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ELECTRO-TECHNIQUE 1 COMPONENT CODING AND MULTIMETER OBJECTIVE 1. To acquaint students with the skill to read resistor and capacitor values based on color code and digital/alphabet code. 2. To familiarize students in using multimeter to measure resistance, voltage and current as a basic tool in measurement. 3. To make students understand how to do real connections or wiring in the laboratory based on the given schematic diagram using breadboard to easily connect components together to build circuits. INTRODUCTION RESISTOR CODING The color code technique is used to show resistance values of carbon resistors without having to measure it. In this technique color bands are printed on the resistor. The procedure for determining the resistance of a color-coded resistance is described in Table 1. The first two bands determine the first two digits of the resistor value, while the third band determines the power of 10-multiplier. For the resistor with value less than 10 the third band is either silver or gold. The forth band is the percent tolerance for the chosen resistor. If resistors have only three bands, it means the forth band has no color. Sometimes a fifth band is employed for some high precision resistor where the first three bands represent the significant digit. The forth band is the multiplier while the fifth band is the tolerance. In the other case, for some standard 4-band code, a fifth band may indicate the manufacturer’s special code for some physical characteristic or failure rate of the component. For increasing wattage, the size of resistor will increase accordingly. The larger sized resistors from about 5 W and up or wire winding resistors are not color-coded but are using digital and alphabet code printed on its body. In writing the value of resistors: k stands for multiplier “kilo” and M for multiplier “mega”. The alphabet written after the resistor value shows the tolerance: F = 1%, G = 2%, J = 5%, K= 10% and M = 20%. Resistance should never be measured in a live network due to the possibility of damaging the meter with excessively high currents and obtaining readings that have no meaning. In a constructed circuit, to measure a single resistance value, just take off one end of its terminal to avoid the effect of other resistances in the circuit. This applies in the same manner to the other components such as capacitor and inductor. The standard code is adopted by manufacturer through their trade association, the Electronic Industries Association (EIA). Color 4th Band 3rd Band (Tolerance) (Multiplier) 1st Band (1st Significant Digit) 2nd Band (2nd Significant Digit) 0 1 2 3 4 5 6 7 8 9 - 0 1 2 3 4 5 6 7 8 9 - 1 101 102 1 03 104 105 106 107 108 109 0.1 0.01 5% 10% - - - 20% Black Brown Red Orange Yellow Green Blue Violet Grey White Gold Silver No Color 1% 2% 3% 4% Table 1.1: Resistor color coding Figure 1.1: Reading resistor color coding Example 1: The value of this resistor is 25 x 101± 10% = 250± 10% ohms Minimum value – 225 Maximum value – 275 Example 2: R33F = 0.33 ±1% 4k7 = 4.7 x 103 10R0 = 10 200R = 200 50M = 50 x 106 6k8J = 6.8 x 103 ±5% R39 = 0.39 2k2M = 2.2 x 103 ±20% 1R0 = 1 CAPACITOR CODING Same as resistors, most of the capacitors have their nominal value printed directly on them using digital/alphabet code according to the EIA coding system. This code is generally given in picofarads (pF), which means that we need to manipulate the value if we want the value in microfarads (F) or nanofarads (nF). Some capacitors have polarity (positive and negative) which must be connected according to their polarity in order for the capacitor to operate such as the electrolytics capacitors. Normally the negative leg of electrolytics capacitor could be recognized by the white stripes at the body and/or the negative leg is shorter then the positive leg. Some types of capacitors are shown in Figure 1.2 below. Figure 1.2: Different types of capacitors construction Example 3: Capacitor marked 104 has value of 10 with 4 zeroes after it, or 100,000pF (equivalent to 100 nF or 0.1 F) Capacitor marked 681 = 68 with single zero or 680 pF Capacitor marked 472 = 47 with 2 zeroes or 4700 pF (equivalent to 4.7nF) Alternatively, the value may be given directly in nanofarads with three significants digits but the thirds generally ‘0’. In this case there is generally also a small ‘n’ which can be used in place of decimal