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Islamic University of Gaza Electric Machine Lab Faculty of Engineering Eng. Omar A. Qarmout Eng. Amani S. Abu Reyala Electrical Engineering department Experiment DIRECT CURRENT MOTORS SEPARATELY EXITED, SHUNT AND COMPOUND CONNECTION 7 INTRODUCTION The dc motor is the machine that converts the electric energy into mechanical energy, in other meaning, it is considered a voltage to speed converter figure 7.1 (a, b) and a current to torque converter figure 7.1 (c, d). (a) DC Motor as a Voltage-to-Speed Converter (c) DC Generator as a Torque-to-Current Converter (b) Output Speed versus Voltage (d) Output Torque versus Current Figure 7.1: DC Motor When the output current increases the output speed decreases under fixed input voltage since there is an internal resistance n the armature which consume part from the input voltage Figure 7.2. & ; So when increase decreases and the speed decreases. (a) Simplified Equivalent Circuit of a DC Motor (b) Speed Versus Current Characteristic of a Separately-Excited DC Motor (Fixed Voltage) Figure 7.2: The Effect of Increasing the Input Current on the Output Speed in the DC Motor The magnet of the generator is electrical magnet which depends on its field current. The properties of the DC Motor are changed with changing the field current figure 7.3. Figure 7.3: Decreasing Current below its Nominal Value Increases and Decreases There are four connecting methods for the DC Motor one needs external voltage for the magnet coil and the other three depend on the input voltage of the motor. The relation between the output torque and the output speed is different from one to another Figure 7.4. Figure 7.4: Torque versus Speed Characteristics of Various DC Generators. PART1: SEPARATELY EXITED DC MOTOR AND FIELD CURRENT EFFECTS OBJECTIVE: After completing this part, you will be familiar with: ‐ The relation between the input voltage and the output speed of the DC Motor. ‐ The relation between the input current and the output torque of the DC Motor. ‐ The relation between the output speed and the input current. ‐ The effects of the magnetic current on the characteristics of the DC Motor. INTRODUCTION: At first a separated source will be used to obtain the current in the magnetic circuit of the stator that is the magnetic circuit is not connected electrically with input of the DC Motor so it's not affected with the changing of the input current of the DC Motor and has approximately constant current. The armature resistance of the DC Motor will be measured. It is not possible to measure the armature resistance directly with a conventional ohmmeter because the non-linear characteristic is too small. The general method used to of the motor brushes causes incorrect results when determine the armature resistance consists in connecting a dc power source to the motor armature and measuring the voltage required to produce nominal current flow in the armature windings. Power is not connected to the stator electromagnet to ensure that the motor does not turn, thus equals zero. The ratio of the armature voltage to the armature current yields the armature resistance directly or the slope of the relation between the voltage and current. (a) Separately-Excited DC Motor Coupled to a Dynamometer (b) Separated Magnetic Circuit Figure 7.5: Separately-Excited DC Motor. PRACTICAL 7.1.A: MEASURING THE ARMATURE RESISTANCE PROCEDURE: 1- Ensure that the power supply (unit 8821-25) is switched off. Then connect the circuit shown in Figure 7.5. 2- Let the Magnetic circuit open. 3- Increase the input voltage according to Table 7.1. 0 10 20 30 40 Input Voltage Input Current Table 7.1 4- Draw the graph of the relation between input voltage and input current. 5- Calculate the slope which is the armature resistance of the DC Motor. 6- Switch off the power supply. PRACTICAL 7.1.B: OUTPUT SPEED VERSUS INPUT VOLTAGE CHARACTERISTIC PROCEDURE: 1- Make the necessary connecting between the Dynamometer and the Data Acquisition Interface in order to receive the result on the computer. 2- Set the LOAD CONTROL knob to the MIN. position (fully CCW). 3- On the DC Motor set the Field Rheostat so that the field current is 190 . 4- On power supply, increase the input voltage of the DC Motor 10% and measure the speed in every time according to (table 7.2). Voltage (V) 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% Speed (r/min) Table 7.2 5- Turn of the power supply after finishing recording. 