Download G80052-W0010-J913 PREL 53_545.13 CPC-13 Relay

RELAY / PLC MANUFACTURING
CONTROL CHECKLIST
(Refer to DQD 207)
Company Name: _______________________
Supplier Name: _Siemens n.v.; Belgium____
Project No: _____________________
_G80052-W0010-L001___
Control Panel Purpose/Application:_Motor Starter for "Air compessors" of Atlas Copco nv _________
This Checklist is for Panels with a maximum rating of 30 A (above 30 A use CPC-1)
Required Electrical Nameplate Ratings
Input Circuits
cct. 1
Volts
Amp
Hz
Ph
See: Technical Construction
File=G80052-W0010-L001
Section B6: Equipment
overview
Section C11: Partlist
cct. 2
cct. 3
Output Circuits
Volts
cct. 1
See: Technical Construction
File=G80052-W0010-L001
Section A1: Technical Specification Electrical Circuit
Section A2: Electrical Data of
Compressor and Loads
cct 2
cct. 3
cct. 4
cct. 5
Enclosure type required (1, 2, 3, 3R, 4X, 5, 12,13)
Amp
VA
Hz
Ph
cct. 6
The following Controllers require an additional checklist along with the Basic Checklist: Please indicate with ()
if applicable.
 Traffic

 cCSAus
 Heating
 Oil/Gas Burning
 Panels with barriers for IS circuits
 Enclosure (type 1)
The following Equipment does not fall under this Programme . Please contact CSA for more Information.
Elevator - Line isolator monitors - Hazardous location - Signal type ground fault devices - Hydro-massage Marine - Purged Equip. for use in Hazardous Loc, see also Checklist CPC-1
Special Requirements:
_____________________________________________________________________________________
_____________________________________________________________________________________
Is the rating and scope of the Control Panel within the scope of CSA
Certification?
1
NO
Yes
Conformance
Markings
5.1
YES
N/A
Yes
No
Comments
Nameplate
Metal nameplate riveted to enclosure. Or
ToDo by AC OFA
CSA approved adhesive nameplate (as documented in the CSA report ) is used.
5.1
5.3
5.4
5.8
The nameplate specifies the following information:
- Manufacturer's name, trademark or CSA file no.
- Complete Electrical Rating: Input -Volts: Current; No. of Phases/DC;
Frequency - for each circuit. & Output - Volts; Current - for each circuit.
- Catalogue number or equivalent
- CSA Monogram or
ToDo by AC OFA
See also: TCF=
G80052-W0010-L001
Section B6: Equipment
overview
-
The CSA Monogram with the CSAus indicator adjacent to the CSA Mark if
CPC-5 is completed.
NA
Section C11: Partlist
CSA Only
-
The CSA Monogram with the “cCSAus” indicator adjacent to the CSA
Mark if CPC-8 is completed
NA
CSA Only
5.1
Nameplates correspond with drawings.
Y
5.1
Mfr's instruction sheets have been installed in cabinet pocket.
DQD 545.13 (Form CPC-13) 2004-06-30
ToDo by AC OFA
Page 1 of 6
81953762
RELAY / PLC MANUFACTURING
CONTROL CHECKLIST
(Refer to DQD 207)
Conformance
Markings
2
N/A
Yes
No
Comments
Other Markings
5.17
The control circuit fuse replacement information appears adjacent to the
fuseholder.
Y
5.48
The branch circuit fuse replacement information appears adjacent to the
fuseholder.
Y
Main Fuse to be installed
by EndCustomer,
Info ToDo by AC OFA
Interrupting switching device markings are re-applied if their markings are
obstructed by the addition of an interlocking device.
C22.2 No.
0.4
All ground lugs are labelled.
Y
5.18
All terminals are labelled .
Y
3
5.16
5.43
5.42
4.2.5.11
Cautions and Warnings ( When Applicable )
"WARNING: MORE THAN ONE LIVE CIRCUIT. SEE DIAGRAM" and where
required -
ToDo by AC OFA
"AVERTISSEMENT: CET EQUIPEMENT RENFERME PLUSIEURS CIRCUITS
SOUS TENSION. VOIR LE SCHEMA".
ToDo by AC OFA
"WARNING: TWIST WIRES TOGETHER BEFORE INSERTING IN
TERMINAL" and where required -
NA
"AVERTISSEMENT: ENROULEZ LES FILS ENSEMBLE AVANT DE LES
INTRODUIRE PANS LA BOURNE".
NA
"WARNING: WHEN MOUNTING ON OR OVER A COMBUSTIBLE SURFACE,
A FLOOR PLATE OF AT LEAST 1.43 mm GALVANIZED OR 1.6 mm
UNCOATED
STEEL EXTENDED AT LEAST 150 mm BEYOND THE EQUIPMENT ON ALL
SIDES MUST BE INSTALLED." and where required - Note: This marking
need not be permanent.