points. Example 4: Capacitor marked 220n has 220nF capacitances (equivalent to 0.22F) Capacitor marked 3n3 has 3.3nF capacitances (equivalent to 3300pF) Some of the capacitors have a capital letter to indicate their tolerance rating. Below is capacitor tolerance marking codes: F 1% G 2% J 5% K 10% M 20% Z -20%, +80% Example 5: 104K = 0.1F 10%, 4n7J = 4.7nF 5% BREADBOARD When building a "permanent circuit" the components can be "grown" together (as in an integrated circuit), soldered together (as on a printed circuit board), or held together by screws and clamps (as in house wiring). In lab, we want something that is easy to assemble and easy to change. We also want something that can be used with the same components that "real" circuits use. Most of these components have pieces of wire or metal tabs sticking out of them to form their terminals. A breadboard is used to make up temporary circuits for testing or to try out an idea. No soldering is required so it is easy to change connections and replace components. Parts will not be damaged so they will be available to re-use afterwards. Figure 1.3: Front look of a typical small breadboard used in the laboratory The breadboard has many strips of metal (usually copper) which run underneath the board. Figure 1.4: The metal strips layout When wiring, it is important to keep your work neat! This will save time in debugging when your circuit doesn’t work. Here are some tips: Keep your wires short, do not loop wires over the chip, use the bus lines for Ground or a DC supply voltage (e.g. VCC) and sometimes to get cleaner signals, short the metal base of the breadboard to the circuit’s ground. MULTIMETER Multimeter is a basic tool in electric and electronic fields. It is a multipurpose device to measure voltage, current and resistance. Basically there are two types of multimeter used either in the education or industrial field based on the electronic circuits inside them: analog and digital meters. The analog meter, broadly known as VOM (volt-ohmmiliammeters) uses a mechanical moving pointer which indicates the measured quantity on a calibrated scale. It requires the user a little practice to interpret the location of the pointer. The digital meter broadly known as DMM (digital multimeter) used number or numerical display to represent the measured quantity. It has high degree of accuracy and can eliminate usual reading errors compared to the analog meters. Students should be adept at using both meters throughout their studies. Resistance Measurement: For VOM always reset the zero-adjust whenever you change scales. In addition always choose the range setting that will give the best reading of the pointer location. As an example, to measure a 500- resistance, choose function switch resistance with a range setting of X 1k. Finally do not forget to multiply the reading by the proper multiplication factor. If you are not sure about the value always starts with the highest range and going downwards until appropriate scale is chosen. For DMM remember that any scale marked “k” will be reading in kilo-ohms and any with “M”scale in mega-ohms and so on. There is no zero-adjust on a DMM meter but make sure that the resistance reads zero when shunting both leads. Polarity does not concern in resistance measurement. Either lead of the meter can be placed on either terminal end of the component, it will be the same. Voltage Measurement: When measuring voltage levels, make sure the meter is connected in parallel with the element whose voltage is to be measured. Polarity is important because the reading will indicate up-scale or positive reading for correct connection and down-scale or negative reading if reverse connection of the meter test leads to the resistor’s terminals. Therefore a voltmeter is not only excellent for measuring voltage but also for polarity determination. Choose the correct function switch for example DCV to measure dc voltage and turn to the range switch that has slightly bigger value than the voltage to be measured. Current Measurement: When measuring current levels, make a series connection between the meter and the component whose current is to be measured. In other words, disconnect the particular branch and insert the ammeter. The ammeter also has polarity marking to indicate the manner they should be hooked-up in the circuit to obtain an up-scale or positive measurement. For analog meter pay attention that