Download Balboa VS500Z v38 Hot Sheet

VS500Z Hot Sheet
Balboa Instruments
System PN 54368-02
System Model # VSP-VS500Z-CCAH
Software Version # 38
EPN # 2570
Base PCBA - PN 54369-02
PCB VS500Z - PN 22972 Rev C or D
Base Panels
VL200 (Mini bath) – PN 52144
VL401 (Lite Duplex) – PN 54094
VL402 (Duplex Digital) – PN 51676
Template used: 40600_L.pdf 09/10/2007
54368-02_97_A.pdf 09/24/2007
Page 1
54368-02_97_A
System Revision History
System PN EPN
54368
54368-01
54368-02
Date
Requested By
1801 05.09.2006 Balboa
1801 08.01.2006 Balboa
2570 09.24.2007 Balboa
Changes Made
New system
Software update to v35
Software update to v38
Page 2
54368-02_97_A
Basic System Features and Functions
Power Requirements
s 6!#(Z!#LASS!'&#)PROTECTEDSERVICE#IRCUIT"REAKERRATING!MAX
s ORWIRES;HOTHOTOPTIONALNEUTRALGROUND=
System Outputs
Setup 1 (As Manufactured)
s 60UMP3PEED
s 6/ZONE
s 63PA,IGHT
s 6!6(Stereo)
s 6K7(EATER
Setup 2
s 60UMP3PEED
s 6/ZONE
s 63PA,IGHT
s 6!6(Stereo)
s 6K7(EATER
Optional Devices
s 6#IRC0UMP
Optional Devices
s 6#IRC0UMP
Additional Options
K8
W3
s &ULL&EATURE$OLPHIN2EMOTE
and Spa-only Dolphin Remote
FUSE
/ZONEAND#IRC0UMPMUSTBESAMEVOLTAGE
(EATERWATTAGEISRATEDAT67HENRUNNING6TOHEATEROUTPUTISAPPROXIMATELY
K5
W2
J1 J1A
J10
s )22ECEIVER-ODULE
#ONNECTSTOTERMINAL*OR*
J2A
J18
s -OOD%&8,IGHTING
#ONNECTSTO3PA,IGHTTERMINAL*
1
U4
s &IBER%&8,IGHTING
#ONNECTSTO3PA,IGHTTERMINAL*
2 3
J12
J2
J13
Page 3
J60
J22
EXT.
RLY
AUX. F
J7
J8
SEN. A
SEN. B
BALBOA INSTRUMENTS, INC. 2-SPD
J44 VS500Z
EXT RLY
P/N 22972 REV D
VAC MADE IN U.S.A
COPYRIGHT 2005
54368-02_97_A
Basic System Features and Functions
Any time you change a DIP Switch, other than A1, you must reset Persistent
Memory for your new DIP Switch Settings changes to take effect. If you do
not reset Persistent Memory, your system may function improperly.
To reset Persistent Memory:
s Power down by disconnecting power source from spa.
s Put a jumper across J43, covering both pins. (See illustration below)
s Power up by connecting power source to spa.
s Wait until “ ” is displayed on your panel.
s Power down again.
s Remove jumper from J43 (May also move to cover 1 pin only)
s Power up again.
About Persistent Memory and Time of Day Retention:
This system uses memory that doesn’t require a battery to store a variety of
settings. What we refer to as Persistent Memory stores the filter settings,
the set temperature, and the heat mode.
Persistent Memory is not used for Time of Day. Only models with a
Serial Deluxe panel installed (VS5xxDZ and GS5xxDZ) can display the
time. However, during power loss to the spa, the system will lose the
correct time, and reset to 12:00 PM when power is restored.
Power Up Display Sequence
Upon power up, you should see the following on the display:
s Three numbers in a row, which are the SSID (the System Software
ID). The third display of these numbers is the Software Version,
which should match the version of your system. For example, if these
three numbers are
, that is a VS511SZ at version 38.
s Displayed next is: “ ” (indicating the system is configured for
a heater between 3 and 6 kW) or “ ” (indicating the system is
configured for a heater effectively* between 1 and 3 kW).
“ ” should appear for all VS models running at 240VAC.
“ ” should appear for all VS models running at 120VAC, as well
as all GS models. (*A heater which is rated at 4 kW at 240VAC will
function as a 1 kW heater at 120VAC.)
s “ ” will appear to signal the start of Priming Mode.
