OF THE INVERTER ENABLE FUNCTION • Test the proper functioning of the Inverter Enable after every device replace‐ ment and every change of the wiring. Failure to follow these instructions will result in death or serious injury. ▶ 82 Exchange the cable according to the machine manufacturer's specifications. EIO0000001349 11.2013 7.1 Ambient conditions 7 Technical data 7.1 Ambient conditions Procedure Operation Parameter Value Class 3K3 Basis IEC/EN 60721-3-3 Degree of protection housing IP 20 with plugged-in connectors Degree of protection installa‐ tion site IIP54, if safety circuit with Inverter Enable is used Pollution degree 2 Ambient temperature +5 °C...+55 °C / +41 °F...+131 °F Power reduction at increased +40 °C...+55 °C / +104 °F...+131 °F ambient temperature (starting +40 °C / +104 °F: -2% per K by INC and ISC) Condensation No Formation of ice No Other water No Relative humidity 5% ... 85% Class 3M4 Transport Vibration 10 m/s2 Shock 100 m/s2 Class 2K3 IEC/EN 60721-3-2 Ambient temperature -25 °C...+70 °C / -13 °F...+158 °F Condensation No Formation of ice No Other water No Relative humidity 5% ... 85% Class 2M2 Long-term stor‐ age in transport pack‐ aging Vibration 10 m/s2 Shock 300 m/s2 Class 1K4 IEC/EN 60721-3-1 Ambient temperature -25 °C...+55 °C / -13 °F...+131 °F Condensation No Formation of ice No Other water No Relative humidity 5% ... 85% Table 7-1: Ambient conditions LXM62 EIO0000001349 11.2013 83 7 Technical data 7.2 Standards and regulations CE EC Low Voltage Directive 2006/95/EC • EN 61800-5-1:2007 • EN 61800-3:2004 EC EMC Directive 2004/108/EC UL CSA UL 508C: Power Conversion Equipment General Requirements - Canadian Electrical Code, Part II • CAN/CSA-C22.2 No. 0-10 • CAN/CSA-C22.2 No. 0.4-04 • CAN/CSA-C22.2 No. 14-10 Bonding of Electrical Equipment Industrial Control Equipment Table 7-2: Declarations and certifications Functional safety Variant A/B (e.g.: LXM62DU60A): • • • EN ISO 13849-1:2006, PL d EN 62061:2005, SIL 2 EN 61508:2001, SIL 2 • • • EN ISO 13849-1:2008, PL e EN 62061:2005, SIL 3 EN 61508:2010, SIL 3 Variant C/D (e.g.: LXM62DU60C): Table 7-3: Standards and regulations - Functional safety 84 EIO0000001349 11.2013 7.3 Mechanical and electrical data 7.3 Mechanical and electrical data 7.3.1 Power Supply Designation Parameter Product configuration Item name Power supply Value LXM62PD84 LXM62PD20 Rated supply voltage 3AC Min. 380 Vac (-10%) / Nom. 400 Vac / Max. 480 Vac (+10%) Rated supply voltage 3AC Min. 208 Vac (-10%) / Nom. 230 Vac / Max. 360 Vac (+10%) Adjust the parameter "MainsVoltageMode" of the Power Supply according to the nominal supply voltage. Logic supply DC circuit Rated supply voltage 1AC Min. 208 Vac (-10%) / Nom. 230 Vac / Max. 270 Vac (+10%) Rated supply current max. 40 A Supply frequency 48 ..63 Hz Control voltage 24 Vdc (-20 % / +25 %) Control current max. Current supply max. current consumption 50 A (no overload permissible) DC bus voltage 270 Vdc bis 700 Vdc DC link capacity 1.36 mF Overvoltage 860 Vdc Rated current (INC) 21 A with 1AC infeed 10 A with 1AC infeed 42 A with 3AC infeed 10 A with 3AC infeed 42 A with 1AC infeed 20 A with 1AC infeed 84 A with 3AC infeed 20 A with 3AC infeed 22.1 kW at 3~ 400 Vac 5.2 kW at 3~ 400 Vac 26.6 kW at 3~ 480 Vac 6.2 kW at 3~ 480 Vac 44.2 kW at 3~ 400 Vac 10.4 kW at 3~ 400 Vac 53.2 kW at 3~ 480 Vac 12.5 kW at 3~ 480 Vac Peak current 1 s (ISC) Rated power Peak power max. 10 A 1.2 A UBleeder ON 830 Vdc UBleeder OFF 810 Vdc DC bus unloading time max. 15 min Resistance 15 Ω Continuous power 400 W Peak power 46 kW Interfaces sercos integrated Power loss Electronics power supply 15 W Power stage 3 W/A (max. 126 W at 42 A) Braking resistor (internal) 400W Relay outputs Ready relay, up to 6 A (max) for 1 s at 150 Vac and 1.5 A (cont.) Internal braking resistor Outputs Ready relay, up to 6A (max) for 1s at 48Vdc and 1.5A (cont.) Dimensions Housing D x W x H 270 mm x 89.5 mm x 310 mm (10.63 in. x 3.52 in. x 12.20 in.) Weight Weight (with packaging) 6.3 kg (7.3 kg) / 13.9 lbs (16.1 lbs) Radio interference level C3 (C2 with additional filter measures) Overvoltage category III (EN 61800-5-1:2007) II starting at an installation altitude of 2000 m EIO0000001349 11.2013 85 7 Technical data Designation Parameter Product configuration Item name Pollution degree Value LXM62PD84 - LXM62PD20 2 (EN 61800-5-1:2007) Table 7-4: Technical data for power supply 7.3.2 Single drive Designation Parameter Value Product configuration Item name LXM62DU60A LXM62DD15A LXM62DD27A LXM62DD45A LXM62DC13C LXM62DU60C LXM62DD15C LXM62DD27C LXM62DD45C Power supply Control voltage (without holding brake) max. current consump‐ tion Control voltage (with holding brake) max. current consump‐ tion 24 Vdc (-20 % ... +25 %) 0.6 A 1.1 A 1.1 A 1.1 A 1.1 A 24 Vdc (-10 % ... +6 %) 2.0 A 2.5 A 2.5 A 3.5 A 3.5 A 110 µF 110 µF 220 µF 250 µF DC bus voltage 250 Vdc .. 700 Vdc DC link capacity 110 µF Overvoltage 900 Vdc Rated current (4 kHz) by 40 °C (104 °F) by 55 °C (140 °F) 2.0 Aeff 5.0 Aeff 9.0 Aeff 20.0 Aeff 50.0 Aeff 1.4 Aeff 3.5 Aeff 6.3 Aeff 13.7 Aeff 35.0 Aeff 6.0 Aeff 15.0 Aeff 27.0 Aeff 45.0 Aeff 130.0 Aeff 2.0 Aeff 5. 