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Journal of Microwave Power and Electromagnetic Energy, 47 (1), 2013, pp. 12-23. A Publication of the International Microwave Power Institute Microwave-assisted Melt Reaction Method for the Intercalation of Carboxylic Acid Anions into Layered Double Hydroxides Roberto Rosa, Cristina Leonelli Department of Engineering “Enzo Ferrari”, University of Modena and Reggio Emilia, via Vignolese, 905/A, 41125, Modena, Italy Carla Villa, Giulia Priarone Department of Pharmacy, University of Genoa, viale Benedetto XV, 3, 16132, Genoa, Italy Received: November 27, 2012 Accepted: March 1, 2013 ABSTRACT Carboxylic acid anions intercalated layered double hydroxides are currently gaining increasing interest due to their potential applications in pharmaceutical field for controlled drug release in novel tunable drug delivery systems. In this work different aliphatic carboxylic acid anions were intercalated into the interlayers of commercial as well as synthetically prepared layered double hydroxides, through a novel microwave mediated melt reaction approach. The volumetric nature of microwave dielectric heating was exploited in order to rapidly heat the intimate mixture of the lamellar inorganic precursor and the appropriate organic acid, at the melting temperature of the particular monoor dicarboxylic acid used, reaching the intercalation in approximately two hours treatment. KEYWORDS: Organo-layered double hydroxides; microwaves; melt reaction intercalation method. INTRODUCTION Layered double hydroxides (LDHs) are anionic lamellar clays with great capacity for anion intercalation. They are also widely known as hydrotalcite like compounds (HTlcs) due to their structural similarities to hydrotalcite, a mineral with the chemical formula Mg6Al2(OH)16CO3.4H2O resulting from the stacking of brucite (Mg(OH)2)-like layers containing a positive residual charge deriving from the partial isomorphous substitution of Mg2+ cations by Al3+ ones. This positive excess charge is counterbalanced by the CO32- anions, which are present in the interlamellar regions together with the water molecules. General chemical formula for LDHs is with CO32-, SO42-, Cl or NO3 as the most employed compensating anions. LDHs are available as naturally occurring minerals as well as synthetic materials. In the latter case they can be easily synthesized by both direct and indirect approaches. The most common method applied to the preparation of hydrotalcite-like compounds is coprecipitation which is a direct synthetic approach based on the reaction of a solution containing M2+ and M3+ 12 International Microwave Power Institute