At this point, the power up sequence is complete. Refer to the Reference
Card for the VS or GS System model of your spa for information about how
the spa operates from this point on, including how to adjust the Time of
Day if using a Serial Deluxe style panel.
J43
TST
C
G
J90
J46
W7
K8
K9
T1
W3
J1 J1A
K5
W2
J20
F5, F3A 250V
K5
G
C
K4
J12
W1
SWITCHBANK
A
J29
J50
C
G
FUSE 3A 250V
C
G
C
S1 TST
G
C
G
J20
OZONE
J23
C
W4
PUMP
F1
G
C
J6 J43
J29
C
G
J47
G
J6
F4 FUSE .3A 250V
FUSE 20A 250V
F7
J50
K1
J17/26
J23
E.GND
K6
RST
SWITCHBANK A
K1
J10
J18
F2
J18
E.GND
S1 TST
SWITCHBANK A
EXT.
T
RLY
L
AUX. F
J7
J8
SEN. A
SEN. B
J1
K3
BLK AC
BALBOA INSTRUMENTS, INC. 2-SPD
J44 VS500Z
EXT RLY
P/N 22972 REV D
F4
K2
LINE
J13
J22
J57
TST
RST
J6 J43
S1
J7
J8
SEN. A
SEN. B
J9
J26
J43
F2
J60
J58
J12
J2
J6
U4
WHT AC
Balboa
U4
2 3
NEUTRAL
VS100
P/N 22964_B MADE IN U.S.A.
© 2006
1
K3
K2
W1
J13
T0.25A 250V
J2A
MADE IN U.S.A
V
VAC
COPYRIGHT 2005
HEATER
A
J43 on VS5xxZ and VS300 Series Main Board Shown.
J43 on GS5xxZ Series is located in approximately the same position.
SWITCHBANK A
J43 on VS100/GS100 Series Main Board Shown.
Page 4
54368-02_97_A
Wiring Configuration and DIP Settings
Setup 1 (As Manufactured)
s 6!<6(Stereo)
s 6K7(EATER
s $UPLEX-AIN0ANEL
s 6#IRC0UMP/PTIONAL
Ozone and Circ Pump must be same voltage.
DIP switch A9 must be ON if Circ Pump is installed.
Do not remove Fuse F7 (20A)
NEUTRAL
WHITE
W3
C
G
C
K5
W2
J1 J1A
J10
HOT
BLACK
J2A
K3
K2
TB1
J32 J33 J34
J36
2 3
J12
J2
J35
J43
J37
F2
RED AC
HTR2
J100
J13
HTR1
E.GND
Balboa
1
U4
J18
VS50x mode
HOT
RED
K4
TORQUE
RANGE
FOR TB1:
27-30 IN. LBS.
F1
FUSE 3A 250V
K8
K9
T1
J20
G
W7
W1
F4 FUSE .3A 250V
J29
C
J17/26
C
G
J16 J25 J63 J64
J15
W4
C
G
J11
J47
12V
Light
J73
F7 FUSE 20A 250V
Ozone
J66 J65
Audio Visual
2-Spd P1
WHT
T AC
W10
J50
J74
C
J62
Circ.Pump
J61
K1
K6 J23
BLK AC
F5
G
CLASS G FUSE 30A
J46
PCBA Rev D & E only.
Black jumper required.
Do not remove.
G
s 60UMP3PEED
s 6/ZONE
s 63PA,IGHT
J101
5.5 kW
J60
J22
EXT.
RLY
AUX. F
J6
S1 TST
SWITCHBANK A
J7
J8
SEN. A
SEN. B
BALBOA INSTRUMENTS, INC. 2-SPD
J44 VS500Z
EXT RLY
P/N 22972 REV D
VAC MADE IN U.S.A
COPYRIGHT 2005
Heater rated @ 240V
(Approx. 1.25kW @ 120V)
WARNING: Main Power to system should be turned OFF BEFORE adjusting DIP switches.
