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1 Input Filter Design of a Mains Connected Matrix Converter S. F. Pinto, Member, IEEE, and J. F. Silva, Senior Member, IEEE Abstract—The aim of this paper is to design a single stage LC input filter for a three phase matrix converter, guaranteeing low current harmonic contents as well as low power losses. Based on a single phase equivalent model, the criteria to design the filter are established and the best location for the filter damping resistor is discussed. To validate the filter design, experimental results are obtained using a direct controlled matrix converter. These results show that the input currents present low harmonic content as well as reduced total harmonic distortion. Index Terms—Input filter, matrix converters, power quality. I. INTRODUCTION ver the last decades, the generalized use of power electronic converters, specially diode rectifiers and naturally commutated power converters, in household appliances, traction systems and in other industry applications has represented an important source of low order harmonics, resulting in disturbances in the power quality. Even though some of these problems may be reduced, usually by means of large input filters, the use of high frequency switching power converters such as matrix converters, nearly allows the elimination of these low order harmonics. As a consequence, the input filters may be strongly reduced. The three phase direct (without DC link) AC-AC power converters, also known as matrix converters, result from the association of nine bidirectional switches, that allow the connection of each one of the three input phases to any of the three output phases (topological constraints must be verified). Usually, these bidirectional switches are obtained as the association of two semiconductors with turn-off capability, (IGBTs), and a pair of diodes (Fig 1). The high frequency control of matrix converters was introduced in 1980 [1] and, since then, other control techniques have been presented [2,3]. O II. INPUT FILTER EQUIVALENT MODEL Generally, control methods assume that matrix converters are fed by ideal voltage sources (the mains) and feed ideal current sources. Assuming that the mains have mainly an This work was supported by CAUTL – Centro de Automática da Universidade Técnica de Lisboa. S. F. Pinto is with the Department of Electrical Engineering, Instituto Superior Técnico, Av. Rovisco Pais, 1049-001 Lisboa, PORTUGAL (e-mail: [email protected]). J. F. Silva is with the Department of Electrical Engineering, Instituto Superior Técnico, Av. Rovisco Pais, 1049-001 Lisboa, PORTUGAL (e-mail: [email protected]) inductive behaviour, in order to fulfil the demand of an ideal voltage source, it will be necessary to connect capacitors as close as possible to the converter input, in order to allow the decoupling between the line inductances and the converter switching circuits. The introduction of these capacitors, together with the mains inductors, results in a second order filter [4]. To guarantee that the resultant filter has the adequate cut-off frequency, in order to filter the matrix converter impulsive currents, it is introduced an additional inductor connected in series with the mains inductor. To damp the oscillations that result from the matrix converter hard switching, it is necessary to include a resistor in the filter. This resistor may be connected in series or in parallel with the filter inductor or in parallel with the capacitor. The choice of the most adequate location for the input filter resistance, as well as the determination of all the input filter components is based on a single phase equivalent model and should consider the following criteria: a) cut-off frequency; b) minimization of the input power factor displacement; c) minimization of the displacement factor between the mains voltages and the voltages applied to the matrix converter; d) minimization of the ripple in the line currents and/or the capacitors voltages; e) minimization of the power losses in the damping resistor. Fig. 1. Three-phase matrix converter. The filter may be represented