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1000W Power Supply with Single Output RSP-1000 series Dimension * W * H L 295 * 127 * 41 (1U) * 1.61 (1U) 11.6 * 5 mm inch Bauar t gepruft Sicherheit egel ma ge od o s be wac g www. tuv.com ID 2000000000 ■ Features Universal AC input / Full range Built-in active PFC function High efficiency up to 90% Forced air cooling by built-in DC fan Output voltage programmable Active current sharing up to 4000W (3+1) Built-in remote ON-OFF control / remote sense / auxiliary power / DC OK signal Protections: Short circuit / Overload / Over voltage / Over temperature Optional conformal coating 5 years warranty ■ Certificates Safety: UL/EN/IEC 60950-1 EMC: EN 55022 / 55024 ■ Applications Factory control or automation apparatus Test and measurement instrument Laser related machine Burn-in facility RF application ■ Description RSP-1000 is a 1KW single output enclosed type AC/DC power supply with 1U low profile. This series operates for 90~264VAC input voltage and offers the models with the DC output mostly demanded from the industry. Each model is cooled by the built-in fan with fan speed control, working for the temperature up to , 60℃. Moreover, RSP-1000 provides vast design flexibility by equipping various built-in functions such as the output programming, active current sharing, remote ON-OFF control, auxiliary power, etc. ■ Model Encoding / Order Information RSP - 1000 - 24 Output voltage (12V/15V/24V/27V/48V) Output wattage Series name File Name:RSP-1000-SPEC 2016-01-20 RSP-1000 1000W Power Supply with Single Output series SPECIFICATION MODEL RSP-1000-12 RSP-1000-15 RSP-1000-24 RSP-1000-27 RSP-1000-48 DC VOLTAGE 12V 15V 24V 27V 48V RATED CURRENT 60A 50A 40A 37A 21A CURRENT RANGE 0 ~ 60A 0 ~ 50A 0 ~ 40A 0 ~ 37A 0 ~ 21A RATED POWER 720W 750W 960W 999W 1008W 150mVp-p 150mVp-p 150mVp-p 150mVp-p 13.5 ~ 16.5V 20 ~ 26.4V 24 ~ 30V 43 ~ 55V VOLTAGE TOLERANCE Note.3 ±1.0% ±1.0% ±1.0% ±1.0% ±1.0% LINE REGULATION ±0.5% ±0.5% ±0.5% ±0.5% ±0.5% LOAD REGULATION ±0.5% ±0.5% ±0.5% ±0.5% ±0.5% SETUP, RISE TIME 300ms, 50ms at full load 88% 88% 90% RIPPLE & NOISE (max.) Note.2 150mVp-p OUTPUT 10 ~ 13.5V VOLTAGE ADJ. RANGE 16ms/230VAC HOLD UP TIME (Typ.) VOLTAGE RANGE INPUT 16ms/115VAC at full load Note.5 90 ~ 264VAC FREQUENCY RANGE 47 ~ 63Hz POWER FACTOR (Typ.) 0.95/230VAC EFFICIENCY (Typ.) AC CURRENT (Typ.) INRUSH CURRENT (Typ.) 83% 12A/115VAC 25A/115VAC LEAKAGE CURRENT <2.0mA / 240VAC 127 ~ 370VDC 0.98/115VAC at full load 85% 6A/230VAC 40A/230VAC 105 ~ 125% rated output power OVERLOAD PROTECTION FUNCTION OVER VOLTAGE Protection type : Constant current limiting, recovers automatically after fault condition is removed 13.8 ~ 16.8V 17 ~ 20.5V 27.6 ~ 32.4V 31 ~ 36.5V 56.6 ~ 66.2V Protection type : Shut down o/p voltage, re-power on to recover Shut down o/p voltage, recovers automatically after temperature goes down OVER TEMPERATURE OUTPUT VOLTAGE PROGRAMMABLE(PV) Adjustment of output voltage is allowable to 40 ~ 110% of nominal output voltage. Please refer to the Function Manual. Up to 4000W or (3+1) units. Please refer to the Function Manual. CURRENT SHARING 5V @ 0.5A (+5%, -8%) AUXILIARY POWER Power OFF : open. Please refer to the Function Manual. REMOTE ON-OFF CONTROL Power ON : short Compensate voltage drop on the load wiring up to 0.5V. Please refer to the Function Manual. REMOTE SENSE DC OK SIGNAL WORKING TEMP. WORKING HUMIDITY ENVIRONMENT STORAGE TEMP., HUMIDITY TEMP. COEFFICIENT VIBRATION SAFETY STANDARDS WITHSTAND VOLTAGE ISOLATION RESISTANCE The TTL signal out, PSU turn