0Aeff 7.0 Aeff 15.0 Aeff 50.0 Aeff 1.4 Aeff 3.5 Aeff 5.0 Aeff 8.9 Aeff 30.0 Aeff 6.0 Aeff 15.0 Aeff 27.0 Aeff 45.0 Aeff 130.0 Aeff 3.5 Aeff 4.0 Aeff 8.0 Aeff - 2.6 Aeff 2.9 Aeff 4.9 Aeff - 6.0 Aeff 15.0 Aeff 27.0 Aeff 45.0 Aeff - Electronics power sup‐ ply (8kHz) 8W 18 W Power stage (8 kHz) 8.5 W/A Interfaces sercos integrated Encoder Power supply 10 Vdc (-5 % ... +5 %), max. 125 mA, short-circuit-proof Motor connec‐ tion Peak current (4 kHz) by 55 °C (140 °F) Rated current (8 kHz) by 40 °C (104 °F) by 55 °C (140 °F) Peak current (8 kHz) by 55 °C (140 °F) Rated current (16 kHz) by 40 °C (104 °F) 1.2 Aeff by 55 °C (140 °F) 0.8 Aeff Peak current (16 kHz) by 55 °C (140 °F) Power loss Differential analog input Input voltage: 0.8...1.1VPP (sine and cosine signal) Offset: 2.5 Vdc (-10 % ... +10 %) Terminating resistor: 130Ω Cutoff-frequency: 100MHz Communication 86 RS485 interface EIO0000001349 11.2013 7.3 Mechanical and electrical data Designation Parameter Value Product configuration Item name LXM62DU60A LXM62DD15A LXM62DD27A LXM62DD45A LXM62DC13C LXM62DU60C LXM62DD15C LXM62DD27C LXM62DD45C Digital inputs/ outputs DIO supply Voltage UDIO: 24Vdc (-20% ... +25%) max. current consumption: 1.2A Digital Inputs A_DI3, A_DI4 Inputs with switching level Type 1 according to EN 61131-2 Low level: -3 ... 5 Vdc High level: 15 ... 30 Vdc Filter time constant normal inputs: 1ms/5ms (configurable) Digital inputs or Touchp‐ Inputs with switching level Type 1 according to EN 61131-2 robe inputs Low level: -3 ... 5 Vdc A_DI1, A_DI2 High level: 15 ... 30 Vdc Filter time constant normal inputs: 1ms/5ms (configurable) Filter time constant for Touchprobe inputs: 100μs Digital inputs or digital outputs A_DI5, A_DI6 Inputs/outputs (bidirectional) with switching level Type 1 according to EN 61131-2 Inputs: Low level: -3 ... 5 VdcHigh-Pegel: 15 ... 30VdcFilter time constant normal inputs: 1ms/5ms (configurable) Outputs: High level: (UDIO - 3V) < Uout < UDIO max. Output current per output: 500mA InverterEnable max. current consump‐ Variant A tion inputs InverterEnable max. current consump‐ Variant C tion inputs 30 mA - Number: 1 - STO active: -3V ≤ UIE ≤ 5V - Power stage active: 18V ≤ UIE ≤ 30V - max. downtime 500μs by UIE > 20V and dynamic actuation - max. switching frequency of the input signal: max. 1Hz - 30 mA Number: 1 STO active: -3V ≤ UIE ≤ 5V Power stage active: 18V ≤ UIE ≤ 30V max. downtime 500μs by UIE > 20V and dynamic actuation max. switching frequency of the input signal: max. 1Hz maximum potential dif‐ 15 V ference between IE- and PE Dimensions Housing D x W x H 270 mm x 44.5 mm x 310 mm (10.63 in. x 1.75 in. x 12.20 in.) 270 mm x 89.5 mm x 310 mm (10.63 in. x 3.52 in. x 12.20 in.) Weight Weight (without packaging) 3 kg (6.6 lbs) 6.8 kg (14.9 lbs) Weight (with packaging) 4 kg (8.8 lbs) 7.8 kg (17.2 lbs) - No fan Ventilation EIO0000001349 11.2013 Internal fan 87 7 Technical data Designation Parameter Value Product configuration Item name LXM62DU60A LXM62DD15A LXM62DD27A LXM62DD45A LXM62DC13C LXM62DU60C LXM62DD15C LXM62DD27C LXM62DD45C Radio interfer‐ ence level - C3 (C2 with additional filter measures) Overvoltage category - III (EN 61800-5-1:2007) Pollution de‐ gree - 2 (EN 61800-5-1:2007) Motor brake Output voltage Control voltage minus 0.8Vdc Output current 1.3 A (max) 1.3 A (max) 1.3 A (max) 2.2 A (max) 2.2 A (max) Inductance 1.0 H (max) 1.0 H (max) 1.0 H (max) 1.5 H (max) 1.5 H (max) Energy inductive load 1.2 J (max) 1.2 J (max) 1.2 J (max) 4.5 J (max) 4.5 J (max) Overload protection Yes Short-circuit protection Yes Table 7-5: Technical Data Single Drive Due to the increased control current of the brake (approx. 2A), the motor series SH3205xxxxFxx00 with holding brake can only be operated at the servo converters of type LXM62DD45A, LXM62DD45C or LXM62DC13C. 88 EIO0000001349 11.2013 7.3 Mechanical and electrical data 7.3.3 Double drive Designation Parameter Product configuration Item name Power supply Value LXM62DU60B LXM62DU60D LXM62DD15B LXM62DD15D Control voltage (without holding brakes) max. current consumption 0.8 A 24 Vdc (-20 % ...+25 %) Control voltage (with holding brakes) max. current consumption 3.5 A 24 Vdc (-10 % ... +6 %) 1.3 A LXM62DD27B LXM62DD27D 1.3 A 4.1 A 4.1 A DC bus voltage 250 Vdc ... 700 Vdc DC link capacity 110 µF Overvoltage 900 Vdc Rated current (4 kHz) by 40 °C (104 °F) by 55 °C (140 °F) 2.0 Aeff 5.0 Aeff 9.0 Aeff 1.4 Aeff 3.5 Aeff 6.3 Aeff 6.0 Aeff 15.0 Aeff 27.0 Aeff 2.0 Aeff 5.0 Aeff 7.0 Aeff 1.4 Aeff 3.5 Aeff 5.0 Aeff 6.0 Aeff 15.0 Aeff 27.0 Aeff 1.2 Aeff 3.5 Aeff 4.0 Aeff 0.8 Aeff 2.6 Aeff 2.9 Aeff 6.0 Aeff 15.0 Aeff 27.0 Aeff Electronics power supply (8kHz) 11 W 22 W Power stage (8 kHz) 8.5 W/A (per axis) Interfaces sercos integrated Encoder Power supply 10 Vdc (-5 % ... +5 %), max. 125 mA, short-circuit-proof Differential analog input (sine and cosine signal) Input voltage: 0.8 ... 