as a single phase equivalent model (Fig. 2), in which vi represents the mains voltage and imatrix is the impulsive current injected by the matrix converter. Both the input ii current and the capacitor vcf voltage will depend on them. Assuming that the mains voltage vi may be considered as a perfect sinusoid with a 50Hz frequency, the 2 filter will have a steady-state response that may be easily calculated. However, the same line of thought is not valid for the high frequency commutated imatrix current that depends on the load currents. For this reason, it is useful to study the filter response to a step applied at imatrix. ii il r l ωn = 1 lC r r + rr + 1 rcf r l r rl imatrix icf rcf C vcf vi Fig. 2. Equivalent single phase input filter. According to Fig.2, it is possible to express the input ii(s) current only as a function of the input voltage vi(s) and the matrix converter input current imatrix(s). 1 r r 1 1 l r + 1 +s + r C + C + lC rl rcf rcf rl lC rl rcf rl 1 l l 1 rr r s2 + s + + C rr + + r + 1 lC rcf rl rl lC rcf s2 ii ( s ) = Q= v ( s) + i 1 1 rr + 1 + rl C lC rl + imatrix ( s ) 1 r 1 l l 2 r + rr + 1 s +s + + C rr + lC rcf lC rcf rl rl s Also, it is possible to express the capacitor vcf(s) voltage only as a function of the input voltage vi(s) and the matrix converter input current imatrix(s). 1 1 rr + 1 + rl C lC rl vcf ( s ) = vi ( s ) − r 1 l l 1 r 2 r r s +s + + C rr + + + 1 lC rcf lC rl rcf rl (2) 1 rr s + C lC − imatrix ( s ) 1 r 1 l l 2 r + rr + 1 s +s + + C rr + lC rcf lC rl rcf rl s r r 2 r + r + 1 rcf r l (5) r r + rr + 1 rcf rl 1 l l + + C rr lC rcf rl 1 lC (6) In order to guarantee: a) the minimization of the resonance introduced at the cut-off frequency (6); b) the reduction of the high frequency harmonics, it is desirable that the cut-off frequency is in a frequency range at least one decade above the mains frequency ωi and one decade below the commutation frequency ωs (Fig. 3). (7) ωi << ω c << ω s If the switching frequency is nearly 10kHz, the cut-off frequency should not be higher than 2kHz and lower than 500Hz. (8) 2 × 500π < ωc < 2 × 103 π 101 ξ=0,1 ξ=0,3 ξ=0,5 100 ξ=0,707 ξ=1 The denominators of (1) and (2) are in the canonical form of a second order system (3), where ωn represents the natural frequency (or cut-off frequency) and ξ represents the damping factor. (3) d ( s ) = s 2 + 2ξω n s + ωn 2 The quality factor Q may be calculated as a function of the ξ damping factor (4): -20 1 2ξ l l + + C rr rcf rl However, in order to reduce the power losses only one of the three possible locations for the filter resistance will be chosen: a) series connection with inductor; b) parallel connection with inductor; c) parallel connection with capacitor. Even though most authors consider the resistance connected in parallel with the inductor, this paper will analyze the three possibilities [5]. In any of the cases, the cut-off frequency will be given by: 101 Q= ξ= ωc = ωn = (1) 1 lC a) 102 0,1 ωc ωc 10 ωc 0 ξ=0,1 ξ=0,3 -40 ξ=0,707 ξ=0,5 -60 (4) From (1,2) and (3,4), the ωn natural frequency, the ξ damping factor and the Q quality factor are given by: ξ=1 -80 -100 -120 -140 -160 b) -180 0,1 ωc ωc 10 ωc Fig. 3. Bode diagrams for a second order system, with varying damping factors ξ.: a) Amplitude diagram; b) Phase diagram. 3 III. RESISTANCE VALUE CALCULATION A. Series connection with inductor If the resistance is connected in series with the inductor, according to Fig.2, the following simplifications should be done: (9) rr ≠ 0 1 rl = 0 1 rcf = 0 Substituting (9) in (1) and (2), the frequency response of the input current and capacitor voltage to the matrix converter current imatrix(s) is: 1 lC i (s) ii ( s ) = r 1 matrix vi ( s ) = 0 s2 + s r + l lC 1 1 s + C rr lC i ( s) vcf ( s ) = −rr r 1 matrix vi ( s ) = 0 s2 + s r + l lC ωn 2 s 2 + 2ξω n s + ω n 2 (12) l C (13) ξ=0,1 1.6 1.6 1.4 1.4 α=2 α=4 1.2 1.2 1 1 α=1 α=2 0.8 α=100 α=100 0.6 0.6 0.4 0.4 0.2 0.2 0 0 1 2 3 4 5 t [s] 6 7 8 9 10 0 a) 0 1 2 3 4 5 t [s] 6 7 8 9 10 b) ξ=0,2 1.6 ξ=0,3 1.4 From (18), if the inductor values are in the order of mH, ξ=0,5 1.2 1 0.8 ξ=0,707 0.6 ξ=1 0.4 0.2 0 0 2 1.8 α=1 Fig. 5. Step response of a second order system, considering ωn=1 and a variable damping factor ξ. 2 1.8 (18) α=4 1 1 Q= = 2ξ rr C l 2 0.8 According to (5), the ωn natural frequency, the ξ damping factor and the Q quality factor are given by: r ξ= r 2 2 l the capacitor voltage transfer function will not produce significant differences when compared to a second order system without zeros (Fig. 4, 5). 