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Product Information PLUS+1™ Inverter MI03-X1-80/80 AC Motor Controller The PLUS+1™ Inverter family is designed to control AC-motors in all types of electric vehicles. Adaptable motor control, using a Flux Vector Control algorithm, offers best performance for drive systems. PLUS+1™Inverter MI03-X1-80/80-P Features • Advanced motor control performance - Flux Vector Control for best drive performance in all speed modes and minimal power losses in the drive system - Easy Motor Characterization for any AC motor using the PLUS+1™ Service tool • Mobile Machine Management The PLUS+1™ MI03 Inverter is both a motor inverter and a vehicle controller in one unit. With configurable I/O functionality and analog, digital, and CAN communication ports, the inverter is able to interface with a wide range of external devices. • Vehicle Application Development Users develop MI03-X1-80/80 applications with PLUS+1™ GUIDE. This user-friendly, Microsoft Windows based development environment features a field proven graphical programming tool, application downloader, and service tool. Software application blocks for typical applications are available in the Sauer-Danfoss software library and can simply be adapted and expanded for individual vehicle applications. • Schwarzmüller-Inverter Sauer-Danfoss GmbH & Co. OHG Sauerwiesen 6 D-67661 Kaiserslautern Phone: +49 6301 7123-10 Telefax:+49 6301 7123-99 Mail: [email protected] Web: www.schwarzmueller-inverter.com • • Local Address: • Designed for quality and reliability - Superior thermal performance by using Integrated Power Modules - Single AMPSEAL connector for high machine reliability - Sealed to IP 67 with breathable membrane - Enhanced EMC Performance - Operating ambient temperature range -40°C to +50°C - Redundant watchdog timers - Protected I/O and Wire Off detection - Powerful computing capability with DSP (Digital Signal Processor) Integrated vehicle control functionality - All functions are user-programmable with PLUS+1™ GUIDE (Graphical User Integrated Development Environment) - Easy to handle and flexible control configuration for managing sensors and actuators - Database of predefined Function Blocks for typical functions and applications (traction application, pump application, battery state of charge algorithm, hour meter, vehicle safety and fault management…) Comprehensive interface concept - CAN 2.0 B port, use for different protocols (CAN, J1939, CANOpen, …) - Some I/Os - Individually configurable I/O functionality for improved flexibility in adapting to different applications - “Safety” output with redundant transistors for advanced safety requirements. - I/O supply voltage independent from battery Compact design with different cooling alternatives for flexible packaging (conduction cooling, air cooling) Easy access to service, status and diagnostic information - PC Service Tool for field service (Parameter up/down-load, Oscilloscope, Data logging, …) Status and fault monitoring with two LED indicators 70100009 V1.1 June 2011 PLUS+1™ Inverter MI03-X1-80/80 Dimensions in millimeters [inches] Technical Data Power Section Type: MI03-X1- 80/80 Nominal voltage Input voltage range Nominal current Maximum current S2 - 2 min Boost current (10 sec) Output voltage W Dimensions H D Power connectors Weight 80 Vdc 40…105 Vdc 40 Arms 80 Arms 90 Arms 3 x 0…53 V 140 mm [5.51 in] 200 mm [7.87 in] 90 mm [3.54 in] (plate version), 110 mm [4.33 in] (finned version) M6 2.4 kg [5.51 lb] (plate version) 2.5 kg [5.95 lb] ( finned version) Interface Number in default configuration Digital input Analog input unipolar 0…10V Analog input bipolar ± 10V 1) Digital output 2A Digital output for safety relevant components 2A Current controlled output for safety relevant components 2) 0…2A Motor temperature sensor Incremental encoder Encoder power supply 13V Sensor power supply 10V CAN interface Maximum number 8 1 2 1 10 0 1 1 Caution: 1 1 1 1 1 2 PLUS+1™ devices are not field serviceable. Opening the device housing will void the warranty. 1) For each output optional On/Off or PWM 2) Optional On/Off, PWM or current controlled Others Product Part Number MI03-X1-80/80-P MI03-X1-80/80-FH MI03-X1-80/80-FV Plate-Type Heat Sink Finned-Type Heat Sink (Horizontal) Finned-Type Heat Sink (Vertical) 30000074 30000075 30000076 Related Products Part Number 35 pin AMPSEAL Mating Connector Bag Assembly CG150 CAN/USB Gateway 10107896 10104136 Switching frequency Efficiency Output frequency Ambient temperature range Maximum heat-sink temperature @ full current Operation signal Signal line connectors IP protection EMC / ESD Safety Vibration / Shock UL adjustable 4, 8, 12, 16 kHz min 98% at nominal output and 4 kHz switching frequency 0…300 Hz -40°C … 50°C [-40°F…122°F] 85°C [185°F] 2 built-in LEDs (red and green) AMPSEAL 35 pins IP67 with membrane 100V/m / 15kV EN 1175 5g / 50g UL583 Listing pending Comprehensive technical information: Schwarzmüller-Inverter PLUS+1™ Family Technical Information Schwarzmüller-Inverter products literature on line at: www.schwarzmueller-inverter.com 70100009 V1.1 June 2011 © Copyright 2011, Sauer-Danfoss. All rights reserved. Contents subject to change.