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Download Balboa VS500Z v38 Hot Sheet
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VS500Z Hot Sheet Balboa Instruments System PN 54368-02 System Model # VSP-VS500Z-CCAH Software Version # 38 EPN # 2570 Base PCBA - PN 54369-02 PCB VS500Z - PN 22972 Rev C or D Base Panels VL200 (Mini bath) – PN 52144 VL401 (Lite Duplex) – PN 54094 VL402 (Duplex Digital) – PN 51676 Template used: 40600_L.pdf 09/10/2007 54368-02_97_A.pdf 09/24/2007 Page 1 54368-02_97_A System Revision History System PN EPN 54368 54368-01 54368-02 Date Requested By 1801 05.09.2006 Balboa 1801 08.01.2006 Balboa 2570 09.24.2007 Balboa Changes Made New system Software update to v35 Software update to v38 Page 2 54368-02_97_A Basic System Features and Functions Power Requirements s 6!#(Z!#LASS!'&#)PROTECTEDSERVICE#IRCUIT"REAKERRATING!MAX s ORWIRES;HOTHOTOPTIONALNEUTRALGROUND= System Outputs Setup 1 (As Manufactured) s 60UMP3PEED s 6/ZONE s 63PA,IGHT s 6!6(Stereo) s 6K7(EATER Setup 2 s 60UMP3PEED s 6/ZONE s 63PA,IGHT s 6!6(Stereo) s 6K7(EATER Optional Devices s 6#IRC0UMP Optional Devices s 6#IRC0UMP Additional Options K8 W3 s &ULL&EATURE$OLPHIN2EMOTE and Spa-only Dolphin Remote FUSE /ZONEAND#IRC0UMPMUSTBESAMEVOLTAGE (EATERWATTAGEISRATEDAT67HENRUNNING6TOHEATEROUTPUTISAPPROXIMATELY K5 W2 J1 J1A J10 s )22ECEIVER-ODULE #ONNECTSTOTERMINAL*OR* J2A J18 s -OOD%&8,IGHTING #ONNECTSTO3PA,IGHTTERMINAL* 1 U4 s &IBER%&8,IGHTING #ONNECTSTO3PA,IGHTTERMINAL* 2 3 J12 J2 J13 Page 3 J60 J22 EXT. RLY AUX. F J7 J8 SEN. A SEN. B BALBOA INSTRUMENTS, INC. 2-SPD J44 VS500Z EXT RLY P/N 22972 REV D VAC MADE IN U.S.A COPYRIGHT 2005 54368-02_97_A Basic System Features and Functions Any time you change a DIP Switch, other than A1, you must reset Persistent Memory for your new DIP Switch Settings changes to take effect. If you do not reset Persistent Memory, your system may function improperly. To reset Persistent Memory: s Power down by disconnecting power source from spa. s Put a jumper across J43, covering both pins. (See illustration below) s Power up by connecting power source to spa. s Wait until “ ” is displayed on your panel. s Power down again. s Remove jumper from J43 (May also move to cover 1 pin only) s Power up again. About Persistent Memory and Time of Day Retention: This system uses memory that doesn’t require a battery to store a variety of settings. What we refer to as Persistent Memory stores the filter settings, the set temperature, and the heat mode. Persistent Memory is not used for Time of Day. Only models with a Serial Deluxe panel installed (VS5xxDZ and GS5xxDZ) can display the time. However, during power loss to the spa, the system will lose the correct time, and reset to 12:00 PM when power is restored. Power Up Display Sequence Upon power up, you should see the following on the display: s Three numbers in a row, which are the SSID (the System Software ID). The third display of these numbers is the Software Version, which should match the version of your system. For example, if these three numbers are , that is a VS511SZ at version 38. s Displayed next is: “ ” (indicating the system is configured for a heater between 3 and 6 kW) or “ ” (indicating the system is configured for a