1.8 ω s n + ωn 2 αξ c( s ) = d ( s) s 2 + 2ξω n s + ω n 2 ⇒ α= From (18), if the inductor value are in the order of mH, then Also, the capacitor voltage is in the canonical form: 1 ωn = lC ωn 1 = α ξ C rr α>100. For that reason, assuming that ξ = 2 2 , the zero in (11) b( s ) If α=1, the zero (17) is equal to the real part of poles (14). As a consequence, for high values of α, it is expected that the zero does not have a significant influence on the step response (Fig. 5). However, near α=1, the zero will produce a high increase in the step response overshoot. Comparing (1) and (12) and using (13), it is possible to establish: (10) The input current (10) is in the canonical form (11): a(s ) = one represented in Fig.4. However, depending on the zero location, the same line of thought may not be valid for the capacitor step response. The zero of transfer function (12) will be located at: (17) s z = −αξω n 1 2 3 4 5 6 7 8 9 10 t [s] Fig. 4. Step response of a second order system, considering ωn=1 and a variable damping factor ξ. The poles of transfer functions (11) and (12) are located at: then α>100. For that reason, assuming that ξ = 2 2 , the zero of the capacitor voltage transfer function will not produce significant differences when compared to a second order system without zeros (Fig. 4, 5). As far as damping is concerned, the series connected resistor is a good solution. However, if power losses are considered (19), it may not be an adequate approach, especially for high input currents. (19) pr r (t ) = rr ii 2 (t ) The typical step response of a second order system, without zeros, is represented in Fig. 3. In order to guarantee, simultaneously, fast response times and high damping with low Also, this solution may not be acceptable because it may reduce considerably the voltage available at the capacitors voltages (20), thus reducing the matrix converter maximum transfer ratio. (20) vcf ( s ) = vi ( s ) − (s l + rr )ii ( s ) overshoot, it is usual to consider ξ = 2 2 = 0.707 . Assuming that C/l is in the range defined by (15), the resistance value that guarantees ξ=0.707 will be in the range defined by (16). (15) 10 −3 < C l < 10 −2 B. Parallel connection with inductor If the resistance is connected in series with the inductor, according to Fig.2, the following simplifications should be done: (21) rr = 0 1 rl ≠ 0 1 rcf = 0 (16) Substituting (21) in (1) and (2), the frequency response of the input current and capacitor voltage to the matrix converter s p1, 2 = −ξω n ± ωn ξ 2 − 1 14,1Ω < rr < 44,7Ω (14) The input current ii(t) step response will be similar to the 4 current imatrix(s) is: 1 1 s + rl C lC ii ( s ) = i ( s) 1 1 matrix 2 vi ( s ) = 0 s s + + C rl lC 1 s C i (s) vcf ( s ) = − 1 1 matrix vi ( s ) = 0 s2 + s + C rl lC p r l (t ) = v r2 (t ) rl For low values of vr l (t ) voltage applied to the inductor, the (22) According to (5), the ωn natural frequency, the ξ damping factor and the Q quality factor are given by: 1 lC ωn = 1 2rl ξ= l C Q = rl C l (23) According to (22), the input current has a zero. Comparing (22) with (12), the value of α may be determined. 1 ωn αξ = r C l 2ξω = 1 n C rl ⇒ α= 1 (24) 2ξ 2 According to (14), (17) and Fig. 5, in order to avoid high overshoot, the value of α should be as high as possible to guarantee that the ii(s) zero is not coincident or near the real part of the poles. According to (24), high values of α are obtained only for low values of ξ. However, in order to guarantee the adequate damping of the oscillations that result from the step response, the damping factor should not be two low. Considering two reference values for the damping factor and (15), table I is obtained. TABLE I CALCULATION OF FILTER RL RESISTANCE, FOR TWO VALUES OF DAMPING FACTOR ξ. ξ α 0.5 0.707 2 1 rl (Ω) {10 … 31.6} {7.07 … 22.36} 1 ξ=0,5 0,5 ξ=0,707 0 -0,5 0 1 2 3 4 5 6 7 8 9 (25) l 10 t [s] Fig. 6. Step response of a second order system with a zero at the origin, considering ωn=1 and a damping factor ξ.