reversing the polarity of the meter may cause damage to the pointer. Again always start with higher range going downwards to avoid damaging the instrument. The connection of the multimeter to measure different electrical quantities is shown in both schematic diagram and real wiring illustration in the laboratory in Figure 1.5. R Vs V/ A Figure 1.5(a): Schematic diagram Figure 1.5(b): Real wiring diagram for illustration EQUIPMENT/COMPONENT Multimeter (1) Adjustable DC power supply (1) Resistor (1/4 W) – 1 k , 2.2 k, 4.7 k, 15 k, 680 , 33 , 1 , 27 k, 39 k, 270 k, 3.9 k Potentiometer – 10 k Breadboard (1) **For non-measured resistor and capacitance values students are strictly required to complete the answers before the lab session. Otherwise they will be forbidden from participating the session. PROCEDURE PART A: READING RESISTOR BY COLOR CODING Determine the nominal value or color bands of a particular resistor based on color coding technique for each case given in Table 1.2 below. Check your answers with the measured values in the laboratory. COLOR BAND No. Band 1 Band 2 Band 3 Band 4 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. orange orange brown red orange brown red orange white green violet white black violet black red orange orange orange gold orange gold gold gold gold gold no color gold Nominal Value Measured Value () Within Tolerance? YES/NO 1k ± 5% 680 ± 5% 4.7k ± 5% 2.2k ± 5% Table 1.2: Exercise for determining resistor values by color coding and measurement PART B: READING RESISTOR CODING AND CAPACITOR BY DIGITAL/ALPHABET Determine the nominal value of a particular resistor based on digital/alphabet coding technique for each case given in Table 1.3 below. DIGITAL/ALPHABET CODE 3k9 1R0 2R2 8M5 R56 NOMINAL VALUE (in ohm) Table 1.3(a): Exercise for determining resistor values by digital/alphabet coding DIGITAL/ALPHABET CODE 33J 15 104 220n 3n3J 103 103Z NOMINAL VALUE( in nanofarad) Table 1.3(b): Exercise for determining capacitor values by digital/alphabet coding PART C: USING MULTIMETER TO MEASURE RESISTANCE, VOLTAGE AND CURRENT EXERCISE 1: Using the supplied equipments/components in the laboratory, hook-up the series resistive circuit as in Figure 1.5. As a common practice, always measure the actual value of the resistors used in the circuit and set the source value using multimeter to reduce errors from the expected results. Perform the following instructions; 1. Measure currents I1 and IT. Should they be the same? Give your reason. Answer: I1 = ________ mA IT = ________ mA Comment: ________________________________________________________________________ ________________________________________________________________________ 2. Measure voltage drop across resistor R1. Answer: VR1 = ________ V 3. Measure voltage drop across the combination resistors R2 and R3. Answer: VR2R3 = ________ V 4. Disconnect the power supply and measure the total resistance in the circuit, Req. Answer: Req = ________ I1 R1 1k0 R2 2k2 Vs=10 V R3 4k7 Measured values: R1 = ________ R2 = ________ R3 = ________ IT Req Figure 1.6: Simple series resistive circuit EXERCISE 2: Modify the previous series circuit connection to reconstruct a parallel resistive connection as in Figure 1.6. Perform the following instructions; I1 Vs=10 V R1 1k0 I2 I3 R2 2k2 R3 4k7 IT Req Figure 1.7: Simple parallel resistive circuit 1. Measure currents I1, I2 and I3 as indicated in the above diagram using miliammeter. Answer: I1 = ________ mA I2 = ________ mA I3 = ________ mA 2. Measure the total current, IT. Do you get the same value as in Exercise 1? Answer: IT = ________ mA Comment: ________________________________________________________________________ ________________________________________________________________________ 3. Use the ohmmeter to measure the equivalent resistance Req of this circuit. Does the result equal to the one measured in Exercise 1? Answer: Req = ________ Comment: ________________________________________________________________________ ________________________________________________________________________ 4. Measure voltage drop across R1, R2 and R3. What can you conclude from these results? Answer: VR1 = ________ V VR2 = ________ V VR3 = ________ V Comment: ________________________________________________________________________ ________________________________________________________________________ EXERCISE 3: Now we should be ready to increase the complexity of the circuit by trying to construct a series-parallel circuit as in Figure 1.7. In this exercise we also achieve some adjustable variables using potentiometer and adjustable power supply to see their effects on the circuit. Perform the following instructions; I1 R1 1k0 x I5 R2 2k2 Io Vs Ro 10k0 R3 4k7 R4 15k0 R5 680R IT Req y Figure 1.8 Series-parallel resistive circuit Measured values: R1 = ________ R2 = ________ R3 = ________ R4 = ________ R5 = ________ 1. Set the adjustable DC power supply Vs to 15 V and the potentiometer, R2 to 500 . 