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COLLISION BUSTER 3.2 HARDWARE DESCRIPTION 3.2.1 POWER SUPPLY Power supply is a supply of electrical power. A device or system that supplies electrical or other types of energy to an output load or group of loads is called a power supply unit or PSU. The term is most commonly applied to electrical energy supplies, less often to mechanical ones, and rarely to others. The electric power normally is not used in the form in which it was produced or distributed. Practically all of electronic systems require some form of power conversion. The device that transfers electric energy from the source to the load, using electronic circuits is referred to as power supply, although a more accurate term for such a device is a power converter. A typical application of a power supply is to convert utility AC voltage to regulated DC voltages required for electronic equipments. Nowadays, in most power supplies providing more than a few watts the energy flow is controlled with power semiconductors that are continuously switching on and off with high frequency. Such devices are referred to as switch mode power supplies or SMPS. 3.2.2 ULTRASONIC TRANSDUCERS Dept. of Electronics & Communication 1 IES COLLEGE OF ENGG. COLLISION BUSTER Ultrasonic sensors (also known as transceivers when they both send and receive) work on a principle similar to radar or sonar which evaluate attributes of a target by interpreting the echoes from radio or sound waves respectively. Ultrasonic sensors generate high frequency sound waves and evaluate the echo which is received back by the sensor. Sensors calculate the time interval between sending the signal and receiving the echo to determine the distance to an object. 40 kHz ultrasonic transducer matched pair (transmitter and receiver). The general transducer design features a piezo ceramic disc bender that is resonant at a nominal frequency of 20-60 kHz and radiates or receives ultrasonic energy. They are distinguished from the piezo ceramic transducer in that they produce sound waves above 20 kHz that are inaudible to humans and the ultrasonic energy is radiated or received in a relatively narrow beam. The “open” type ultrasonic transducer design exposes the piezo bender bonded with a metal conical cone behind a protective screen. The “enclosed” type transducer design has the piezo bender mounted directly on the underside of the top of the case which is then machined to resonant at the desired frequency. The “PT and EP” type transducer has more internal damper for minimizing ringing”, which usually operates as a transceiver-oscillating in a short period and then switching to receiving mode. In order to properly select a transducer for a given application, it is important to be aware of the principles of sound propagation. Since sound is a wave phenomenon, its propagation and directivity are related to its wavelength. A typical radiation power pattern for either a generator or receiver of waves is shown in fig 3.22. due to the reciprocity of transmission and reception the graph portrays both power radiated along a given direction (in case of wave production), and the sensitivity along a given direction (in case of wave reception). Dept. of Electronics & Communication 2 IES COLLEGE OF ENGG. COLLISION BUSTER ULTRASONIC WAVE PROPAGATION 3.2.3 555 TIMER IC The 555 timer is one of the most remarkable integrated circuits ever developed. It comes in a single or dual package and even low power CMOS versions exists –ICM755. Common part numbers are LM555, NE555, LM556 and NE556. The 555 timer consists of two voltage comparators, bitable flip-flop discharge transistors, and a resistor divider network. Dept. of Electronics & Communication 3 IES COLLEGE OF ENGG. COLLISION BUSTER INTERNAL DIAGRAM OF 555 IC PINS OF 555 The Power Supply Pin 8 is where you connect the positive power supply (Vs) to the 555. This can be any voltage between 3V and 15V DC, but is commonly 5V DC when working with digital IC’s. Pin 1 is the 0V connection to the power supply. Trigger and Reset Inputs Pin 2 is called the Trigger input as it is this input that sets the output to the high state. Pin 4 is called the Reset input as it is this input that resets the output to the low state. Both pins may be connected to push buttons to control the operations of the 555. Sometimes the Reset input is not used in a circuit, in which case it is connected directly to Vs so that unwanted resetting cannot occur. Threshold and Discharge Pins 6 and 7 (and sometimes the Trigger input, pin 2) are used to set up the timing aspect of the 555 IC. They are normally connected to a combination of resistors and a capacitor. Dept. of Electronics & Communication 4 IES COLLEGE OF ENGG. COLLISION BUSTER Offset Pin 5 can be used to alter the timing aspect of the 555 IC in applications such as frequency modulation. FEATURES Turn-off time less than 2ms Maximum operating frequency greater than 500 KHz Timing from microseconds to hours Operates in both astable and monostable modes High output current Adjustable duty cycle TTL compatible Temperature stability of 0.005% per degree Celsius APPLICATIONS Precision timing Pulse generation Sequential timing Time delay generation Pulse width modulation Dept. of Electronics & Communication 5 IES COLLEGE OF ENGG. COLLISION BUSTER 555 TIMERS IN ASTABLE OPERATION This circuit is configured in astable mode of operation, which is basic oscillator circuit using a 555 type of timer. The circuit is also sometimes