on = 0 ~ 1V ; PSU turn off = 3.3 ~ 5.6V. Please refer to the Function Manual. -20 ~ +60℃ (Refer to "Derating Curve") 20 ~ 90% RH non-condensing -40 ~ +85℃, 10 ~ 95% RH ±0.02%/℃ (0 ~ 50℃) 10 ~ 500Hz, 2G 10min./1cycle, 60min. each along X, Y, Z axes UL60950-1, TUV EN60950-1 approved I/P-O/P:3KVAC I/P-FG:2KVAC O/P-FG:0.5KVAC I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25℃/ 70% RH Parameter Standard Conducted Test Level / Note EN55022 (CISPR22) / EN55011 (CISPR11) Class A Radiated EN55022 (CISPR22) / EN55011 (CISPR11) Class A Harmonic Current EN61000-3-2 ----- SAFETY & Voltage Flicker EN61000-3-3 ----- EMC EN55024 , EN61204-3, EN61000-6-2 Parameter Standard Test Level / Note ESD EN61000-4-2 Level 3, 8KV air ; Level 2, 4KV contact Radiated EN61000-4-3 Level 3 EFT / Burst EN61000-4-4 Level 3 Surge EN61000-4-5 Level 4, 2KV / Line-Line 4KV / Line-Earth Conducted EN61000-4-6 Level 3 Magnetic Field EN61000-4-8 Level 4 Voltage Dips and Interruptions EN61000-4-11 >95% dip 0.5 periods, 30% dip 25 peniods, >95% interruptions 250 periods EMC EMISSION (Note 4) EMC IMMUNITY MTBF OTHERS DIMENSION PACKING NOTE 313.1K hrs min. Telcordia SR-332 (Bellcore) ; 116.75K hrs min. 295*127*41mm (L*W*H) 1.95Kg; 6pcs/12.7Kg/1.15CUFT MIL-HDBK-217F (25℃)7F (25℃) 1. All parameters NOT specially mentioned are measured at 230VAC input, rated load and 25℃ of ambient temperature. 2. Ripple & noise are measured at 20MHz of bandwidth by using a 12" twisted pair-wire terminated with a 0.1uf & 47uf parallel capacitor. 3. Tolerance : includes set up tolerance, line regulation and load regulation. 4. The power supply is considered a component which will be installed into a final equipment. All the EMC tests are been executed by mounting the unit on a 360mm*360mm metal plate with 1mm of thickness. The final equipment must be re-confirmed that it still meets EMC directives. For guidance on how to perform these EMC tests, please refer to EMI testing of component power supplies. (as available on http://www.meanwell.com) 5. Derating may be needed under low input voltages. Please check the derating curve for more details. File Name:RSP-1000-SPEC 2016-01-20 RSP-1000 1000W Power Supply with Single Output series Block Diagram PFC fosc : 110KHz PWM fosc : 90KHz +S ACTIVE INRUSH CURRENT LIMITING EMI FILTER I/P RECTIFIERS & PFC RECTIFIERS & FILTER POWER SWITCHING -S CURRENT SHARE CURRENT SHARE O.L.P. PFC CONTROL +V -V DETECTION CIRCUIT PWM CONTROL DC OK V_TRIM O.V.P. RECTIFIERS CONTROL ON/OFF FAN AUX POWER REMOTE ON-OFF AUX POWER(5V/0.5A) RECTIFIERS & FILTER AUX GND Static Characteristics 100 90 LOAD (%) 70 MODEL 12V 15V 24V 27V 48V 100~264VAC 720W 60A 750W 50A 960W 40A 999W 37A 1008W 21A 90VAC 648W 54A 675W 45A 864W 36A INPUT 80 60 899.1W 907.2W 33.3A 18.9A 50 40 90 95 100 115 264 INPUT VOLTAGE (VAC) 60Hz Efficiency vs Load (48V Model) Derating Curve 95 90 100 85 EFFICIENCY (%) 80 LOAD (%) 60 40 80 75 70 65 20 60 -20 0 10 20 30 40 50 AMBIENT TEMPERATURE (℃) 60 70 (HORIZONTAL) 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% LOAD ※ The curve above is measured at 230VAC. File Name:RSP-1000-SPEC 2016-01-20 RSP-1000 1000W Power Supply with Single Output series Function Manual 1.Remote Sense ※ The Remote Sense compensates voltage drop on the load wiring up to 0.5V Sense lines should be twisted in pairs to minimize noise pick-up. 1 2 PIN1 +S 11 12 +V LOAD PIN10 Vca PIN2 -S +V -V PIN8 Vco TB1 CN50 -V PIN6 REMOTE ON-OFF ◎ The +S signal should be connected to the positive terminal of the load whereas -S signal to the negative terminal. ◎ This