heater effectively* between 1 and 3 kW). “ ” should appear for all VS models running at 240VAC. “ ” should appear for all VS models running at 120VAC, as well as all GS models. (*A heater which is rated at 4 kW at 240VAC will function as a 1 kW heater at 120VAC.) s “ ” will appear to signal the start of Priming Mode. At this point, the power up sequence is complete. Refer to the Reference Card for the VS or GS System model of your spa for information about how the spa operates from this point on, including how to adjust the Time of Day if using a Serial Deluxe style panel. J43 TST C G J90 J46 W7 K8 K9 T1 W3 J1 J1A K5 W2 J20 F5, F3A 250V K5 G C K4 J12 W1 SWITCHBANK A J29 J50 C G FUSE 3A 250V C G C S1 TST G C G J20 OZONE J23 C W4 PUMP F1 G C J6 J43 J29 C G J47 G J6 F4 FUSE .3A 250V FUSE 20A 250V F7 J50 K1 J17/26 J23 E.GND K6 RST SWITCHBANK A K1 J10 J18 F2 J18 E.GND S1 TST SWITCHBANK A EXT. T RLY L AUX. F J7 J8 SEN. A SEN. B J1 K3 BLK AC BALBOA INSTRUMENTS, INC. 2-SPD J44 VS500Z EXT RLY P/N 22972 REV D F4 K2 LINE J13 J22 J57 TST RST J6 J43 S1 J7 J8 SEN. A SEN. B J9 J26 J43 F2 J60 J58 J12 J2 J6 U4 WHT AC Balboa U4 2 3 NEUTRAL VS100 P/N 22964_B MADE IN U.S.A. © 2006 1 K3 K2 W1 J13 T0.25A 250V J2A MADE IN U.S.A V VAC COPYRIGHT 2005 HEATER A J43 on VS5xxZ and VS300 Series Main Board Shown. J43 on GS5xxZ Series is located in approximately the same position. SWITCHBANK A J43 on VS100/GS100 Series Main Board Shown. Page 4 54368-02_97_A Wiring Configuration and DIP Settings Setup 1 (As Manufactured) s 6!<6(Stereo) s 6K7(EATER s $UPLEX-AIN0ANEL s 6#IRC0UMP/PTIONAL Ozone and Circ Pump must be same voltage. DIP switch A9 must be ON if Circ Pump is installed. Do not remove Fuse F7 (20A) NEUTRAL WHITE W3 C G C K5 W2 J1 J1A J10 HOT BLACK J2A K3 K2 TB1 J32 J33 J34 J36 2 3 J12 J2 J35 J43 J37 F2 RED AC HTR2 J100 J13 HTR1 E.GND Balboa 1 U4 J18 VS50x mode HOT RED K4 TORQUE RANGE FOR TB1: 27-30 IN. LBS. F1 FUSE 3A 250V K8 K9 T1 J20 G W7 W1 F4 FUSE .3A 250V J29 C J17/26 C G J16 J25 J63 J64 J15 W4 C G J11 J47 12V Light J73 F7 FUSE 20A 250V Ozone J66 J65 Audio Visual 2-Spd P1 WHT T AC W10 J50 J74 C J62 Circ.Pump J61 K1 K6 J23 BLK AC F5 G CLASS G FUSE 30A J46 PCBA Rev D & E only. Black jumper required. Do not remove. G s 60UMP3PEED s 6/ZONE s 63PA,IGHT J101 5.5 kW J60 J22 EXT. RLY AUX. F J6 S1 TST SWITCHBANK A J7 J8 SEN. A SEN. B BALBOA INSTRUMENTS, INC. 2-SPD J44 VS500Z EXT RLY P/N 22972 REV D VAC MADE IN U.S.A COPYRIGHT 2005 Heater rated @ 240V (Approx. 1.25kW @ 120V) WARNING: Main Power to system should be turned OFF BEFORE adjusting DIP switches. WARNING: Persistent Memory (J43) must be RESET to allow new DIP switch settings to take effect. (See Persistent Memory page) SSID # 100 61 38 VS50x Compatible 120 Volt Connections J12 240 Volt Connections 1 A1, Test Mode OFF A2, Un, P1, TE, LT A5, NA when A9 is OFF 3=Temp 4=Light 2 3 Black AC Jumpers 12 Volt Connections Relay Control Wires A7, Mode changes allowed J43 Memory Reset A10, High Amp mode Panel Button Positions Panel Button Assignments 1=Unused 2=Pump 1 Wiring Color Key 1 1 2 3 4 4 3 Board Connector Key 1 Typically Line voltage 2 Typically Line voltage for 2-speed pumps 3 Neutral (Common) 4 Ground 2 Note flat sides in connector Page 5 54368-02_97_A Wiring Configuration and DIP Settings Setup 2 s 6!