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VS501Z Hot Sheet
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System Model # VSP-VS501Z-CCAH
Software Version # 35
EPN # 1801
Base PCBA - PN 54357-01
PCB VS500Z - PN 22972 Rev C or D
Base Panels
Duplex Digital – PN 54093
Lite Duplex – PN 54094
Template used: 40600_C.pdf 05/04/2006
54356_01-97_B.pdf 06/14/2006
54356_01-97_B
Basic System Features and Functions
Power Requirements
• 120/240VAC, 60Hz, 16/32A, Class A GFCI-protected service (Circuit Breaker rating = 50A max.)
• 4 wires (hot, hot, neutral, ground)
System Outputs (As Configured)
•
•
•
•
•
•
•
120V Pump 1, 2-Speed
120V Blower
120V Circ Pump
120V Ozone
12V Spa Light
120V AV (Stereo)
240V 5.5kW Heater
Additional Options
• IR Receiver Module
Connects to terminal J1 or J2
K8
W3
K5
W2
J1 J1A
• Ozone Generator
Connects to terminal J29
J10
• MoodEFX Lighting
Connects to Spa Light terminal J20
• FiberEFX Lighting
Connects to Spa Light terminal J20
FUSE
• Full Feature Dolphin Remote
and Spa-only Dolphin Remote
J18
J2A
1
U4
2 3
J12
J2
• Stereo System
Connects to A.V. terminal J50
J13
J60
J22
EXT.
RLY
AUX. F
J7
J8
SEN. A
SEN. B
BALBOA INSTRUMENTS, INC. 2-SPD
J44 VS500Z
EXT RLY
P/N 22972 REV D
VAC MADE IN U.S.A
COPYRIGHT 2005
54356_01-97_B
Wiring Configuration
NEUTRAL
WHITE
W3
R
FUSE 3A 250V
W
W
B
F1
G
K5
W2
J1 J1A
J10
VS50x mode
K3
K2
TB1
J36
J43
J37
F2
RED AC
Balboa
2 3
J12
J2
J35
HTR2
J100
HTR1
J101
J13
E.GND
J32 J33 J34
1
U4
J18
J2A
HOT
RED
K4
TORQUE
RANGE
FOR TB1:
27-30 IN. LBS.
J20
W
J46
R
B
W
K8
K9
T1
HOT
BLACK
Jumper needed
for 120V systems
Remove for
240V Systems
G
B
W
G
W4
R
R
R
B
W
G
W7
W1
F4 FUSE .3A 250V
J29
12V
Light
J16 J25 J63 J64
J15
J47
Ozone
J11
J66 J65
Blower
Audio Visual
2-Spd P1
WHT
T AC
FUSE 20A 250V
F7
J50
K1
B
J23
J17/26
J62
W
J61
G
K6
BLK AC
F5
Circ.Pump
CLASS G FUSE 30A
J60
J22
EXT.
RLY
AUX. F
J6
S1 TST
SWITCHBANK A
J7
J8
SEN. A
SEN. B
BALBOA INSTRUMENTS, INC. 2 SPD
J44 VS500Z
EXT RLY
P/N 22972 REV D
VAC MADE IN U.S.A
COPYRIGHT 2005
5.5 kW
Wiring Color Key
120 Volt Connections
240 Volt Connections
Black AC Jumpers
12 Volt Connections
Relay Control Wires
PCB Revision
History
C
Production Release
D
Added Red AC connections J36 & J37; Added Aux Heater connections J100 & J101
54356_01-97_B
Configuration Options
K6
BLK AC
F5
J61
4
J62
5
J23
6
7
FUSE 20A 250V
F7
J50
K1
8
9
J47
J29
NEUTRAL
WHITE
K4
R
W
W
G
W
B
B
J18
D
J2
J43
J13
J60
HTR2
E.GND
HTR1
J101
2
Output Features
+ W2
+ W2
2 3
J12
F2
J100
J50
+ W4
J17/26 + W7
B
C
U4
J35
J37
Balboa
+ W1
K5
W2
J1A
1
K3
K2
RED AC
1
A
J2A
TB1
E
W
R
B
W
J1
G
R
J17/26
W3
F1
J10
HOT
RED
TORQUE
RANGE
FOR TB1:
27-30 IN. LBS.