=0.5 and ξ.=0.707. The capacitor voltage has a zero at the origin. Its step response will be similar to the one represented in Fig. 6. To guarantee that the amplitude of the voltage applied to the capacitor is nearly equal to the amplitude of the mains voltage, it is assumed that the voltage drop at the inductance terminals should not exceed 10% of the input voltage. According to Fig.2, the power losses depend directly on the square value of the voltage applied to the filter inductance. power losses, using this approach, are not expected to be high. However, result (25) should be compared with the other two approaches. C. Parallel connection with capacitor If the resistance is connected in parallel with the capacitor, according to Fig.2, the following simplifications should be done: (26) rr = 0 1 rl = 0 1 rcf ≠ 0 Substituting (26) in (1) and (2), the frequency response of the input current and capacitor voltage to the matrix converter current imatrix(s) is: 1 lC i (s ) ii ( s ) = 1 1 matrix vi ( s ) = 0 s2 + s + C rcf lC 1 s C i ( s) vcf ( s ) = − 2 1 1 matrix vi ( s ) = 0 s +s + C rcf lC (27) According to (5), the ωn natural frequency, the ξ damping factor and the Q quality factor are given by: ωn = 1 lC ξ= 1 2 rcf l C Q = rcf C l (28) The input current has the typical response of a second order system without zeros. The capacitor voltage transfer function has one zero at the origin. According to figures 4 and 6, it should be chosen ξ.=0.707 in order to minimize the overshoot. As a result (28), (15), the filter resistance should be in the range defined by: (29) 7.1Ω < rc f < 22.4Ω However, even though this solution guarantees an adequate damping, it does not present good results when power losses are considered (30), as they depend on the square value of the input voltage. Besides, to decrease the power losses, the filter resistance would have to increase. According to (29), this would reduce the damping of the filter step response. (30) p r cf (t ) = vcf2 (t ) rcf D. Choice of the resistor location All the three approaches for the input filter resistance location considered in the previous sections guaranteed a good damping of the oscillations produced by the matrix converter commutations. However, the power losses are substantially different for each one of the three approaches. The best solution should be chosen comparing the power losses, which are responsible for the converter efficiency reduction, to the total matrix converter power. Assuming that the input current is nearly equal to its fundamental harmonic, the power delivered by the mains may be calculated according to (31). (31) P = Vi I i cos φi 5 The losses associated to the solutions presented in sections A and C are compared in (32), and simplified using the Ii current obtained as a function of the converter power (31), and considering that the capacitor voltage is nearly equal to the mains voltage. Pr cf = Pr r Vcf2 rcf Pr cf ⇒ rr I i2 Pr r = Vi4 cos 2 φi rr rcf P 2 (32) From (32) it is possible to conclude that, in general, the resistance in parallel with the capacitor will result in higher power losses, especially for high input voltages and low matrix converter power. A similar analysis is done in order to compare the losses associated to the solutions presented in sections B and C (resistance connected in parallel with the inductance or capacitor). The inductance voltage is expressed as a function of the input voltage and, in general, is much lower than the mains voltage. Assuming that k<0.1 and that the rl and the rcf vcf ( s ) vi ( s ) sl ii ( s ) < 0,1 ⇒ vi ( s ) 2 Pr c ⇔ 2 Pr l k Vi rl = rl 2 (33) k rcf (36) ω l Ii Vi < 0,1 ⇔ l < 0,1Vi ω Ii (37) The displacement factor introduced by the inductance in the capacitor voltage is given by (38). For a fixed voltage drop at the inductor terminals ( ω l I i ), expressed as a fraction of the input voltage, it