<6(Stereo) s 6K7(EATER s $UPLEX-AIN0ANEL s 6#IRC0UMP/PTIONAL Ozone and Circ Pump must be same voltage. DIP switch A9 must be ON if Circ Pump is installed. Do not remove Fuse F7 (20A) NEUTRAL WHITE W3 FUSE 3A 250V C G C K5 W2 J10 VS50x mode K3 K2 TB1 J32 J33 J34 J36 J43 F2 RED AC HTR2 J13 HTR1 J101 J60 J22 EXT. RLY AUX. F J6 E.GND J100 J12 J2 J35 J37 Balboa 2 3 1 U4 J18 J2A HOT RED K4 TORQUE RANGE FOR TB1: 27-30 IN. LBS. F1 J1 J1A HOT BLACK DIP A10 must be ON and jumper added for 120V systems. Remove for 240V Systems. K8 K9 T1 J20 G W7 W1 F4 FUSE .3A 250V J29 C J17/26 C G W4 C G J16 J25 J63 J64 J15 J47 12V Light J73 F7 FUSE 20A 250V Ozone J11 J66 J65 Audio Visual 2-Spd P1 WHT T AC W10 J50 J74 C J62 Circ.Pump J61 K1 K6 J23 BLK AC F5 G CLASS G FUSE 30A J46 PCBA Rev D & E only. Black jumper required. Do not remove. G s 60UMP3PEED s 6/ZONE s 63PA,IGHT S1 TST SWITCHBANK A J7 J8 SEN. A SEN. B BALBOA INSTRUMENTS, INC. 2-SPD J44 VS500Z EXT RLY P/N 22972 REV D VAC MADE IN U.S.A COPYRIGHT 2005 Heater rated @ 240V (Approx. 1.25kW @ 120V) 5.5 kW WARNING: Main Power to system should be turned OFF BEFORE adjusting DIP switches. WARNING: Persistent Memory (J43) must be RESET to allow new DIP switch settings to take effect. (See Persistent Memory page) SSID # 100 61 38 VS50x Compatible 120 Volt Connections J12 240 Volt Connections 1 A1, Test Mode OFF A2, Un, P1, TE, LT A5, NA when A9 is OFF 3=Temp 4=Light 2 3 Black AC Jumpers 12 Volt Connections Relay Control Wires A7, Mode changes allowed J43 Memory Reset A10, High Amp mode mode Low Amp Panel Button Positions Panel Button Assignments 1=Unused 2=Pump 1 Wiring Color Key 1 1 2 3 4 4 3 Board Connector Key 1 Typically Line voltage 2 Typically Line voltage for 2-speed pumps 3 Neutral (Common) 4 Ground 2 Note flat sides in connector Page 6 54368-02_97_A DIP Switches and Jumpers Definitions SSID 100 61 38 Base Model VS500Z DIP Switch Key A1 Test Mode (normally OFF) A2 “ON” position: Button layout will be: Pump 1, Light, Temp Down, Temp Up * “OFF” position: Button layout will be: Unused, Pump 1, Temp, Light A3 “ON” position: use Mini Panel * “OFF” position: use Lite Duplex or Digital Duplex panel A4 Aux Freeze (must be OFF) A5 Disabled when A9 is OFF “ON” position: Two-speed pump 1 “OFF” position: One-speed pump 1 (A9 must be On and a Circ Pump installed) A6 “ON” position: 50Hz operation “OFF” position: 60Hz operation A7 “ON” position: Standard mode only “OFF” position: Std/Ecn/Sleep mode changes allowed A8 “ON” position: temperature is displayed in degrees Celsius “OFF” position: temperature is displayed in degrees Fahrenheit A9 “ON” position: 24 Hour Circ Pump with 3ºF shut off, Ozone runs with Circ Pump “OFF” position: no Circ Pump, Ozone runs with Pump 1-low during filter cycles only A10 “ON” position: heater is disabled while any high-speed pump is running (low amperage mode) “OFF” position: heater can run while any/all high-speed pumps are running (high amperage mode) * Panels with button layout are not compatible when A2 or A3 is ON. Note: No blower or second pump available on VS500Z model. If additional output is required, use VS501Z or higher. Jumper Key J12 Factory set. DO NOT MOVE. Jumper must be on Pins 1 and 