1.1 VPP Motor connection Peak current (4 kHz) by 55 °C (140 °F) Rated current (8 kHz) by 40 °C (104 °F) by 55 °C (140 °F) Peak current (8 kHz) by 55 °C (140 °F) Rated current (16 kHz) by 40 °C (104 °F) by 55 °C (140 °F) Peak current (16 kHz) by 55 °C (140 °F) Power loss Offset: 2.5 Vdc (-10 % ... +10 %) Terminating resistor: 130Ω Cutoff-frequency: 100MHz Communication EIO0000001349 11.2013 RS485 interface 89 7 Technical data Designation Parameter Product configuration Item name Digital inputs/out‐ puts DIO supply Value LXM62DU60B LXM62DU60D LXM62DD15B LXM62DD15D LXM62DD27B LXM62DD27D Voltage UDIO: 24 Vdc (-20% ... +25%) max. current consumption: 2.2A Digital inputs A_DI3, A_DI4 B_DI3, B_DI4 Inputs with switching level Type 1 according to EN 61131-2 Low level: -3 ... 5 Vdc High level: 15 ... 30 Vdc Filter time constant normal inputs: 1ms/5ms (configurable) Digital inputs or Touchp‐ robe inputs A_DI1, A_DI2 B_DI1, B_DI2 Inputs with switching level Type 1 according to EN 61131-2 Low level: -3 ... 5 Vdc High level: 15 ... 30 Vdc Filter time constant normal inputs: 1ms/5ms (configurable) Filter time constant Touchprobe inputs: 100μs Digital inputs or digital outputs A_DI5, A_DI6 B_DI5, B_DI6 Inputs/outputs (bidirectional) with switching level Type 1 according to EN 61131-2 Inputs: Low level: -3 ... 5 Vdc High-Pegel: 15 ... 30Vdc Filter time constant normal inputs: 1ms/5ms (configurable) Outputs: High level: (UDIO - 3V) < Uout < UDIO max. Output current per output: 500mA InverterEnable Variant B max. current consumption 30 mA inputs Number: 2 STO active: -3 V ≤ UIE ≤ 5 V Power stage active: 18V ≤ UIE ≤ 30V max. downtime 500μs by UIE > 20V and dynamic actuation max. switching frequency of the input signal: max. 1Hz InverterEnable Variant D max. current consumption 30 mA inputs Number: 2 STO active: -3 V ≤ UIE ≤ 5 V Power stage active: 18V ≤ UIE ≤ 30V max. downtime 500μs by UIE > 20V and dynamic actuation max. switching frequency of the input signal: max. 1Hz maximum potential differ‐ 15 V ence between IE- and PE Dimensions Housing D x W x H 270 mm x 44.5 mm x 310 mm (10.63 in. x 1.75 in. x 12.20 in.) Weight Weight (with packaging) 3 kg (4 kg) / 6.6 lbs (8.8 lbs) Ventilation - No fan Internal fan Radio interference level C3 (C2 with additional filter measures) Overvoltage cate‐ gory - III (EN 61800-5-1:2007) Pollution degree - 2 (EN 61800-5-1:2007) 90 EIO0000001349 11.2013 7.3 Mechanical and electrical data Designation Parameter Product configuration Item name Motor brake Value LXM62DU60B LXM62DU60D LXM62DD15B LXM62DD15D LXM62DD27B LXM62DD27D Output voltage Control voltage minus 0.8Vdc Output current 1.3 A (max) 1.3 A (max) 1.3 A (max) Inductance 1.0 H (max) 1.0 H (max) 1.0 H (max) Energy inductive load 1.2 J (max) 1.2 J (max) 1.2 J (max) Overload protection Yes Short-circuit protection Yes Table 7-6: Technical data double drive EIO0000001349 11.2013 91 7 Technical data 7.4 Electrical connections 7.4.1 Power Supply Figure 7-1: Connection overview Power Supply Drive Meaning Connection CN1 CN2/CN3 92 Bus Bar Module sercos communication Connection cross section [mm2]/ [AWG] Tightening torque [Nm] / [lbf in] -/- 2.5 / 22.14 -/- -/- 0.2 … 1.5 / 24 ... 16 -/- 24Vdc 0.5 … 16 / 20 ... 6 -/- Mains connection 0.75 … 16 / 18 ... 6 -/- CN4 Ready relay output CN5 CN6 CN7 DC bus output 0.2 ... 6 / 24 ... 10 -/- Protective ground con‐ ductor 10 (cable lug) / 6 3.5 / 30.98 EIO0000001349 11.2013 7.4 Electrical connections CN1 - Bus Bar Module The DC bus voltage and the 24Vdc control voltage will be distributed and the protective conductor connected via the Bus Bar Module. A separate cabling is not required. Pin Designation 1 Meaning Protective ground conductor 2 DC- DC bus voltage - 3 DC + Dc bus voltage + 4 24V Supply voltage + 5 0V Supply voltage - Table 7-7: Electrical connection - Bus Bar Module CN2/CN3 - sercos The sercos connection is used for the communication between the controller and the Power Supply drive. Pin Designation Meaning 1.1 Eth0_Tx+ Positive transceiver signal 1.2 Eth0_Tx- Negative transceiver signal 1.3 Eth0_Rx+ Positive receiver signal 1.4 N.C. Reserved 1.5 N.C. Reserved 1.6 Eth0_Rx- Negative receiver signal 1.7 N.C. Reserved 1.8 N.C. Reserved 2.1 Eth1_Tx+ Positive transceiver signal 2.2 Eth1_Tx- Negative transceiver signal 2.3 Eth1_Rx+ Positive receiver signal 2.4 N.C. Reserved 2.5 N.C. Reserved 2.6 Eth1_Rx- Negative receiver signal 2.7 N.C. Reserved 2.8 N.C. Reserved Table 7-8: Electrical connection - sercos CN4 - Ready Relay output Following initialization of the Power Supply Drive, the operation ready contact is acti‐ vated. Pin Designation Meaning NOTE 1 RDY1 Ready contact potential-free con‐ tact 2 RDY2 Ready contact potential-free con‐ tact Table 7-9: Electrical connection - Ready Relay Output EIO0000001349 11.2013 93 7 Technical data CN5 - 24V The 24V input supplies the internal logic assemblies as well as the holding brakes of the complete axis group, connected to the axis modules. Pin Designation Meaning 1 0V Supply voltage 2 24 V Supply voltage Table 7-10: Electrical connection - 24V input The insulation-stripped length of the wires of the 24V input connector is 18 mm (0.71 in.). CN6 - Mains connection The Power Supply is supplied with voltage via the power connection. The rated voltage is 230V to 480V. Pin Designation Meaning 1 Protective ground conductor 2 L3 External conductor L3 3 L2/N External conductor L2/N 4 L1 External conductor L1 Table 7-11: Electrical connection - mains The insulation-stripped length of the wires of the AC infeed connectors is 18 mm (0.71 in.). CN7 - DC bus output The DC bus output can be used for an external braking resistor module or a reverse module. Pin Designation Meaning 1 DC + Dc bus voltage + 2 N.C. Reserved 3 DC- - DC bus voltage Table 7-12: Electrical connection - DC bus output The insulation-stripped length of the wires of the DC bus connector is 15 mm (0.59 in.). 