configuration is based on the assumption the Output Voltage Programming is not activated and power supply is ON. Fig 1.1 2.Remote ON-OFF Control ※ The power supply can be turned ON-OFF indivicluaaly or along with other units by using the “Remote ON-OFF” function. Between Remote ON-OFF (pin6) and -S(pin2) Power Supply Status Switch Short ON Switch Open OFF 1 2 11 12 PIN10 Vca PIN8 Vco PIN2 -S +V LOAD + Switch PIN6 REMOTE ON-OFF TB1 CN50 -V Fig 2.1 - ◎ The power supply is shipped, by factory default, with Remote ON-OFF(pin6) and -S(pin2) shorted by connector. ◎ When multiple power supplies need to turn ON/OFF simultaneously by Remote ON-OFF control, -S & -V, as well as +S & +V, on each power supply should be connected. 3.DC_OK signal ※ "DC_OK" is an open collector signal. It indicates the output status of the power supply. It can operate in two ways : One is sinking current from external TTL signal ; the other is sending out a TTL voltage signal. ◎ Sinking current from external TTL signal: The maximum sink current is 10mA and the maximum external voltage is 5.6V. ◎ Sending out TTL voltage signal : Between DC- OK(pin5) and GND(pin11&12) Output Status 0 ~ 1V ON 3.3 ~ 5.6V OFF PIN5 DC_OK 1 2 +V -V PIN12 GND 11 12 TB1 CN50 PIN2 -S PIN6 REMOTE ON-OFF PIN10 Vca PIN8 Vco Fig 3.1 File Name:RSP-1000-SPEC 2016-01-20 RSP-1000 1000W Power Supply with Single Output series 4. Output Voltage Programming (or, PV / remote voltage programming / remote adjust / margin programming / dynamic voltage trim) ※ In addition to the adjustment via the built-in potentiometer, the output voltage can be trimmed to 40~110% of the nominal voltage by applying either an EXTERNAL VOLTAGE or an EXTERNAL RESISTANCE. (1)Applying EXTERNAL VOLTAGE between " Vci " (pin9) and " -S " (pin2) as shown in Fig4.1 CN50 1 1 2 AUXG DC_OK CS Vci GND -S AUX ON/OFF Vco Vca GND 2 PIN1 +S 11 12 11 +S 12 External Voltage +V LOAD -V PIN2 -S +V PIN9 Vci TB1 CN50 -V EXTERNAL VOLTAGE (DC) PIN6 REMOTE ON-OFF ◎+S & +V and -S & -V also need to be connected on CN50 Fig 4.1 (2)Applying EXTERANL RESISTANCE as shown in Fig4.2 & Fig 4.3 (A) Output voltage goes down CN50 1 +S PIN3 AUXG 1 2 11 12 PIN1 +S CN50 PIN2 -S PIN4 AUX PIN9 Vci CS Vci GND REMOTE ON-OFF Vco Vca GND AUX -S 11 AUXG DC_OK 12 2 R1 +V -V TB1 PIN10 Vca +V LOAD -V R1 PIN6 REMOTE ON-OFF ◎+S & +V and -S & -V also need to be connected on CN50. Fig 4.2 (B)Output voltage goes up CN50 1 +S -S PIN3 AUXG 1 2 +V -V 11 12 PIN1 +S CS Vci GND REMOTE ON-OFF Vco Vca GND AUX 12 2 PIN9 Vci R2 PIN10 Vca PIN2 -S PIN4 AUX TB1 CN50 11 AUXG DC_OK +V LOAD -V R2 PIN6 REMOTE ON-OFF ◎+S & +V and -S & -V also need to be connected on CN50. Fig 4.3 Vout OVP 120%(Typ.) Vout OUTPUT VOLTAGE (%) OUTPUT VOLTAGE (%) 120 100 80 Non-Linear 60 40 20 1 2 3 4 5 6 EXTERNAL VOLTAGE (VDC) Fig 4.1.1 Vci(Referenced to -S) OVP 120%(Typ.) 100 OUTPUT VOLTAGE (%) Vout 90 80 Non-Linear 70 60 50 40 390 560 820 1K2 2K2 4K7 open EXTERNAL RESISTANCE (Ω) Fig 4.2.1 110 Non-Linear 105 100 R1, 1/8W(Typ.) open 18K 7K5 R2, 1/8W(Typ.) EXTERNAL RESISTANCE (Ω) Fig 4.3.1 ※ Caution: By factory default, the Output Voltage Programming is not activated, and Vco (pin8) and Vca(pin10) are shorted by connector. Whenever this function is not needed to activate, as assumed in other sections’ diagrams, please keep Vco(pin8) and Vca(pin10) shorted ; other wise, the power supply will have no output. File Name:RSP-1000-SPEC 2016-01-20 RSP-1000 1000W Power Supply with Single Output series 5.Current Sharing with Remote Sense RSP-1000 has the built-in active current sharing function