2 for VS51xZ/VS5xxSZ/VS5xxDZ software. Jumper must be on Pins 2 and 3 for VS50xZ software. J43 When jumper is placed on 2 pins during power-up, system will reset persistent memory. Leave on 1 pin only to enable persistent memory feature. WARNING: sSetting DIP switches incorrectly may cause abnormal system behavior and/or damage to system components. sRefer to Switchbank illustration on Wiring Configuration page for correct settings for this system. sContact Balboa if you require additional configuration pages added to this hot sheet. Panel Button Positions A3: OFF 1 1 2 A3:ON 3 1 2 3 4 4 3 2 4 Panel Button Assignments 1=Unused 3=Temp 4=Light 1=Pump 1 2=Light 3=Temp Down 4=Temp Up A2: OFF 2=Pump 1 A2:ON Page 7 54368-02_97_A Ozone Connections Ozone Connector Voltage: The VS500Z circuit board is factory configured to deliver a preset voltage (120V or 240V) to the on-board ozone connector (J29). See the ratings table on the wiring diagram attached to the cover of the enclosure for the configured voltage. For 240V output W2 connects to Red AC and for 120V output W2 connects to White AC. The voltage to the ozone connector can be changed in the field if required. W2 just needs to be set for the required voltage. WARNING: Changing the voltage of the ozone connector also effects the voltage supplied to the circ pump connector (J47). Any equipment controlled by that connector may be damaged if the wrong voltage is selected. Balboa Ozone Generator: If the board is set up to operate a 120V ozone generator, the connector on the ozone generator is likely to be configured correctly, but should be compared to the illustration below. If a 240V ozone generator is required, be sure the red wire in the ozone cord is positioned in the connector next to the green ground wire as described below. Note: A special tool is required to remove the pins from the connector body once they are snapped in place. Check with your Balboa Account Manager for information on purchasing a pin-removal tool. Balboa Ozone connector configuration for 120V 60Hz B Line - Black conductor Use this slot for the leftover Red conductor Common - Install the White conductor here for 120V ozone Ground (Green) conductor G Flat sides of sockets as shown Balboa Ozone connector configuration for 240V 60Hz B FUSE 20A 250V J46 Line - Black conductor Use this slot for the leftover White conductor Common - Install the Red conductor here for 240V ozone Ground (Green) conductor J47 J29 R Circ.Pump W W W G W3 W2 FUSE 3A 250V B J20 F1 12V Light K8 G K5 Line - Black conductor Use this slot for the leftover conductor Common - Red for 240V or White for 120V ozone (See W2 wire) Ground (Green) conductor W2 wire determines voltage J1 J1A J10 Page 8 54368-02_97_A Duplex Panel Configurations Heat Jets Temp Light SETUPS 1-2 A3 must be OFF VL401 (Lite Digital) PN 54135 with Overlay PN 10839 s Connects to Main Panel terminal J1 Heat Jets Temp Light A3 must be OFF OPTIONAL PANEL VL403 (LED Lite Digital) PN 54105-01 with Overlay PN 10753 s Connects to Main Panel terminal J1 s Not compatible with some configurations; not recommended for new designs VL200 (Mini Panel) PN 52487 with Overlay PN 11219 s Connects to Main Panel terminal J1 A3 must be ON Page 9 54368-02_97_A