WARNING: Persistent Memory (J43) must be RESET to allow new DIP switch settings to take effect. (See Persistent Memory page)
SSID #
100
61
38
VS50x Compatible
120 Volt Connections
J12
240 Volt Connections
1
A1, Test Mode OFF
A2, Un, P1, TE, LT
A5, NA when A9 is OFF
3=Temp
4=Light
2
3
Black AC Jumpers
12 Volt Connections
Relay Control Wires
A7, Mode changes allowed
J43
Memory
Reset
A10, High Amp mode
Panel Button Positions
Panel Button Assignments
1=Unused
2=Pump 1
Wiring Color Key
1
1
2
3
4
4
3
Board Connector Key
1
Typically Line voltage
2
Typically Line voltage for 2-speed pumps
3
Neutral (Common)
4
Ground
2
Note flat sides in connector
Page 5
54368-02_97_A
Wiring Configuration and DIP Settings
Setup 2
s 6!<6(Stereo)
s 6K7(EATER
s $UPLEX-AIN0ANEL
s 6#IRC0UMP/PTIONAL
Ozone and Circ Pump must be same voltage.
DIP switch A9 must be ON if Circ Pump is installed.
Do not remove Fuse F7 (20A)
NEUTRAL
WHITE
W3
FUSE 3A 250V
C
G
C
K5
W2
J10
VS50x mode
K3
K2
TB1
J32 J33 J34
J36
J43
F2
RED AC
HTR2
J13
HTR1
J101
J60
J22
EXT.
RLY
AUX. F
J6
E.GND
J100
J12
J2
J35
J37
Balboa
2 3
1
U4
J18
J2A
HOT
RED
K4
TORQUE
RANGE
FOR TB1:
27-30 IN. LBS.
F1
J1 J1A
HOT
BLACK
DIP A10 must
be ON and
jumper added
for 120V systems.
Remove for
240V Systems.
K8
K9
T1
J20
G
W7
W1
F4 FUSE .3A 250V
J29
C
J17/26
C
G
W4
C
G
J16 J25 J63 J64
J15
J47
12V
Light
J73
F7 FUSE 20A 250V
Ozone
J11
J66 J65
Audio Visual
2-Spd P1
WHT
T AC
W10
J50
J74
C
J62
Circ.Pump
J61
K1
K6 J23
BLK AC
F5
G
CLASS G FUSE 30A
J46
PCBA Rev D & E only.
Black jumper required.
Do not remove.
G
s 60UMP3PEED
s 6/ZONE
s 63PA,IGHT
S1 TST
SWITCHBANK A
J7
J8
SEN. A
SEN. B
BALBOA INSTRUMENTS, INC. 2-SPD
J44 VS500Z
EXT RLY
P/N 22972 REV D
VAC MADE IN U.S.A
COPYRIGHT 2005
Heater rated @ 240V
(Approx. 1.25kW @ 120V)
5.5 kW
WARNING: Main Power to system should be turned OFF BEFORE adjusting DIP switches.
WARNING: Persistent Memory (J43) must be RESET to allow new DIP switch settings to take effect. (See Persistent Memory page)
SSID #
100
61
38
VS50x Compatible
120 Volt Connections
J12
240 Volt Connections
1
A1, Test Mode OFF
A2, Un, P1, TE, LT
A5, NA when A9 is OFF
3=Temp
4=Light
2
3
Black AC Jumpers
12 Volt Connections
Relay Control Wires
A7, Mode changes allowed
J43
Memory
Reset
A10, High
Amp mode
mode
Low Amp
Panel Button Positions
Panel Button Assignments
1=Unused
2=Pump 1
Wiring Color Key
1
1
2
3
4
4
3
Board Connector Key
1
Typically Line voltage
2
Typically Line voltage for 2-speed pumps
3
Neutral (Common)
4
Ground
2
Note flat sides in connector
Page 6
54368-02_97_A
DIP Switches and Jumpers Definitions
SSID 100 61 38
Base Model VS500Z
DIP Switch Key
A1 Test Mode (normally OFF)
A2 “ON” position: Button layout will be: Pump 1, Light, Temp Down, Temp Up *
“OFF” position: Button layout will be: Unused, Pump 1, Temp, Light
A3 “ON” position: use Mini Panel *
“OFF” position: use Lite Duplex or Digital Duplex panel
A4 Aux Freeze (must be OFF)
A5 Disabled when A9 is OFF
“ON” position: Two-speed pump 1
“OFF” position: One-speed pump 1 (A9 must be On and a Circ Pump installed)
A6 “ON” position: 50Hz operation
“OFF” position: 60Hz operation
A7 “ON” position: Standard mode only
“OFF” position: Std/Ecn/Sleep mode changes allowed
A8 “ON” position: temperature is displayed in degrees Celsius
“OFF” position: temperature is displayed in degrees Fahrenheit
A9 “ON” position: 24 Hour Circ Pump with 3ºF shut off, Ozone runs with Circ Pump
“OFF” position: no Circ Pump, Ozone runs with Pump 1-low during filter cycles only
A10 “ON” position: heater is disabled while any high-speed pump is running (low amperage mode)
“OFF” position: heater can run while any/all high-speed pumps are running (high amperage mode)
* Panels with button layout
are not compatible when A2 or A3 is ON.