94 EIO0000001349 11.2013 7.4 Electrical connections 7.4.2 Single/Double Drive CN7 CN1 CN9 CN3 CN11 CN2 CN6 CN4 CN5 CN10 CN8 Figure 7-2: Connection overview Single Drive Servo/ Double Drive Servo Meaning Connection CN1 CN2/CN3 Bus bar module sercos Connection cross section [mm2]/ [AWG] Tightening torque [Nm] / [lbf in] -/- 2.5 / 22.13 -/- - CN4 Digital inputs/outputs 0.25 - 1.5 / 24 -16 - CN5 24V supply for digital inputs/outputs 0.25 - 1.5 / 24 -16 - CN6 InverterEnable 0.2 - 1.5 / 24 - 16 - CN7/CN9 Encoder connector CN7 - axis A CN9 - axis B (only for double drive) -/- - CN8/CN10 Motor phases CN8 - axis A CN10 - axis B (only for double drive) 0.2 - 6 / 24 -10 - 0.2 - 1.5 / 24 - 16 - -/- 3.5 / 30.98 CN11 Inverter Enable 2channel Shielded connector EIO0000001349 11.2013 95 7 Technical data CN1 - Bus Bar Module The DC bus voltage and the 24Vdc control voltage will be distributed and the protective conductor connected via the Bus Bar Module. A separate cabling is not required. Pin Designation 1 Meaning Protective ground conductor 2 DC- DC bus voltage - 3 DC + Dc bus voltage + 4 24V Supply voltage + 5 0V Supply voltage - Table 7-13: Electrical connection - Bus Bar Module CN2/CN3 - sercos The sercos connection is used for the communication between the controller and the Power Supply drive. Pin Designation Meaning 1.1 Eth0_Tx+ Positive transceiver signal 1.2 Eth0_Tx- Negative transceiver signal 1.3 Eth0_Rx+ Positive receiver signal 1.4 N.C. Reserved 1.5 N.C. Reserved 1.6 Eth0_Rx- Negative receiver signal 1.7 N.C. Reserved 1.8 N.C. Reserved 2.1 Eth1_Tx+ Positive transceiver signal 2.2 Eth1_Tx- Negative transceiver signal 2.3 Eth1_Rx+ Positive receiver signal 2.4 N.C. Reserved 2.5 N.C. Reserved 2.6 Eth1_Rx- Negative receiver signal 2.7 N.C. Reserved 2.8 N.C. Reserved Table 7-14: Electrical connection - sercos 96 EIO0000001349 11.2013 7.4 Electrical connections CN4 - Digital inputs / outputs The connection CN4 provides several digital inputs and outputs on the drive: • • • • The digital inputs A_DI1 / A_DI2 (Single Drive) or A_DI1, A_DI2 / B_DI1, B_DI2 (Double Drive) can be configured as digital inputs or as Touchprobe inputs via the automation toolkit SoMachine Motion EPAS. The digital inputs A_DI5 /A_DI6 (Single Drive) or A_DI5, A_DI6 / B_DI5, B_DI6 can be configured as digital inputs or as digital outputs via the automation toolkit So‐ Machine Motion EPAS. The filter time constant of the digital inputs can be set to 1 ms or 5 ms. The filter time constant of the Touchprobe inputs is fixed at 100 µs. Pin 6LQJOH'ULYH Designation Meaning 1 A_DI1 Axis A – digital input 1 - touchprobe 2 A_DI2 Axis A – digital input 2 - touchprobe 3 A_DI3 Axis A – digital input 3 4 A_DI4 Axis A – digital input 4 5 A_DI5 Axis A – digital input / output 5 6 A_DI6 Axis A – digital input / output 6 7 B_DI1 Axis B – Digital input 1 - Touchprobe (only double drive) 8 B_DI2 Axis B – Digital input 2 - Touchprobe (only double drive) 9 B_DI3 Axis B – Digital input 3 (only double drive) 10 B_DI4 Axis B – Digital input 4 (only double drive) 11 B_DI5 Axis B – Digital input/output 5 (only double drive) 12 B_DI6 Axis B – Digital input/output 6 (only double drive) 'RXEOH'ULYH Table 7-15: Electrical connection - digital inputs / outputs CN5 - 24V supply for DIO The 24V DIO supply connector supplies the digital inputs/outputs of the drives with the required energy. The connection 0V1 is internally connected to 0V2 and the connection 24V1 is internally connected to 24V2 electrically. Pin Designation Meaning 1 24V1 External digital input/output voltage 2 0V1 External digital input/output voltage 3 24V2 External digital input/output voltage 4 0V2 External digital input/output voltage Table 7-16: Electrical connection - 24V supply for DIO Attention For the digital inputs/outputs, if the 24V supply is interconnected to any additional devices via the connection CN5, the maximum current carrying capacity must be con‐ sidered: - cont. current carrying capacity of the plug-in connectors: : 3 A - max. current carrying capacity of the plug-in connectors: 4 A, 1 s The number of the devices that can be connected will depend on the application. EIO0000001349 11.2013 97 7 Technical data CN6 - InverterEnable The Inverter Enable signal supplies the gate driver with voltage. In this way the STO (Safe Torque Off) requirements according to EN 61508:2001 and EN ISO 13849-1:2006 are met. IEA1 is internally connected with IEA2 electrically, and IEB1 is internally connected with IEB2 electrically. Pin Designation