J36
J20
K8
K9
T1
F4 FUSE .3A 250V
J32 J33 J34
J47
J29
W7
HOT
BLACK
C
J23
J20
W1
B
D
G
J16 J25 J63 J64
J15
G
G
J11
W4
J66 J65
W
WHT AC
B
B
R
A
W
R
CLASS G FUSE 30A
3
FUSE 3A 250V
2
J46
1
3
4
5
J22
J6
S1 TST
SWITCHBANK A
6
EXT.
RLY
7
AUX. F
J7
SEN. A
BALBOA INSTRUMENTS, INC. 2-SPD
J44 VS500Z
EXT RLY
P/N 22972 REV D
J8
SEN. B
8
E
VAC MADE IN U.S.A
COPYRIGHT 2005
9
Quadrant
– 2-Speed Pump 1
4-A
– OR 1-Speed Pump 1 with DIP Switch A5
– Audio Visual power output (Hot)
6-A
– 1-Speed Blower (W3 to J46)
6-B
– OR Single-Speed Pump 2 or Pump 3 (W3 to J62)
– Circ Pump
8-A
– Ozone (Same voltage as Circ Pump, if used) 9-A
– Note X-03 option at right for retro fit
– Spa Light (12V only)
9-A
System can be factory configured for either a Duplex Topside Panel or a Serial Standard Panel.
Balboa
Instruments
Incorporated
X-Mount P
PN 53933
Used for mounting any Expander Board
in a plastic enclosure.
Standoffs attach to heater mounting bracket.
54356_01-97_B
Expander Options
K1
J6
J1
W
G
R
B
R
B
W1
F30A 250V
W
F1
J6
J7
G
J2
J4
W12
X-P
PN 53544
Used for a 1-speed Pump output.
Represents a VS510Z.
R
B
W
X-P231
PN 53681
Can replace the X-P in cases where branch circuit
protection is needed for high amperage devices that
would over-burden power input fuse F5 (1-A) on the
main PCBA.
• J6 on the X-P231 connects directly to Black AC by
using J66 or J65 on the main board (1-B).
• Connect J7 wire on the X-P231 to J60 on the main
board (7-E).
• Connect W1 on the X-P231 to Red AC on the main
board (2-D).
G
K1
J6
W12
F5
F10A 250V
J3
J2
PN 53310
X-B
Used for a Blower output ONLY.
Represents a VS512Z.
J1
R
B
W1
F30A 250V
W
F1
J6
G
J7
K1
J6
R
B
W
G
R
B
W
G
X-P332
PN TBD
Used for an additional 2-speed Pump output.
Represents a VS521Z.
J7
J2
J4
J5 W12
To J17/26
(Blower/P2)
VS-P2 Adapter Wire
PN 25339
To J5 on X-O3
• J6 on the X-P332 connects directly to Black AC by
using J66 or J65 on the main board (1-B).
• Connect J7 wire on the X-P332 to J13 on the main
board (9-E).
• Connect W1 on the X-P332 to Red AC on the main
board (2-D).
NOTE Regarding J12 (Quadrant 9-D):
When J12 on the Main Board is jumpered on
pins 2 & 3, the system is in VS50xZ compatibility
mode.
X-2SP Kit
PN 53913
Adapter PN 25339 is used in conjuction with an X-O3 to
run a 2-speed pump 2.
• J4 connects to Black AC (3-A) using J61 or J62 on main board.
• Connect 2-speed pump to J7 on X-03.
No Blower is available when this kit is used.
Represents a VS511Z.
If J12 on the Main Board is jumpered on pins 1 & 2,
the system is in VS51xZ/VS5xxSZ/VS5xxDZ
compatibility mode.
Document PN 40540_H
06-14-2006
54356_01-97_B
DIP Switches and Jumpers
SSID #
100
63
35
VS50x Compatible
J12
1
A1, Test Mode OFF
A2, Mode changes allowed A7, J17/26, J, T, L
A10, High Amp mode
DIP Switch Key
A1
................
