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Course Introduction Purpose • This course discusses techniques for analyzing and eliminating noise in microcontroller (MCU) and microprocessor (MPU) based embedded systems. Objectives • Learn about how packaging affects efforts to reduce EMI. • Understand the necessity for carefully designed decoupling capacitors, such as three-pin teed-through types. • Find out how to evaluate EMI countermeasures. • Discover the best way to implement EMI reduction techniques. Content • 15 pages Learning Time 30 minutes Reducing EMI EMI reduction is a goal shared by both the semiconductor experts who design MPUs and other LSI devices and by the engineers who apply those chips in embedded systems Page 2 Delete the thin line through the illustration Explanation of Terms Anechoic chamber A room designed to block radiation from the outside and to minimize reflections off the room’s walls, ceiling, and floor Balun A passive electronic device that converts between balanced and unbalanced electrical signals CISPR 25 International Special Committee on Radio Interference (CISPR) publication 25: “Limits and methods of measuring radio disturbance characteristics for the protection of receivers on board vehicles.” CISPR is a sub-committee of the International Electrotechnical Commission (IEC). Core A microcontroller chip is composed of a core, I/O ports, and power supply circuitry. The core consists of the CPU, ROM, RAM, and blocks implementing timers, communication, and analog functions. ECU Electronic Control Unit EMI Electromagnetic Interference Harness Cables (wires) connecting a board and power supply or connecting one unit in a system to another LISN Line Impedance Stabilization Network Power supply Two power supplies are applied to the LSI: Vcc and Vss. The core power supply internal to the LSI is VCL (internal step-down). The Vss-based power supply routed through the LSI is VSL. TEM Cell Transverse Electromagnetic Cell WBFC Workbench Faraday Cage Supply Decoupling Basics • Design goal for EMI reduction: Increase current supply from decoupling capacitor (Cdc, loop B) and decrease current from main power supply (loop A) as much as possible Loop B - Current ratio A/B is determined by the impedance ratio: Loop A • If possible, this ratio should be <1/100 (-40dB) A Ferrite bead (L1) C C=A+B Package Chip B Decoupling capacitor (Cdc) CPG Module Two methods for reducing EMI: • Increase loop-A impedance by inserting ferrite bead in loop • Decrease impedance of loop by decreasing its inductance - Make the loop area as small as possible to minimize its inductance - Use feed-through capacitors because they have intrinsic impedances less than 1/10th those of conventional SMD ceramic capacitors Measuring point BGAs and CSPs Save Board Space Smaller chip packages allow products to become more compact and convenient, but complicate design efforts to place decoupling capacitors where they will be most effective for reducing EMI QFP BGA WLP CSP 28 mm FBGA (Fine-pitch BGA) Typical Die size 2828: 208pins (256 pins/0.4 mm) 2727: 256 pins 1313: 240 pins 1111: 256 pins Decoupling Capacitors for BGAs Finding sufficient mounting space can be a problem! 27mm BGA Top of circuit board for mounting a BGA Bottom side showing placement of bypass caps Low-ESL Bypass Capacitors Page 6 Problems with Narration Three-pin SMD feed-through capacitors provide very good connections - No extra paths, so 100% of supply current is fed through 3-pin feed-through capacitor* Design alternative: IDC-type Multi-pin capacitor IDC-type achieves low capacitor achieves lowsupply supplyimpedance impedance VCPU *Source: Murata Manufacturing Evaluation of Supply Decoupling Area under device showing pads for decoupling capacitors Current measurement points (Vcc, PVcc, Vss) Power supply