6- Draw the graph of the output speed as function of input voltage (what do you observe from the resulting graph? Why?) then determined the value of from the slope. PRACTICAL 7.1.C: OUTPUT TORQUE VERSUS CURRENT CHARACTERISTIC PROCEDURE: 1- Turn on the power supply then adjust the input voltage to reach the speed to 1500 r/min. 2- In the Metering window, record the dc motor output torque T, armature voltage EA , armature current IA , field current IF , and speed n (indicated by meters T, E1, I1, I2, and n, respectively) in the Data Table. On the Prime Mover / Dynamometer, set the DISPLAY switch to the TORQUE (T) position then adjust the LOAD CONTROL knob so that the torque indicated on the module display increases by 0.2 . (2.0 . ) increments up to 2.0 . (18.0 . ). For each torque setting, readjust the voltage control knob of the Power Supply so that the armature voltage EA remains equal to the value recorded in the previous step, then record the data in table 7.3. Input Voltage Output Torque . 0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 Input Current Field Current Output Speed / Calculate d Speed Input Power Output Power 2 Efficiency /60 1500 Table 7.3 3- Turn off the power supply. 4- Draw the graph of the output torque as function of input current (what do you observe from the slope. from the resulting graph? Why?) Then determined the value of PRACTICAL 7.1.D: OUTPUT SPEED VERSUS INPUT CURRENT CHARACTERISTIC 1- From table 7.3 draw the graph of the output speed as function of input current. 2- To explain the reason of decreasing the speed with increasing the input current at constant for every result then calculate the speed input voltage calculate . PRACTICAL 7.1.E: OUTPUT TORQUE VERSUS OUTPUT SPEED AND POWER 1- Draw the graph of the output torque as function of output speed from table 7.3. 2- Calculate the input and output power of the DC Motor to determine its efficiency. PRACTICAL 7.1.F: THE EFFECTS OF CHANGING THE FIELD CURRENT ON THE DC MOTOR CHARACTERISTIC 1234- Turn on the power supply. On the DC Motor set the Field Rheostat so that the field current is 145 Repeat PRACTICAL 6.1.B, (what is happened to ?). Repeat PRACTICAL 6.1.C, (what is happened to ?) . PART2: SERIES, SHUNT AND COMPOUND DC MOTOR ELEMENTS OBJECTIVE: After completing this part, you will also be able to demonstrate the main operating characteristics of series, shunt, and compound motors. INTRODUCTION: The series motor is a motor in which the field electromagnet is a series winding connected series with the armature as shown in Figure 7.6. The strength of the field electromagnet, therefore, varies as the armature current varies. As a result, and vary when the armature current varies. Figure 7.6 shows the speed versus torque characteristic of a series motor when the armature voltage is fixed. This characteristic shows that the speed decreases non-linearly as the torque increases, i.e. as the armature current increases. Figure 7.6: Series Motor and its Speed versus Torque Characteristic. The shunt motor is a motor in which the field electromagnet is a shunt winding connected in parallel with the armature, both being connected to the same dc voltage source as shown in Figure 7.7. For a fixed armature voltage, constants and are fixed, and the speed versus torque characteristic is very similar to that obtained with a separately-excited dc motor powered by a fixed-voltage dc source, as shown in Figure 7.7. As in a separately-excited dc motor, the characteristics ( and ) of a shunt motor can be changed by varying the field current with a rheostat. However, it is difficult to change the speed of a shunt motor by changing the armature voltage, because this changes the field current, and thereby, the motor characteristics, in a way that opposes speed change. Figure 7.7: Shunt Motor and its Characteristics. It is possible to combine shunt and series windings to obtain a particular speed versus torque characteristic. For example, to obtain the characteristic of decreasing speed when the motor torque increases, a series winding can be connected in series with the armature so that the magnetic flux it produces adds with the magnetic flux produced by a shunt winding. As a result, the magnetic flux increases automatically with increasing armature current. This type of dc motor is referred to as a cumulative compound motor because the magnetic fluxes produced by the series and shunt windings add together. Shunt and series windings can also be connected so that the magnetic fluxes subtract from each other. This connection produces a differential compound motor, which is rarely used because the motor becomes unstable when the armature current increases. Figure 7.8 shows a compound motor and its speed versus torque characteristic (cumulative compound). Figure 7.8: Compound Motor and its Speed versus Torque Characteristic. PRACTICAL 7.2.A: SERIES DC MOTOR CHARACTERISTICS 1- Ensure that the power supply (unit 8821-25) is switched off. 2- Make the needed change on the previous connection to get the connection in figure 7.9. Figure 7.9: Series Motor Coupled to a Dynamometer. 