is possible to calculate the displacement factor between the mains voltage and the capacitor voltage. cos(φi ) ω l I i Vi 1 + sen (φi ) ω l I i Vi φc = arctg 6 (38) Vl = 0,1 Vi 5 4 φc (degrees) Pr l ≈ Vi2 rcf s l rl ii ( s ) i ( s) ≈1− s l i s l + rl vi ( s ) vi ( s ) Considering that the maximum voltage drop at the inductance terminals does not exceed 10% of the input voltage, the filter inductance may be calculated according to (37). It is assumed that the input voltage is given by vi ( jω ) = Vi e j 0 and the input current is given by ii ( jω ) = I i e jφi : resistances have similar values it is possible to conclude that the power losses associated to the approach in which the resistance is connected in parallel with the capacitor are still higher. Pr cf =1− 3 Vl = 0,05 Vi 2 The losses associated to the solutions presented in sections A and B are compared in (34), and simplified using the Ii current obtained as a function of the converter power (31), and considering that the capacitor voltage is nearly equal to the mains voltage. Pr l Pr r = Vl2 rl rr I i2 ⇔ Pr l Pr r = (k P )2 1 4 rr rl I i cos 2 φi (34) Once again, assuming that k<0.1, it is possible to conclude that only for very low input Ii currents or near zero input power factors it may be better to choose the resistance in series with the inductance. Most researchers [6] choose the resistance connected in parallel with the inductance because this is the topology that, in the majority of applications, allows the minimization of the power losses. IV. INDUCTION VALUE CALCULATION Even though the lC product has already been calculated in (8), it is necessary to consider additional criteria in order to calculate the inductor value separately. The inductor should be adequately calculated otherwise it may introduce a high displacement factor and/or voltage drop between the input voltages and the capacitor voltages. Based on Fig. 2 and (2), the capacitor voltage is given by: vcf ( s ) = vi ( s ) − sl ii ( s ) s l rl + 1 (35) As the resistance rl has high values (table 1), in order to minimize the inductor voltage drop, at the mains frequency f=50Hz the inductance impedance should be significantly lower than the resistance. 1 0 -90 0 90 φi (degrees) Fig. 7. Displacement factor between the mains voltage and the capacitor voltage, for a varying lagging/leading input power factor (–90º to 90º), imposing a fixed voltage drop at the inductor terminals ( ω l I i ), expressed as a fraction of the input voltage. Based on Fig. 7, if the maximum value of the inductance voltage drop represents 10% of the input voltage, the displacement factor between the mains voltage and the capacitor voltage, should not exceed 6º. V. CAPACITOR VALUE CALCULATION To calculate the capacitor value, it should be taken in account the fact that, according to the previous chapter, the inductance was calculated to minimize the voltage drop and displacement factor at the inductor terminals. For that reason, it is possible to assume that the capacitor voltage is nearly equal to the mains voltage. In these conditions, the displacement factor between the fundamental harmonic of the matrix converter current i1matrix ( s) and the mains current ii (s ) is the capacitor current (39). This displacement factor can be minimized choosing an adequate value for the filter capacitor. (39) ii ( s ) = s C vc ( s ) + i1matrix ( s ) Based on (39) and assuming that the capacitor voltage is given by vc ( jω ) = Vc e j 0 and the fundamental harmonic of the input current is given by i1matrix ( jω ) = I1matrix e jφ1matrix , it is possible to calculate the displacement factor between the two 6 currents: φi − φ1matrix ω C Vcf = arctg + sen(φ1matrix ) cos(φ1matrix ) − φ1matrix (40) I 1matrix The displacement factor between the first harmonics of the input ii(jω) current and the matrix converter i1matrix ( s) current is represented in Fig.8 for different values of γ = ω C Vcf I1matrix . 