2. Then measure currents I1 and Io. Change Ro to 5 k and again measure I1 and Io. Give comment on both results. Answer: R2 = 500 : R2 = 5 k: I1 = ________ mA I1 = ________ mA Io = ________ mA Io = ________ mA Comment: ________________________________________________________________________ ________________________________________________________________________ 3. Measure the voltage drop across R4 and R5 using the previous settings of the potentiometer and power supply (Vs = 15V, Ro = 5k). Answer: VR4 = ________ V VR5 = ________ V 4. Adjust the power supply until voltage across point x-y reads 8.5 V. 5. Measure the power supply voltage Vs. Answer: Vs = ________ V 6. Using the previous settings of Vs, adjust Ro until Io is equal to 5 mA. Read the value of Ro and I5 and IT. Answer: Ro = ________ I5 = ________ mA IT= ________ mA APPENDIX A: SANWA ANALOG METER Figure A1: Names of components a) Precaution for safety measurement i. To ensure that the meter is used safely, follow all safety and operation instructions. ii. Never use meter on the electric circuit that exceed 3kVA. iii. Never apply an input signals exceeding the maximum rating input value. iv. Pay special attention when measuring the voltage of AC30Vrms or DC60V or more to avoid injury. v. Always keep your fingers behinds the finger guards on the probe when making measurements. vi. Before starting the measurement, make sure that the function or range properly set in accordance with he measurement. vii. Be sure to disconnect the the test pins from the circuit when changing the function or range. viii. For details, please refer instruction manual. b) Preparation for Measurement c) i. Adjustment of meter zero position ii. Turn the zero position adjuster so that the pointer may align right to the zero position. Range selection: Select a range proper for the item to be measured. Set the range selector knob accordingly. Measuring DCV i. ii. iii. Set the range selector knob to an appropriate DCV range. Apply the black test pin to the minus potential of measured circuit and the plus potential as in Figure A2. Read the move of the pointer by V and A scale. red test pin to the Figure A2 d) Measuring DCV (NULL) i. ii. iii. iv. Set the range selector knob to an appropriate range. Turn the adjuster so that the pointer may align exactly to 0 by DCV scale. Apply the black test pin to the negative potential side of the circuit and the red test pin to the positive potential side as in Figure A3. Read the move of the pointer by DCV scale. Figure A3 e) Measuring ACV i. Turn the range selector knob to an appropriate ACV range. ii. Apply the test leads to measured circuit as in Figure A4. iii. Read the move of the pointer by V and A scale. (Use AC 10V scale for 10V range only) Note: Since this instrument employs the mean value system for its AC voltage measurement circuit, AC waveform other than sine wave may cause error. Figure A4 f) Measuring DCA i. ii. iii. iv. Connect the meter in series with the load. Turn the range selector knob to an appropriate DCA range. Take out measured circuit and apply the black test pin to the minus potential of measured circuit and the red test pin to the plus potential as in Figure A5. Read the move of the pointer by V and A scale. Figure A5 g) Measuring Resistance () Precaution: Do not measure a resistance in a circuit where a voltage is present. i. ii. iii. iv. v. Turn the range selector knob to an appropriate range. Short the red and black test pins and turn the 0 adjuster so that the pointer may align exactly to 0. (If the pointer fails to swing up to 0 even when the 0 adjuster is turned clockwise fully, replace the internal battery with a fresh one.) Apply the test pin to measured resistance as in Figure A6. Read the move of the pointer by scale. Note: The polarity of (+) and (-) turns reverse to that of the test leads when measurement is done in range. Figure A6