NA
"AVERTISSEMENT:LORSQUE L'APPAREIL EST INSTALLE SUR OU AUDEUSS D'UNE SURFACE COMBUSTIBLE, ON DOIT PREVOIR UNE PLAQUE
D'ACIER GALVANISE D'AU MOINS 1.43mm OU UNE PLAQUE SANS
REVETEMENT DE 1.6mm SE PROLONGEANT SUR AU MOINS 150mm
TOUT AUTOUR DE L'APPAREIL".
NA
DQD 545.13 (Form CPC-13) 2004-06-30
Page 2 of 6
81953762
RELAY / PLC MANUFACTURING
CONTROL CHECKLIST
(Refer to DQD 207)
4
4.1.1
or
4.2
Enclosure Requirements
-
Is the enclosure a purchased CSA certified enclosure ; or
the enclosure construction has been approved and documented in a CSA
Certification report.
N
N
See CPC-14
If not, contact your CSA tech. representative and complete Checklist CPC-14.
4.1.2
-
Components such as pilot lights, push buttons, etc. are certified for the
correct environment. i.e. Type 4/4x etc.
Y
S2: Emergency stop
E1: Mk IV/V
4.2.2.3
-
Are additional barriers required to protect against live parts?
Y
1X0: Main Supply
4.2,
4.2.5
-
Modification of enclosure complies with all the requirements for non certified
enclosures as well as allowable opening .
4.2.2.1
-
Doors and covers are lockable or require the use of a tool to enter
4.3.3
-
No plastic covers are provided, except that metres may be mounted on the
doors or walls.
5
4.2.5
-
Vents are limited to less than 12.7mm (1/2 in.), or comply with CSA Std.
C22.2 No. 14-95, cl. 4.2.5.1
b.
6
4.16.1.4 &
.5
4.16.1.4 &
.5
NA
Allowed openings:
a.
4.16.1
Y
Y
Vents must leave sufficient metal to retain the strength of the
enclosure
(if at least 1mm). See CSA Std. C22.2 No. 14-95, cl. 4.2.5.2 for
details.
-
Mounting Holes are 3.2mm dia. max. unless they can be mounted in such a
manner as to cover the opening. See CSA Std. C22.2 No. 14-95, c l. 4.2.5.2
for details.
-
Conduit openings when provided comply with Table 1 of C22.2 No. 0-M91.
Max dimension:
cUR filters
Y
NA
Trade sizes: Diameters:
metric sizes used, sizes
in table 1 are
recommendations
Grounding and Bonding
One ground termination means is provided for each incoming power circuit and
one for each outgoing power circuit. OR Grounding Terminal kits are provided.
Y
Minimum of one bonding conductor is provided for control circuits.
Y
Enclosure doors are bonded to the enclosure.
Y
The size of the grounding conductors are as per Table 31 of CSA Std.C22.2
No.14-95, and the size and number of conductors per terminal complies with
table 30 of CSA Std. C22.2 No. 14-95.
Y
No. 14 AWG/2,5mm² copper or No. 12 AWG aluminium for control conductors
and auxiliary devices.
Y
See also: TCF=
G80052-W0010-L001
Section C12: Wiring
Bonding is provided as required by Section 4.16 of C22.2 No 14-95, C22.2
No 0.4-M1982 and the requirements of PART 1 of the Canadian Electrical
Code.
7
Field Wiring Terminations
4.14.1.4
Line and load terminals must be CSA certified lugs.
Y
ToDo by AC OFA
4.14.1.4.3
The field wire is properly sized. (use 60 C copper (or aluminium) wire of table
34)
Y
ToDo by AC OFA
5.2
If aluminium wire is used terminal must be marked for use with aluminium.
DQD 545.13 (Form CPC-13) 2004-06-30
Page 3 of 6
81953762
RELAY / PLC MANUFACTURING
CONTROL CHECKLIST
(Refer to DQD 207)
8
Internal Power Wiring
Wiring is CSA Certified Type: ________; rated: ______ V; ______ C
Y
standard CSA TEW
(according to C22.2 No.
127)
Wiring in cULus
traceability program
CSA (TEW): U: 600 V; CSA (TEW): -40°C to +105°C
4.1.1
CSA certified. (CSA serialized tags appear on the wire spool)
Y
4.13.3
Rated for the highest voltage or physically segregated from circuits of different
voltages.
Y
4.13.1
Rated 90C or greater.
Y
4.13.1
Sized as per table 3 of CSA Std. C22.2 No. 14-95.
Cct. Rated:___A; Wire Size:____ AWG
Cct. Rated:___A; Wire Size:____ AWG
Cct. Rated:___A; Wire Size:____ AWG
Cct. Rated:___A; Wire Size:____ AWG
Cct. Rated:___A; Wire Size:____ AWG
See: TCF=
G80052-W0010-L001
Cct. Rated:___A; Wire Size:____ AWG
Cct. Rated:___A; Wire Size:____ AWG
Cct. Rated:___A; Wire Size:____ AWG
Cct. Rated:___A; Wire Size:____ AWG
Cct. Rated:___A; Wire Size:____ AWG
Section C12: Wiring
4.13.2
Conductors not smaller than 24 AWG.
Y
4.13.5
Wiring is not in contact with bare live parts.
Y
4.13.6
Bare conductors are supported or covered by suitable insulating sleeving or
tubing.