80 60 γ=0,5 φi (degrees) 40 20 γ=0,8 γ=0 0 γ=0,1 -20 -40 -60 -80 -90 0 90 be higher than 2kHz. In the laboratory prototype it was used a filter with values: l=6mH, C=6µF (delta connected capacitors), r=20Ω. As expected, the results of Fig. 9 show that the input current presents a low harmonic content. VII. CONCLUSIONS In this work, the design of a single stage LC input filter for a three phase matrix converter was presented, based on criteria such as minimization of power losses, minimization of displacement factors between voltage or currents and maximization of the voltage transfer ratio. The design was done using a single phase equivalent model and the best location for the filter damping resistor was discussed. The experimental results showed that the input current presented a low harmonic content. φ1matrix (degrees) Fig. 8. Displacement factor between the first harmonics of the input ii(jω) current and the matrix converter i1matrix ( s ) current, for different values of VIII. REFERENCES [1] γ = ω C Vcf I1matrix . According to (40) it is necessary to guarantee that when [2] φ1matrix = 0 the displacement factor introduced by the capacitor ϕcond (41) is minimum. The maximum capacitor value is obtained based on the maximum acceptable displacement factor between the two currents. (41) ϕ cond = arctg (ω C Vcf I1matrix ) Cmax = I1matrix ω Vcf tg (φmax ) [3] [4] (42) It is important to note that the capacitor value (42), obtained with the equivalent single phase model, is adequate if the matrix converter filter capacitors are star connected. However, if the capacitors are delta connected, the result (42) should be divided by 3: C ∆ max = C max 3 . Fig. 9. Input current waveform and FFT. VI. EXPERIMENTAL RESULTS In order to validate the input filter design, some results were obtained for a direct controlled three phase matrix converter. Even though this control approach does not guarantee fixed switching frequency, it is assumed that it will [5] [6] A. Alesina; M., Venturini; "Solid state power conversion: a Fourier analysis approach to generalized transformer synthesis"; IEEE Transactions on Circuits and Systems, vol. CAS-28, no 4, pp. 319-330, April 1981. L. Huber; D. Borojevic; N. Burany; "Analysis, design and implementation of the space-vector modulator for forced-commutated cycloconverters’; IEE Proceedings-B Electric Power Applications, vol.139, no 2, pp. 103-113, March 1992. S. Pinto; F. Silva, "Direct control methods for matrix converters with input power factor regulation" in Proc. 2004 IEEE Power Electronics Specialists Conf., pp. 2366-2372. P. Nielsen, "The matrix converter for an indusction motor drive" Ph.D. dissertation, Danish Academy of Technical Sciences., Univ. Aalborg, 1996. S. F. Pinto, "Conversores matriciais trifásicos: generalização do commando vectorial directo," Ph.D. dissertation, Dept. Electrotchnical. Eng., Univ. Técnica de Lisboa, IST, 2003. C. Neft; C. Schauder; "Theory and design of a 30-hp matrix converter"; IEEE Transactions on Industry Applications, vol. 28, no 3, pp. 546-551, May/June 1992. IX. BIOGRAPHIES S.F.Pinto (M’2002) was born in Coimbra, Portugal, in 1969. She graduated from the Instituto Superior Técnico, Lisboa in 1992, received the Msc in 1995 and Phd in 2003 from the same University. Currently she is an Assistant Professor of Power Electronics of the Energy group at the Department of EEC, IST, teaching Power Electronics and Control of Power Converters. She is also a researcher at Centro de Automática of UTL. Her main research interests are in the areas of modeling, control and simulation of power converters, with special emphasis on matrix converters. J. Fernando Silva (M’90) born in 1956, Monção Portugal, received the Dipl. Ing. in Electrical Engineering (1980), the Doctor Degree in Electrical and Computer Engineering (EEC) in 1990 and the Habil. Degree in Electrical and Computer Engineering in 2002, from Instituto Superior Técnico (IST), Universidade Técnica de Lisboa (UTL), Lisbon, Portugal. Currently he is an Associate Professor of Power Electronics, of the Energy group at the Department of EEC, IST, teaching Power Electronics and Control of Power Converters. As a researcher at Centro de Automatica of UTL, his main research interests include modelling, simulation, topologies and advanced control in Power Electronics. 7