Note: No blower or second pump available on VS500Z model. If additional output is required, use VS501Z or higher.
Jumper Key
J12
Factory set. DO NOT MOVE.
Jumper must be on Pins 1 and 2 for VS51xZ/VS5xxSZ/VS5xxDZ software.
Jumper must be on Pins 2 and 3 for VS50xZ software.
J43
When jumper is placed on 2 pins during power-up, system will reset persistent memory.
Leave on 1 pin only to enable persistent memory feature.
WARNING:
sSetting DIP switches incorrectly may cause abnormal system behavior and/or damage to system components.
sRefer to Switchbank illustration on Wiring Configuration page for correct settings for this system.
sContact Balboa if you require additional configuration pages added to this hot sheet.
Panel Button Positions
A3: OFF
1
1
2
A3:ON
3
1
2
3
4
4
3
2
4
Panel Button Assignments
1=Unused
3=Temp
4=Light
1=Pump 1
2=Light
3=Temp Down
4=Temp Up
A2: OFF 2=Pump 1
A2:ON
Page 7
54368-02_97_A
Ozone Connections
Ozone Connector Voltage: The VS500Z circuit board is factory configured to deliver a preset voltage (120V or
240V) to the on-board ozone connector (J29). See the ratings table on the wiring diagram attached to the cover
of the enclosure for the configured voltage. For 240V output W2 connects to Red AC and for 120V output W2
connects to White AC.
The voltage to the ozone connector can be changed in the field if required. W2 just needs to be set for the
required voltage.
WARNING: Changing the voltage of the ozone connector also effects the voltage supplied to the circ
pump connector (J47). Any equipment controlled by that connector may be damaged if the wrong voltage
is selected.
Balboa Ozone Generator: If the board is set up to operate a 120V ozone generator, the connector on the ozone
generator is likely to be configured correctly, but should be compared to the illustration below.
If a 240V ozone generator is required, be sure the red wire in the ozone cord is positioned in the connector next
to the green ground wire as described below.
Note: A special tool is required to remove the pins from the connector body once they are snapped in place.
Check with your Balboa Account Manager for information on purchasing a pin-removal tool.
Balboa Ozone connector configuration for 120V 60Hz
B
Line - Black conductor
Use this slot for the leftover Red conductor
Common - Install the White conductor here for 120V ozone
Ground (Green) conductor
G
Flat sides of sockets as shown
Balboa Ozone connector configuration for 240V 60Hz
B
FUSE 20A 250V
J46
Line - Black conductor
Use this slot for the leftover White conductor
Common - Install the Red conductor here for 240V ozone
Ground (Green) conductor
J47
J29
R
Circ.Pump
W
W
W
G
W3
W2
FUSE 3A 250V
B
J20
F1
12V
Light
K8
G
K5
Line - Black conductor
Use this slot for the leftover conductor
Common - Red for 240V or White for 120V ozone (See W2 wire)
Ground (Green) conductor
W2 wire determines voltage
J1 J1A
J10
Page 8
54368-02_97_A
Duplex Panel Configurations
Heat
Jets
Temp
Light
SETUPS 1-2
A3 must be OFF
VL401 (Lite Digital)
PN 54135 with Overlay PN 10839
s Connects to Main Panel terminal J1
Heat
Jets
Temp
Light
A3 must be OFF
OPTIONAL PANEL
VL403 (LED Lite Digital)
PN 54105-01 with Overlay PN 10753
s Connects to Main Panel terminal J1
s Not compatible with some configurations; not recommended for new designs
VL200 (Mini Panel)
PN 52487 with Overlay PN 11219
s Connects to Main Panel terminal J1
A3 must be ON
Page 9
54368-02_97_A