3- In the Metering window, record the dc motor output torque T, armature voltage EA , armature current IA , and speed n (indicated by meters T, E1, I1, and n, respectively) in the Data Table. On the Prime Mover / Dynamometer, set the DISPLAY switch to the TORQUE (T) position then adjust the LOAD CONTROL knob so that the torque indicated on the module display increases by 0.2 . (2.0 . ) increments up to 2.0 . (18.0 . ). For each torque setting, readjust the voltage control knob of the Power Supply so that the armature voltage EA remains equal to the value recorded in the previous step, then record the data in table 7.3. 4- Draw the graph of the output torque as function of output speed PRACTICAL 7.2.B: SHUNT DC MOTOR CHARACTERISTICS 1- Ensure that the power supply (unit 8821-25) is switched off. 2- Make the needed change on the previous connection to get the connection in figure 7.10. Figure 7.10: Shunt Motor Coupled to a Dynamometer. 3- In the Metering window, record the dc motor output torque T, armature voltage EA , armature current IA , field current IF , and speed n (indicated by meters T, E1, I1, I2, and n, respectively) in the Data Table. On the Prime Mover / Dynamometer, set the DISPLAY switch to the TORQUE (T) position then adjust the LOAD CONTROL knob so that the torque indicated on the module display increases by 0.2 . (2.0 . ) increments up to 2.0 . (18.0 . ). For each torque setting, readjust the voltage control knob of the Power Supply so that the armature voltage EA remains equal to the value recorded in the previous step, then record the data in table 7.3. 4- Draw the graph of the output torque as function of output speed. PRACTICAL 7.2.C: CUMULATIVE COMPOUND DC MOTOR 1- Ensure that the power supply (unit 8821-25) is switched off. 2- Make the needed change on the previous connection to get the connection in figure 7.9. Figure 7.6: Cumulative Compound DC Motor Coupled to a Dynamometer. 3- Repeat 3, 4 from PRACTICAL 7.2.B. 4- Compare between the result on 7.1.E, 7.2.A, 7.2.B and 7.2.C. PRACTICAL ASPECTS: ‐ ‐ ‐ The series motor provides a strong starting torque and a wide range of operating speeds when it is supplied by a fixed-voltage dc source. However, the speed, torque, and armature current depend on the mechanical load applied to the motor. Also, the series motor has non-linear operating characteristics as suggested by the speed versus torque relationship. As a result, it is difficult to operate a series motor at a constant speed when the mechanical load fluctuates. Furthermore, the armature current must be limited to prevent damages to the motor when it is starting (when power is applied to the motor). Finally, a series motor must never run with no-mechanical load because the speed increases to a very-high value which can damage the motor (motor runaway.) Today, series motors can operate with fixed-voltage power sources, for example, automobile starting motors; or with variable-voltage power sources, for example, traction systems. The main advantage of a shunt motor is the fact that only a single fixed-voltage dc source is required to supply power to both the armature and the shunt winding. Also, speed varies little as the mechanical load varies. However, a shunt motor has a limited speed range because speed cannot be easily varied by varying the armature voltage. Furthermore, the armature current must be limited to prevent damage to the motor when it is starting (when power is applied to the motor). Finally, when the shunt winding opens accidentally, the field current IF becomes zero, the motor speed increases rapidly, and motor runaway occurs as suggested by the speed versus field current characteristic. The main feature of cumulative compound motor characteristics is that the motor speed varies little and linearly as the torque varies. On the other hand, the series motor characteristic is non linear and shows that the motor speed varies a lot (wide range of operating speed) as the torque varies. Finally, the characteristic of a cumulative compound motor is a compromise of the series and shunt motor characteristics. It provides the compound motor with a fairly wide range of operating speed, but the speed does not vary linearly as the torque varies.