and can be connected in parallel, up to 4 units, to provide higher output power as exhibited below : ※The power supplies should be paralleled using short and large diameter wiring and then connected to the load. ※ Difference of output voltages among parallel units should be less than 0.2V. ※ The total output current must not exceed the value determined by the following equation: Maximum output current at parallel operation=(Rated current per unit)×(Number of unit)×0.9 ※ When the total output current is less than 5% of the total rated current, or say (5% of Rated current per unit)×(Number of unit) the current shared among units may not be fully balanced. PSU +V -V PSU CN50 1 2 +V TB1 -V 11 12 PSU CN50 1 2 +V TB1 -V 11 12 PSU CN50 1 2 +V TB1 -V CN50 11 12 1 2 TB1 11 12 +S(pin1) -S(pin2) CS(pin7) +V -V Sense lines should be twisted in pairs LOAD Fig 5.1 CN50 1 +S -S 2 AUXG DC_OK 11 CS Vci GND AUX ON/OFF Vco Vca GND 12 CN50 1 +S -S AUXG DC_OK 11 CS Vci GND AUX ON/OFF Vco Vca GND 2 12 CN50 1 +S -S 2 AUXG DC_OK 11 CS Vci GND AUX ON/OFF Vco Vca GND 12 CN50 1 +S -S 2 AUXG DC_OK 11 CS Vci GND AUX ON/OFF Vco Vca GND 12 ◎ +S,-S and CS are connected mutually in parallel. File Name:RSP-1000-SPEC 2016-01-20 RSP-1000 1000W Power Supply with Single Output Mechanical Specification Case No. 952B 277.7 Unit:mm 20.5 7.8 6 series 25.4 1 3-M4 L=6 1 1 295 21 34.5 18.5 41 59 +V 2 127 21 CN50 Air flow direction 90 -V SVR51 12 11 10 7 3 2 1 TB1 2 3-M4 L=4 2 1 1 20.5 25.4 3-M4 L=6 7.8 1 6 277.7 ※ Mounting Instruction Chassis of RSP-1000 Mounting Surface Hole No. Recommended Screw Size 1 M4 2 M4 MAX. Penetration Depth L 6mm 4mm Recommended mounting torque 7~11Kgf-cm 7~11Kgf-cm Mounting Screw ※Control Pin No. Assignment (CN50) : HRS DF11-12DP-2DS or equivalent 1 11 2 Mating Housing HRS DF11-12DS or equivalent Terminal HRS DF11-**SC or equivalent L 12 Pin No. Function Description 1 +S Positive sensing for remote sense. -S 2 Negative sensing for remote sense. Auxiliary voltage output ground. G-AUX The signal return is isolated from the output terminals (+V & -V). 3 4 Auxiliary voltage output, 4.6~5.25V, referenced to pin 3(G-AUX). 5V-AUX The maximum load current is 0.5A. This output has the built-in oring diodes and is not controlled by the "remote ON/OFF control". 5 Open collector signal, referenced to pin11,12(GND). DC_OK Low when PSU turns on. The maximum sink current is 10mA and the maximum external voltage is 5.6V. 6 Remote Turns the output on and off by electrical or dry contact between pin 6 (Remote ON-OFF) and pin 2 (-S). Short: Power ON, Open: Power OFF. ON-OFF 7 CS 8 9 Vco Vci 10 11,12 Vca GND Current sharing signal. When units are connected in parallel, the CS pins of the units should be connected to allow current balance between units. Short connecting between Vco (pin8) and Vca (pin10) if output voltage programming function is not activated. Connect to external DC voltage source for output voltage programming, referenced to pin 2 (-S). Connect to external resistor (1/8W) for output voltage programming. These pins connect to the negative terminal (-V). Return for DC_OK Signal output. File Name:RSP-1000-SPEC 2016-01-20 1000W Power Supply with Single Output RSP-1000 series ※AC Input Terminal Pin No. Assignment Pin No. 1 2 3 Assignment AC/N AC/L FG Diagram Maximum mounting torque 18Kgf-cm ※DC Output Terminal Pin No. Assignment Assignment +V, -V Diagram Maximum mounting torque 10Kgf-cm Installation Manual Please refer to : http://www.meanwell.com/webnet/search/InstallationSearch.html File Name:RSP-1000-SPEC 2016-01-20