Meaning 1 IEA1 Inverter Enable signal for axis A (with CN11 PIN 1 jumpered) 2 IEA2 Inverter Enable signal for axis A (with CN11 PIN 2 jumpered) 3 IEB1 Inverter Enable signal for axis B (with CN11 PIN 5 jumpered) 4 IEB2 Inverter Enable signal for axis B (with CN11 PIN 6 jumpered) Table 7-17: Electrical connection - InverterEnable CN7/CN9 - Encoder connector The Hiperface connection consists of a standard, differential, digital connection (RS485 = 2 wires), a differential, analog connection (sine- and cosine signal = 4 wires) and a mains connection to supply the encoder (+10V, GND = 2 wires). Pin Designation Meaning 1 Cos Cosine track axis A/B 2 RefCos Reference signal cosine axis A/B 3 Sin Sine track Axis A/B 4 RS485+ Positive RS485 signal axis A/B 5 RS485- Negative RS485 signal axis A/B 6 RefSin Reference signal Sine Axis A/B 7 N.C. Reserved 8 N.C. Reserved A P10V Supply voltage Encoder A/B B GND Mass A/B Table 7-18: Electrical connection - encoder connector By usage of the 5V Encoder Adapter it is also possible to connect encoder with 5 V supply voltage to the Single/Double drive. 98 EIO0000001349 11.2013 7.4 Electrical connections CN8/CN10 - Motor connector (Axis A/B) CN8 - Axis A The motor signals U, V and W supply the motor with the required energy. The tem‐ CN10 - Axis B perature signals are connected to a temperature sensor to measure the temperature of the motor. The holding brake output supplies the holding brake in the motor with the required energy. %5 %5 3( 8 9 : ˽ Motor cable 1) Motor connectors ˽ Label of cable core Color of cable core Label Meaning 1 black U Motor phase U - Axis A/B 2 black V Motor phase V - Axis A/B 3 black W Motor phase W - Axis A/B - green/yellow 5 black 1 ϑ- Temperature negative signal - Axis A/B 6 black ϑ+ Temperature positive signal - Axis A/B 7 black BR- Holding brake negative signal - Axis A/B 8 black BR+ Holding brake positive signal - Axis A/B 1) Protective conductor protective earth ground Axis A/B Order numbers: VW3E1143Rxxx, VW3E1144Rxxx, VW3E1145Rxxx Table 7-19: Electrical connection - Motor connector The insulation-stripped length of the wires of the motor connector is 15 mm (0.59 in.). The maximum length of the motor supply cable is 75 m (246.06 ft). CN11 - Inverter Enable 2-channel Pin Designation Meaning 1 IEA_p1 Inverter Enable signal for drive A 24V (with CN6 PIN1 jum‐ pered) 2 IEA_p2 Inverter Enable signal for drive A 24V (with CN6 PIN2 jum‐ pered) 3 IEA_n1 Inverter Enable signal for drive A 0V external 4 IEA_n2 Inverter Enable signal for drive A 0V external 5 IEB_p1 Inverter Enable signal for drive B 24V (with CN6 PIN3 jum‐ pered) 6 IEB_p2 Inverter Enable signal for drive B 24V (with CN6 PIN4 jum‐ pered) 7 IEB_n1 Inverter Enable signal for drive B 0V external 8 IEB_n2 Inverter Enable signal for drive B 0V external 9 0V_int Inverter Enable signal for 0V internal Table 7-20: Electrical connection - Inverter Enable 2-channel EIO0000001349 11.2013 99 7 Technical data 7.4.3 Single Drive LXM62DC13C CN7 CN1 CN8_1 CN3 CN8_2 CN2 CN11 CN6 CN4 CN5 Figure 7-3: Connection overview single drive LXM62DC13C Meaning Connection cross section [mm2]/ [AWG] Tightening torque [Nm] / [lbf in] Bus bar module -/- 2.5 / 22.13 sercos -/- -/- Connection CN1 CN2/CN3 CN4 Digital inputs/outputs 0.25 - 1.5 / 24 -16 -/- CN5 24V supply for digital inputs/outputs 0.25 - 1.5 / 24 -16 -/- CN6 InverterEnable 0.2 - 1.5 / 24 - 16 -/- CN7 Encoder connector -/- -/- CN8_1 Motor temperature / holding brake 0.2 - 1.5 / 24 -16 -/- CN8_2 Motor phases 4 - 6 / 12 - 10 -/- CN11 Inverter Enable 2channel 0.2 - 1.5 / 24 - 16 -/- 0.08 - 0.15 / 28 - 26 3.5 / 30.98 Shielded connector 100 EIO0000001349 11.2013 7.4 Electrical connections CN1 - CN7, CN11 The connections CN1 to CN7 and CN11 are identical with the corresponding connec‐ tions on the Single/Double drive. CN8_1/2 - motor connector CN8_1 - motor connector / mo‐ tor temperature and holding brake CN8_2 - motor connector / mo‐ tor phases %5 %5 The CN8_1/2 motor connector consists of both separate motor connectors CN8_1 and CN8_2. The temperature signals are connected to a temperature sensor to measure the motor temperature. The holding brake output supplies the holding brake in the motor with the required energy. The motor signals U, V and W supply the motor with the required energy. ˽ &1B 3( ˽ Motor cable 1) Motor connectors Label of cable core Color of cable core Label Meaning 8 1 black U Motor phase U 9 2 black V Motor phase V 3 black W Motor phase W - green/yellow 5 black ϑ- Temperature negative signal 6 black ϑ+ Temperature positive signal 7 black BR- Holding brake negative signal 8 black BR+ Holding brake positive signal : &1B 1) Protective conductor protective earth ground Order numbers: VW3E1143Rxxx, VW3E1144Rxxx, VW3E1145Rxxx Table 7-21: Electrical connection - Motor connector The insulation-stripped length of the wires of the motor connector is 15 mm (0.59 in.). The maximum length of the motor supply cable is 75 m (246.06 ft). EIO0000001349 11.2013 101 7 Technical data 7.5 Dimensions For a table to convert the mm dimension specifications (see 8.6.1 Length). Power Supply 