connections Top of evaluation board Page 7 Slide Changed (Text moved to left, away from top photo.) Typical decoupling capacitor Pads for inductors (ferrite beads) Bottom of evaluation board Evaluation Example Near-field tests* using the evaluation board allow comparisons of levels of RF current in the power supply lines No filter components 12 bypass capacitors added * MPU: SH7055R Frequency: 80MHz Ferrite bead + 12 caps Capacitor Tests with 256-pin QFP Near-field Tests Twelve 3-pin capacitors (0.1µF each) 256-pin QFP VDE measurement point NFM21 Caps (for Vcc) Caps (for PVcc, AVcc) MPU: SH7055R (40MHz) Macro (sensitive) probe @80MHz -20dB 80 One 3-pin capacitor (NFM21: 1µF) VDE Measurements 70 Noise (dBµV) 60 w/o DeCaps 12 DeCaps NFM21 50 40 30 20 10 0 -10 0 100 200 300 400 500 600 700 800 Frequency (MHz) 900 1000 Capacitor Tests with 256-pin BGA Near-field Tests Eight 2-pin capacitors (0.1µF each) 256-pin BGA All Decoupling caps : on bottom side NFM21 Caps (for Vcc) Caps (for PVcc, AVcc) MPU: SH7055R (40MHz) Macro (sensitive) probe @80MHz -20dB 80 One 3-pin capacitor (NFM21: 1µF) VDE Measurements 70 Noise (dBµV) 60 w/o DeCaps 8 DeCaps(T) NFM21 50 40 30 20 10 0 -10 0 100 200 300 400 500 600 700 800 Frequency (MHz) 900 1000 Scan for EMI at All Locations Page 11 Problem with slide — Dotted lines in scans have been replaced with solid lines and moved. Please corre Near-field tests reveal EMI problem distant from MPU - Magnitude of noise near output connector of ECU-B is 20dB higher than that of ECU-A ECU-A: Good EMI performance ECU-B: Excess Leakage MPU MPU ECU package Data Shows Progress — and Problem Noise Current (dBµV) Noise Current (dBµV) - Target level was exceeded by ECU-B’s design - Test data when decoupling capacitors were used 60 Noise Current (dBµV) Noise reduction efforts were successful for both ECUs, yet insufficient for ECU-B 40 x Page 12 Problem with slide — Text in the two data traces is missing, and “Frequency (MHz) “ is obscured. Without caps ECU-B With caps Target Level 20 With caps+FB ECU-A 0 - Test data when decoupling capacitors and ferrite bead were used パスコン + インダクタ Frequency (MHz) Test data showing decoupling effects on basic boards Test data showing degradation on ECU-B Effects of Adding Components Decoupling capacitors Page 13 Problem with slide — Using a ferrite bead and multiple decoupling Block diagram (bottom right) capacitors is an effective way up to reduce EMIdown. is broken and moved Slit (moat) Ferrite bead Ground plane (no slit) Vcc Noise Current (dBµV) 70 Capacitors added 60 f = 80MHz 50 40 30 -20dB Target level 20 Capacitors + Ferrite bead 10 Capacitor 0 I/O current GND Core current 0 2 4 6 8 10 12 14 16 18 Number of Decoupling Capacitors 20 Countermeasure Implementation Page 14 It’s best to follow a step-by-step EMI reduction procedure: Problem with slide — Find the most important noise contributor and eliminate/reduce Vertical arrows should that problem; then repeat the process until designbegoal is met dotted, not solid. Reducing noise from unimportant element has no effect 60 Effect: 0dB 50 40 Effect: -3dB EMI level (dB) EMI level (dB) 60 Reducing noise from important element drops overall level by 3dB -10dB 50 -10dB 40 30 30 Before counter- After countermeasure measure Noise element 1 Noise element 2 Resulting noise level Before counter- After countermeasure measure Noise element A Noise element B Resulting noise level Course Summary • How packaging affects EMI reduction • Three-pin SMD feed-through capacitors Page 15 Problem with slide — Text in the yellow block should be contained within the box, as shown here. • Evaluating EMI countermeasures • Iterative method for countermeasure implementation For more information on specific devices and related support products and material, please visit our Web site: http://america.renesas.com