A2
................
................
A3
................
................
A4
................
A5
................
................
A6
................
................
A7
................
................
A8
................
................
A9
................
................
A10
................
................
2
3
J43
Memory
Reset
Test Mode (normally Off)
In “ON” position, Standard mode only
In “OFF” position, Std/Ecn/Sleep mode changes allowed
In “ON” position, use Mini Panel
In “OFF” position, use Digital Duplex or Light Duplex panel
Aux Freeze (must be OFF)
In “ON” position, Two-speed pump 1
In “OFF” position, One-speed pump 1 (A9 must be On and a circ pump installed)
In “ON” position, 50Hz operation
In “OFF” position, 60Hz operation
In “ON” position, Button layout will be: Jets, Light, Down, Up with J17/J26 equipment on 1-button Aux panel**
In “OFF” position, Button layout will be: J17/J26 equipment, Jets, Temp, Light
In “ON” position, temperature is displayed in degrees Celsius
In “OFF” position, temperature is displayed in degrees Fahrenheit
In “ON” Position, 24 Hour Circ Pump with 3ºF shut off
In “OFF” position, no circ pump
In “ON” Position, heater is disabled while any high-speed pump or blower is running (low amperage mode)
In “OFF” position, heater can run while any/all high-speed pumps or blowers are running (high amperage mode)
* Blower or second pump is not optional. For no blower, use VS500Z.
** J2 on Main Board must be a 6-pin connector.
Jumper Key
J12
Jumper on Pin 1 and 2 will enable VS51x compatibility mode.
Jumper on Pin 2 and 3 will enable VS50x compatibility mode.
J43
When jumper is placed on 2 pins during power-up, system will reset persistent memory.
Leave on 1 pin only to enable persistent memory feature.
54356_01-97_B
Ozone Connections
Ozone Connector Voltage: The VS500Z circuit board is factory configured to deliver a preset
voltage (120V or 240V) to the on-board ozone connector (J29). See the ratings table on the
wiring diagram attached to the cover of the enclosure for the configured voltage. For 240V
output W2 connects to Red AC and for 120V output W2 connects to White AC.
The voltage to the ozone connector can be changed in the field if required. W2 just needs to be
set for the required voltage.
WARNING: Changing the voltage of the ozone connector also effects the voltage supplied to
the circ pump connector (J47). Any equipment controlled by that connector may be damaged
if the wrong voltage is selected.
Balboa Ozone Generator: If the board is set up to operate a 120V ozone generator, the connector
on the ozone generator is likely to be configured correctly, but should be compared to the
illustration below.
If a 240V ozone generator is required, be sure the red wire in the ozone cord is positioned in the
connector next to the green ground wire as described below.
Note: A special tool is required to remove the pins from the connector body once they are
snapped in place. Check with your Balboa Account Manager for information on purchasing a
pin-removal tool.
Balboa Ozone connector configuration for 120V 60Hz
B
Black conductor
Use this slot for the leftover Red conductor
Install the White conductor here for 120V ozone
Green (ground) conductor
G
Balboa Ozone connector configuration for 240V 60Hz
B
Black conductor
Use this slot for the leftover White conductor
Install the Red conductor here for 240V ozone
Green (ground) conductor
G
54356_01-97_B
Duplex Panel Configurations
Blower
Set
Electronic Spa Controls
Heat
Light
Jets
LCD Duplex Digital System
Duplex Digital
PN 54093 with Overlay PN 10668
• Connects to Main Panel terminal J1
Heat
Blower
Jets
Electronic Spa Controls
LCD Lite Duplex
System
Temp
Light
Lite Digital
PN 54094 with Overlay PN 10669
• Connects to Main Panel terminal J1
Several configurations of the panels shown above can be created as custom parts.
Separate Temperature Up and Down buttons can be done if no Blower is present, or if Blower
is on a 1-button Aux panel and J2 is 6-pin connector.
54356_01-97_B