89,5 89 1 22 6,5 45 6,5 2 3 Ø 6,5 (2x) Ø 11,5 (2x) 4 240 5 270 6 7 7.5.1 296 7 F E D C B A 310 Figure 7-4: Dimensions of the power supply in mm (conversion table in the appendix) 102 EIO0000001349 11.2013 7.5 Dimensions Single/Double Drive 44,5 44 296 1 22 44 Ø 6, 5 6,5 2 3 240 4 270 5 6 7.5.2 7 F E D C B A 310 Figure 7-5: Dimensions single/double drive (excluding LXM62DC13C) in mm (conversion table in the appendix) EIO0000001349 11.2013 103 7 Technical data Figure 7-6: Dimensions single drive LXM62DC13C in mm (conversion table in the appendix) 104 EIO0000001349 11.2013 8.1 Contact addresses 8 Appendix 8.1 Contact addresses Schneider Electric Automation GmbH Schneiderplatz 1 97828 Marktheidenfeld, Germany Phone: +49 (0) 9391 / 606 - 0 Fax: +49 (0) 9391 / 606 - 4000 Email: [email protected] Internet: www.schneider-electric.com Machine Solution Service Schneiderplatz 1 97828 Marktheidenfeld, Germany Phone: +49 (0) 9391 / 606 - 3265 Fax: +49 (0) 9391 / 606 - 3340 Email: [email protected] Internet: www.schneider-electric.com See the homepage for additional contact addresses: www.schneider-electric.com 8.2 Product training courses Schneider Electric offers a number of product training courses. Our training instructors will help you take advantage of the extensive possibilities of‐ fered by the system. See the homepage (www.schneider-electric.com) for further information and our cur‐ rent seminar schedule. 8.3 Disposal The components consist of different materials, which can be re-used and must be disposed of separately. The packaging cannot be returned to the manufacturer. ▶ ▶ ▶ EIO0000001349 11.2013 Dispose of the packaging in accordance with the relevant national regulations. Dispose of the packaging at the disposal sites provided for this purpose. Dispose of LXM62 components in accordance with the applicable national regu‐ lations. 105 8 Appendix 8.4 EC declaration of conformity EC DECLARATION OF CONFORMITY Dokumentnummer / Monat.Jahr: HRB7495100_01 / 10.2013 - Original Version - We: Schneider Electric Automation GmbH Schneiderplatz 1 97828 Marktheidenfeld Germany hereby declare that the products Trademark: Schneider Electric Product, Type, Function: Adjustable speed electrical power drive systems Models: LXM62 Serial number: YYZZXXXXXX (YY: Year, 22=2012, 23=2013; ZZ: Supplier Code; XXXXXX:Continuous number) with the reference Reference LXM62PD84A11xxx Description LXM62PD20A11xxx POWER SUPPLY DRIVE LXM 62P 42A POWER SUPPLY DRIVE LXM 62P 10A xxx are numbers for different variations are in conformity with the requirements of the following directives and conformity was checked in accordance with the following standards: Directive Harmonized Standard DIRECTIVE 2004/108/EC OF THE EUROPEAN EN 61800-3:2004 + A1:2012 PARLIAMENT AND OF THE COUNCIL (EMC) Adjustable speed electrical power drive systems - Part 3: of 15 December 2004 on the approximation of the EMC requirements and specific test methods (IEC 618003:2004 + A1:2011 laws of the Member States relating to electromagnetic compatibility and repealing Directive 89/336/EEC DIRECTIVE 2006/95/EC OF THE EUROPEAN EN 61800-5-1:2007 PARLIAMENT AND OF THE COUNCIL Adjustable speed electrical power drive systems - Part 5of 12 December 2006 on the harmonisation of the laws 1: Safety requirements - Electrical, thermal and energy (IEC 61800-5-1:2007) of Member States relating to electrical equipment designed for use within certain voltage limits It is important that the component is subject to correct installation, maintenance and use conforming to its intended purpose, to the applicable regulations and standards, to the supplier’s instructions, user manual and to the accepted rules of the art. First year of affixing CE Marking: 2010 Issued at: Marktheidenfeld, October 31, 2013 i.A. Susanne Dormann Machine Solution Certification Manager 106 EIO0000001349 11.2013 8.4 EC declaration of conformity EC DECLARATION OF CONFORMITY (Original) Document number / Month.Year: HRB7495200_00 / 02.2013 We: Schneider Electric Industries SA 35, rue Joseph Monier 92506 Rueil Malmaison France Hereby declare that the products Trademark: Schneider Electric Product, Type, Function: Lexium Servodrive (62) for system (62) Models: LXM62* Serial number: YYZZXXXXXX (YY: Year, 22=2012, 23=2013; ZZ: Supplier Code; XXXXXX:Continuous number) * List of references see next page are in conformity with the requirements of the following directives and conformity was checked in accordance with the following standards: Directive Harmonized Standard DIRECTIVE 2004/108/EC OF THE EUROPEAN EN 61800-3:2004 + A1:2012 PARLIAMENT AND OF THE COUNCIL Adjustable speed electrical power drive systems of 15 December 2004 on the approximation of the Part 3: EMC requirements and specific test laws of the Member States relating to electromagnetic methods (IEC 61800-3:2004 + A1:2011 compatibility and repealing Directive 89/336/EEC DIRECTIVE 2006/42/EC OF THE EUROPEAN EN ISO 13849-1/2:2008 PARLIAMENT AND OF THE COUNCIL Safety of machinery - Safety-related parts of of 17 May 2006 on machinery, and amending control systems Directive 95/16/EC (recast) EN 