referred to as a free running oscillator, with the oscillation frequency given by f=1.46/((Ra +2Rb)*c). Initially, capacitor C charged towards 2/3 V + via Ra and Rb when voltage on C reaches that threshold level, the discharge output on pin 7 is turned on ,discharging C. When voltage on C is discharged to 1/3 V +, it triggers the comparator inside pin2, turning off the discharge output and starts the c charging cycle again. Hence through the charging and discharging cycles, an oscillator circuit is implemented. The output high time period is determined by T=0.693(Ra+Rb)*C. The output low time period is determined by T=0.693(Rb*C). Using the CMOS version of the 555 timer circuit, a very wide frequency range at a low level of voltage spikes and power dissipation can be achieved. Selection of the values of Ra and Rb is limited by the input leakage specifications of timer at pin7,2 and 6. The values are limited by the internal leakage current at capacitor C. C usually has the range 10,000uF down to 0. When C is at 0 value, timer oscillates without an external C, relying entirely on the internal parasitic capacitor inside the 555 for oscillation. One interesting and very useful Dept. of Electronics & Communication 6 IES COLLEGE OF ENGG. COLLISION BUSTER features of the 555 timer in either mode is that the timing interval for either charge or discharge is independent of the supply voltage, Vcc. This is because the same Vcc is used both as charging voltage and as the basis voltages for the two comparators inside the 555. Thus the timing equations above depend only on the values for R and C in either operating mode. 3.2.4 741 OPERATIONAL AMPLIFIER IC An operational amplifier, which is often called an op-amp, is a DC-coupled high-gain electronic voltage amplifier with a differential input and, usually, a single-ended output.[1] An op-amp produces an output voltage that is typically millions of times larger than the voltage difference between its input terminals. Typically the op-amp's very large gain is controlled by negative feedback, which largely determines the magnitude of its output ("closed-loop") voltage gain in amplifier applications, or the transfer function required (in analog computers). Without negative feedback, and perhaps with positive feedback for regeneration, an op-amp essentially acts as a comparator. High input impedance at the input terminals (ideally infinite) and low output impedance at the output terminal(s) (ideally zero) are important typical characteristics. In an inverting amplifier, the output voltage changes in an opposite direction to the input voltage. Dept. of Electronics & Communication 7 IES COLLEGE OF ENGG. COLLISION BUSTER 3.2.5 7809-7909 VOLTAGE REGULATOR A voltage regulator is an electrical regulator designed to automatically maintain a constant voltage level. It may use an electromechanical mechanism, or passive or active electronic components. Depending on the design, it may be used to regulate one or more AC or DC voltages. With the exception of passive shunt regulators, all modern electronic voltage regulators operate by comparing the actual output voltage to some internal fixed reference voltage. Any difference is amplified and used to control the regulation element in such a way as to reduce the voltage error. This forms a negative feedback control loop; increasing the open-loop gain tends to increase regulation accuracy but reduce stability (avoidance of oscillation, or ringing during step changes). There will also be a trade-off between stability and the speed of the response to changes. If the output voltage is too low (perhaps due to input voltage reducing or load current increasing), the regulation element is commanded, up to a point, to produce a higher output voltage - by dropping less of the input voltage (for linear series regulators and buck switching regulators), or to draw input current for longer periods (boost-type switching regulators); if the output voltage is too high, the regulation element will normally be commanded to produce a lower voltage. Dept. of Electronics & Communication 8 IES COLLEGE OF ENGG. COLLISION BUSTER 3.2.6 DC MOTOR Brushless DC motors use a rotating permanent magnet in the rotor, and stationary electrical magnets on the motor housing. A motor controller converts DC to AC. This design is simpler than that of brushed motors because it eliminates the complication of transferring power from outside the motor to the spinning rotor. Advantages of brushless motors include long life span, little or no maintenance, and high efficiency. Disadvantages include high initial cost, and more complicated motor speed controllers. Dept. of Electronics & Communication 9 IES COLLEGE OF ENGG. COLLISION BUSTER 3.3 CIRCUIT DIAGRAM TRANSMITTER SECTION GND 1 2 3 4 IC1 8 7 6 5 555 1k VR110k INPUT R1 R3 1N4148DO35-7 D2 R4 220 Q1 D1BD139 1N4148DO35-7 OUTPUT Q2 BD140 GND 4.7k R5 220 R2 10k C1 GND .001uf GND Dept. of Electronics & Communication 10 IES COLLEGE OF ENGG. COLLISION BUSTER TRANSMITTER SECTION PCB LAYOUT Dept. of Electronics & Communication 11 IES COLLEGE OF ENGG. COLLISION BUSTER TRANSMITTER SECTION COMPONENT POSITION LAYOUT T1 VR1 BSY34 3 1 10k IC1 D1 555 R1 4.7k 1N4148DO35-7 R4 220 OUTPUT .01uf INPUT 1k R3 D2 R2 10k C2 .001uf C1 Dept. of Electronics & Communication 1N4148DO35-7 R5 220 T2 BSV17 12 IES COLLEGE OF ENGG. COLLISION BUSTER Dept. of Electronics & Communication 13 IES COLLEGE OF ENGG. COLLISION BUSTER Dept. of Electronics & Communication 14 IES COLLEGE OF ENGG.