C22.2 No.
0.4
4.13.4
Ground conductors used are green colour.
Wires are supported so as not to contact moving parts or rest on sharp edges.
Y
4.13.4
Wires are flexible, with extra length and protection when connecting to door
mounted equipment.
Y
9
4.1.1
Green/Yellow
Bare Copper rod
Components & Installation
Components are CSA certified and have a visible CSA mark or accepted noncertified components as listed in "Attachment 2".
CSA-File @ AC OFA
Indicating instruments such as volt and ammeter , solid-state devices (SCR's
diodes, etc.), which are not CSA Certified, appear in "Attachment 2" of the CSA
Report.
CSA-File @ AC OFA
Special shielded low voltage wires, thermocouple leads, etc., which are not CSA NA
Certified are Acceptable in Class II limited energy circuits provided they are
installed in accordance with requirements of the CE Code, Part I.
4.2.2.3
Wires are installed properly. ( i.e. insulation not under screws, No. strands of
wire are loose around the connection, all connections are tight, etc...)
Y
Wiring corresponds with elementary diagrams.
Y
Device part numbers correspond with bill of material.
Y
Phasing is proper and in accordance with the drawing.
Y
All items are securely fastened.
Y
Hinged doors and internal barriers are provided to prevent contact with bare live
parts during normal operation.
Y
The electrical ratings of the components are suitable for the application.
Examples of special purpose electrical ratings are indicated below:
Y
General Purpose AC
General Purpose DC
Resistive Heating Duty AC/DC
Incandescent Lighting Duty
Electric Discharge Lamp (Ballast) Duty
AC Pilot Duty Rating (HD or A600) - 720VA
AC Pilot Duty rating (SD Duty or B600) - 360VA
DC Pilot Duty (Heavy Duty or N600) - 275VA DC Pilot Duty (Standard Duty or
P600) - 138VA
DQD 545.13 (Form CPC-13) 2004-06-30
Page 4 of 6
81953762
RELAY / PLC MANUFACTURING
CONTROL CHECKLIST
(Refer to DQD 207)
10
4.11.1.1
Protection
Branch Circuit Protection complies with CSA Std.C22.1-94, Section 14, and 26.
Main Fuse to be installed
by EndCustomer,
Info ToDo by AC OFA
See also: TCF=
G80052-W0010-L001
NOTE:
1.
Branch circuits must be protected against both short circuit and overload
by CSA Certified fuses, or thermal-magnetic circuit breakers.
Section B6: Equipment
overview
28-202
The power supply is protected with the fuse specified on its nameplate or its
installation instructions.
Y
For high short circuit capacity ratings, the overcurrent protective device is in
accordance with the markings of 5.45.
Y
Control Transformer protection complies with CSA Std.C22.1 cl. 26-256 except:
Y
1)
2)
Primary protection 125% (No. primary protection is required if the
secondary protection is 125% and the feeder protection is 300%)
For NRTL/C, refer to certification report.
See also: TCF=
G80052-W0010-L001
Section B6: Equipment
overview
Section C11: Partlist
Record: Transformer Protection Provided:
Transformer rating: ____ VA, I/P ____Amp., O/P____Amp.
Pri. protection______ Amp. Sec. protection ______Amp.
11
TESTS - Dielectric Withstand
Is the calibration date on the dielectric strength tester still effective?
Record: Test voltages:_____________ Duration:_______ Sec.
ToDo by AC OFA
Note:
Prim:
(1000+2x600)=2,2kV
Sec:
(1000+2x115)=1,23kV
The dielectric withstand is to be performed on the motor power wiring
and the control wiring. Be sure to remove the ground from the
transformer before starting the test and that the test panel ground is
connected to the control panel ground. Also ensure that all electronic
devices are removed from their sockets, high pot test may damage
these devices. (This includes all PLC's, cards, communication devices
etc.). Use the nameplate on the test panel for selection of proper test
voltage.
Were defective component(s) found?
Were defective component(s) replaced and retested in the panel?
DQD 545.13 (Form CPC-13) 2004-06-30
Page 5 of 6
81953762
RELAY / PLC MANUFACTURING
CONTROL CHECKLIST
(Refer to DQD 207)
Drawing List: See: TCF= G80052-W0010-L001
Assembly
____________
____________
____________
rev
_____________
_____________
_____________
Schematic
____________
____________
____________
rev
______________
______________
______________
Wiring
____________
____________
____________
rev
_____________
_____________
_____________
Other
____________
____________
____________
rev
______________
______________
______________
Engineering Dept Representative:________________________________________________________________
Manufactured/Wired by:____ ____________________________________________________________________
Tested By:____________________________________________________________________________________
Supplier
Engineering Dept Representative:____ Verhavert Jan; SWE RC-BE I S GMF ____________________________
Manufactured/Wired by:____ Siemens nv, Belgium _______________________________________________
THIS CONTROL PANEL COMPLIES WITH THE APPLICABLE CSA REQUIREMENTS
APPROVED BY: ________________________________ SIGNATURE: ___________________________________
DQD 545.13 (Form CPC-13) 2004-06-30
Page 6 of 6
81953762