61800-5-2:2007 Adjustable speed electrical power drive Applying article 12, (3), a) systems - Part 5-2: Safety requirements – Functional EN 62061:2005 Safety of machinery - Functional safety of safety-related electrical, electronic and programmable electronic control systems and also the standard EN 61800-5-1:2007: Adjustable speed electrical power drive systems – Part 5-1: Safety requirements - Electrical, thermal and energy. It is important that the component is subject to correct installation, maintenance and use conforming to its intended purpose, to the applicable regulations and standards, to the supplier’s instructions, user manual and to the accepted rules of the art. Person in charge of documentation: Eric Barry, Schneider Electric Automation GmbH, Schneiderplatz 1, 97828 Marktheidenfeld, Germany First year of affixing CE Marking: 2010/2012 (details see next page) France -Rueil Malmaison, February 2013 i.A. Peter Spitzfaden Machine Solution Certification Manager EIO0000001349 11.2013 107 8 Appendix EC DECLARATION OF CONFORMITY (Original) Document number / Month.Year: HRB7495200_00 / 02.2013 Reference LXM62DC13C21xxx** LXM62DD15A21xxx* LXM62DD15B21xxx* LXM62DD15C21xxx* LXM62DD15D21xxx* LXM62DD27A21xxx* LXM62DD27B21xxx* LXM62DD27C21xxx* LXM62DD27D21xxx* LXM62DD45A21xxx* LXM62DD45C21xxx* LXM62DU60A21xxx* LXM62DU60B21xxx* LXM62DU60C21xxx* LXM62DU60D21xxx* xxx are numbers for different variations Description SINGLE DRIVE 50 130 A, HW STO SIL 3 PLE, ACCKIT SINGLE DRIVE 5 15 A, HW STO SIL 2 PLD, ACCKIT DOUBLE DRIVE 5 15 A, HW STO SIL 2 PLD, ACCKIT SINGLE DRIVE 5 15 A, HW STO SIL 3 PLE, ACCKIT DOUBLE DRIVE 5 15 A, HW STO SIL 3 PLE, ACCKIT SINGLE DRIVE 9 27 A, HW STO SIL 2 PLD, ACCKIT DOUBLE DRIVE 9 27 A, HW STO SIL 2 PLD, ACCKIT SINGLE DRIVE 9 27 A, HW STO SIL 3 PLE, ACCKIT DOUBLE DRIVE 9 27 A, HW STO SIL 3 PLE, ACCKIT SINGLE DRIVE 15 45 A, HW STO SIL 2 PLD, ACCKIT SINGLE DRIVE 15 45 A, HW STO SIL 3 PLE, ACCKIT SINGLE DRIVE 2 6 A, HW STO SIL 2 PLD, ACCKIT DOUBLE DRIVE 2 6 A, HW STO SIL 2 PLD, ACCKIT SINGLE DRIVE 2 6 A, HW STO SIL 3 PLE, ACCKIT DOUBLE DRIVE 2 6 A, HW STO SIL 3 PLE, ACCKIT *First year of affixing CE Marking: 2010 **First year of affixing CE Marking: 2012 108 EIO0000001349 11.2013 8.5 Optional accessory 8.5 Optional accessory 8.5.1 5V Encoder Adapter TM 1 3 2 4 Figure 8-1: 5V Encoder Adapter 1 RJ45 connector 2 Encoder cables 3 D-Sub 9-pin female connector 4 D-Sub 9-pin male connector at the encoder cable provided by the customer Features: • • • The 5V Encoder Adapter consists of an encoder cable (2) with a RJ45 connector (1) on one side that is connected to a LXM62 drive, as well as a D-Sub 9-pin female connector (3) on the other side. A DC/DC converter is assembled in the D-Sub 9-pin female connector (3). It con‐ verts the encoder power supply that is coming from the drive from 10 V to 5 V. The 5 V and the 10 V encoder supply voltage is available on the D-Sub 9-pin female connector (3). All the other signals, such as encoder- and RS485 signals are transferred directly from the drive to the encoder. This is why it is possible to connect 5 V encoders also, which are not directly supported by the LXM62 drive. NOTICE CURRENT TOO HIGH AT THE ENCODER CONNECTOR OF THE LXM62 DRIVE BY USING BOTH 5 V AND 10 V VOLTAGE SUPPLY • • It is only allowed to use one voltage supply for the customer encoder, either 5 V or 10 V. Only use 5 V encoders with a maximum power consumption of 250 mA. Failure to follow these instructions can result in equipment damage. For further information on the 5V Encoder Adapter see catalogue "Motion centric ma‐ chine automation with PacDrive 3". EIO0000001349 11.2013 109 8 Appendix Technical data Value Parameter Item name VW3E6027 Output voltage DC 10 V (-2% / +2%) Max. output current 125 mA Output voltage DC 5 V (-1% / +1%) Max. output current 250 mA Sin/Cos input voltage 1 Vpp / 2.5 V Offset 0.5 Vpp at 100 kHz Input resistance 120 Ω Cutoff-frequency 100 MHz (6000 min-1 x 1024) Operation Transport Long-term storage in the transport packaging Protection class housing IP20 with connected plug-in connectors Ambient temperature +5 °C...+55 °C / +41 °F...+131 °F Relative humidity 5%...85% Ambient temperature -25 °C...+70 °C / -13 °F...+158 °F Relative humidity 5%...95% Ambient temperature -25 °C...+55 °C / -13 °F...+131 °F Relative humidity 10%...95% Table 8-1: Technical data of the 5V Encoder Adapter 110 EIO0000001349 11.2013 8.5 Optional accessory Electrical connections RJ45 connector - 5V Encoder Adapter input The RJ45 connector is connected to the connection CN7/CN9 of the Single/Double drive. Pin assignment of the RJ45-connector is identical with the pin assignment for the connection CN7/CN9 of the Single/Double drive. D-Sub 9-pin female connector - 5V Encoder Adapter output The D-Sub 9-pin female connector is connected to the D-Sub 9-pin male connector of the encoder cable pre-assembled by the customer. Pin 5 9 6 1 Designation Meaning Range 1 SIN Positive sine signal 1 Vpp ±0.1 V 2 Ref_Sin Negative sine signal Offset 2.5 V ±0.3 V 3 COS Positive cosine signal 1 Vpp ±0.1 V 4 Ref_Cos Negative cosine signal Offset 2.5 V ±0.3 V 5 RS485+ Positive RS485 signal - 6 P5V 5V Encoder supply voltage 5 V ±1% / Iout_max= 250 mA 7 P10V 10V Encoder supply voltage 10 V ±5% / Iout_max=125 mA 8 RS485- Negative RS485 signal - 9 GND Encoder ground 0 V Table 8-2: Electrical connection D-Sub 9-pin female connector D-Sub 9-pin male connector - encoder cable pre-assembled by the customer 1 5 6 9 View mating side 5 1 9 6 View soldering side Pin Designation Meaning Range 1 SIN Positive sine signal 1 Vpp ±0.1 V 2 Ref_Sin Negative sine signal Offset 2.5 V ±0.3 V 3 COS Positive cosine signal 1 Vpp ±0.1 V 4 Ref_Cos Negative cosine signal Offset 2.5 V ±0.3 V 5 N.C. Reserved - 6 P5V 5V Encoder supply voltage 5 V ±1% / Iout_max= 250 mA 7 P10V 10V Encoder supply voltage 10 V ±5% / Iout_max=125 mA 8 N.C. Reserved - 9 GND Encoder ground 0 V Table 8-3: Electrical connection - D-Sub 9-pin male connector Dimensions 500 Figure 8-2: Dimensions 5V Encoder Adapter in mm (conversion table in the appendix) EIO0000001349 11.2013 111 8 Appendix Wiring Encoder cable pre-assembled by customer. 18 0.71 7 0.28 mm in. 1 2 Figure 8-3: Connection of D-Sub 9-pin male connectors at the encoder cable provided by the customer 1 D-Sub 9-pin male connector at the encoder cable provided by the customer 2 Encoder connector provided by the customer 1 2 6 9 2 1 4 3 0,5 mm² 0,5 mm² +5 V GND REFSIN SIN REFCOS COS 3 Figure 8-4: Cable configuration of encoder cable provided by the customer 1 Encoder connector provided by the customer 2 D-Sub 9-pin male connector at the encoder cable provided by the customer 3 Metal housing Connection cross section [mm2] / [AWG] Current consumption [A] Maximum encoder cable length [m] / [ft] 0.5 / 20 0.05 58 / 190.3 0.5 / 20 0.07 41 / 134.5 0.5 / 20 0.10 29 / 95.1 0.5 / 20 0.12 24 / 78.7 0.5 / 20 0.18 16 / 52.5 0.5 / 20 0.24 12 / 39.4 Table 8-4: Recommended maximum encoder cable length 112 EIO0000001349 11.2013 8.6 Units and conversion tables 8.6 Units and conversion tables 8.6.1 Length in ft yd m cm mm in - / 12 / 36 * 0.0254 * 2.54 * 25.4 ft * 12 - /3 * 0.30479 * 30.479 * 304.79 yd * 36 *3 - * 0.9144 * 91.44 * 914.4 m / 0.0254 / 0.30479 / 0.9144 - *100 * 1000 cm / 2.54 / 30.479 / 91.44 / 100 - * 10 mm / 25.4 / 304.79 / 914.4 / 1000 / 10 - 8.6.2 Mass lb oz slug 0.22 kg g lb - * 16 * 0.03108095 * 0.4535924 * 453.5924 oz / 16 - * 1.942559*10 * 0.02834952 * 28.34952 slug / 0.03108095 / 1.942559*10-3 - * 14.5939 * 14593.9 0.22 kg / 0.45359237 / 0.02834952 / 14.5939 - * 1000 g / 453.59237 / 28.34952 / 14593.9 / 1000 - lb oz p dyne N lb - * 16 * 453.55358 * 444822.2 * 4.448222 oz / 16 - * 28.349524 * 27801 * 0.27801 p / 453.55358 / 28.349524 - * 980.7 * 9.807*10-3 dyne / 444822.2 / 27801 / 980.7 - / 100*103 N / 4.448222 / 0.27801 / 9.807*10-3 * 100*103 - 8.6.3 8.6.4 -3 Force Power HP W HP - * 746 W / 746 - 8.6.5 Rotation min-1(rpm) rad/s deg./s min (rpm) - * π / 30 *6 rad/s * 30 / π - * 57.295 deg./s /6 / 57.295 - -1 EIO0000001349 11.2013 113 8 Appendix 8.6.6 Torque lb•in lb•ft oz•in Nm kp•m kp•cm dyne•cm lb•in - / 12 * 16 * 0.112985 * 0.011521 * 1.1521 * 1.129*106 lb•ft * 12 - * 192 * 1.355822 oz•in / 16 / 192 - * 7.0616*10 Nm / 0.112985 / 1.355822 / 7.0616*10-3 - * 0.101972 * 10.1972 * 10*106 kp•m / 0.011521 / 0.138255 / 720.07*10 / 0.101972 - * 100 * 98.066*106 kp•cm / 1.1521 / 13.8255 / 72.007*10-3 / 10.1972 / 100 dyne•cm / 1.129*10 / 70615.5 / 10*10 / 98.066*10 8.6.7 6 / 13.558*10 6 -6 * 0.138255 -3 6 * 13.8255 * 720.07*10 -6 * 13.558*106 * 72.007*10 -3 6 * 70615.5 * 0.9806*106 / 0.9806*10 - 6 Moment of inertia lb•in2 lb•ft2 kg•m2 kg•cm2 kg•cm2•s2 oz•in2 lb•in2 - / 144 / 3417.16 / 0.341716 / 335.109 * 16 lb•ft * 144 - /3 *0.30479 *30.479 *304.79 * 3417.16 / 0.04214 - *0.9144 *91.44 *914.4 2 kg•m2 kg•cm * 0.341716 / 421.4 /0.9144 - *100 *1000 kg•cm2•s2 * 335.109 / 0.429711 /91.44 /100 - *10 oz•in / 16 / 2304 / 54674 / 5.46 / 5361.74 - 2 2 8.6.8 Temperature °F max K °F - (°F - 32) * 5/9 (°F - 32) * 5/9 + 273.15 max °C * 9/5 + 32 - °C + 273.15 K (K - 273.15) * 9/5 + 32 K - 273.15 - 8.6.9 Conductor cross-section AWG 1 2 3 4 5 6 7 8 9 10 11 12 13 mm 42.4 33.6 26.7 21.2 16.8 13.3 10.5 8.4 6.6 5.3 4.2 3.3 2.6 AWG 14 15 16 17 18 19 20 21 22 23 24 25 26 mm 2.1 1.7 1.3 1.0 0.82 0.65 0.52 0.41 0.33 0.26 0.20 0.16 0.13 2 2 114 EIO0000001349 11.2013 Index Index Misuse 60 mobile systems 9 B P Bending cycles 32 C Certifications 84 Climatic 30 Condensate 31 Contact addresses 105 Cooling units 31 portable systems 9 Q Qualification of Personnel 10 Qualified person 10 R Residual risks 10 D Degree of protection 30 domestic appliances 9 E Emergency stop 43 F Fault currents 37 floating systems 9 flying systems 9 H Hazard and risk analysis 39, 60 hazardous, explosive atmospheres 9 Hazards 10 Homepage 105 Hot spot 66 S Safe stop 40 Seminars 105 Service addresses 105 Standards 62 Stop category 0 40, 43 Stop category 1 40, 43 Symbols 8 T Temperature limit 31 Training 10 Training courses 105 U underground 9 W I Wiring 32 Installation 46 InverterEnable 43 L life support systems 9 M Machine grounding 32 Mechanical 30 Minimum bending radius 32 Minimum cross sections 32 EIO0000001349 11.2013 115
