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Magnetic Core/Shell Nanocomposites Mohamed Darwish Institute of Nanomaterials, Advanced Technology and Innovation Technical University of Liberec 23/4/2013 Nanoencapsulation received considerable increasing attention by providing the possibility of combining the properties of different material types (e.g., inorganic and organic) on the nanometer scale having a spherical or irregular shape. Capsules can be divided into two parts, namely the core and the shell. The core contains the active ingredient, while the shell protects the core permanently or temporarily from the external environment. 3 • The protective shell does not only serve to protect the magnetic nanoparticles against degradation but can also be used for further functionalization with specific components, such as catalytically active species, various drugs, specific binding sites, or other functional groups. • Depending on applications, a wide variety of core materials can be encapsulated, including pigments, dyes, monomers, catalysts, curing agents, flame retardants, plasticizers and nanoparticles. • When the diameter of metal oxide particle acting as magnetic core is less than 20 nm, the particle has superparamagnetism. 4 Applications of Magnetic Polymer Nanocomposite • Water treatment application • Catalysis • Drug delivery 5 Magnetic polymer composite particles can be prepared using various methods. • The separately performed synthesis of the magnetic particles and polymer materials and then mixing them. • In situ precipitation of magnetic material in the presence of polymer. • Monomer polymerization in the presence of the magnetite particles to form magnetic polymer composite particles. 6 Synthesis of iron oxide nanoparticles (NPs) • Co-precipitation from aqueous Fe (II)/ Fe (III) solutions. • Thermal decomposition of organo-metallic compounds • Hydrothermal synthesis basing on a solid-liquid-solution phase transfer strategy. • Sonochemical synthesis 7 Synthesis of polymer shell • • • • • Emulsion polymerization Dispersion polymerization Suspension polymerization Microemulsion polymerization Miniemulsion polymerization 8 Nanocapsules formation in miniemulsion 9 Applied methods for magnetic nanocomposites polymer particles with different functionalities • Synthesis of magnetic core nanoparticles (inorganic reaction by co-precipitation process) Fe3O4 Magnetite • Synthesis of magnetite polyvinylbenzyl chloride nanocomposites (miniemulsion polymerization ) (-Cl) group • Synthesis of bi-layered polymer magnetite by coating of magnetite polyvinylbenzyl chloride with a hydrophilic layer of polyethylene glycol, 3-amino-1-propanol, hexamethylenediamine or butyl-l, 4-diamine (condensation polymerization) (-OH) group (-NH2 ) group 10 Synthesis of magnetic core nanoparticles by a co-precipitation process • Formation step • Stabilization Step By addition of oleic acid at room temperature or at higher temperature Magnetic nanoparticles stabilize by oleate layer 11 The average particles size is between 10 nm to 20 nm with superparamagnetic properties 12 IR indicates that oleic acid is bonded with iron oxide Bonding at higher temperature seems to be stronger 13 Prepared at room temperature Prepared at higher temperature Sample Magnetite content Fe3O4 % Average particles size by TEM Resistance to HCl Dispersion Magnetite (higher temperature) 60.3 ~10 nm Seconds hydrophobic properties The magnetite content is (~60%) for the preparation of magnetic nano particles by co-precipitation process with supermagnetic properties (~10nm diameter) by addition of oleic acid at higher temperature. 14 Preparation of magnetic polyvinylbenzyl nanoparticles by miniemulsion polymerization chloride Direct process by formation of a homogeneous mixture of magnetite, monomer and surfactant by an US-sonotrode, then direct polymerization by addition of potassium peroxodisulfate. This preparation method leads to oleic acid coated magnetite and a polymer shell with (-Cl) as functional group 15 Sample Magnetite content Fe3O4 % Average particles size by TEM Resistance to HCl Dispersion Magnetic Polyvinylbenzyl chloride nanoparticles 28.6 ~20 nm Hours hydrophobic properties The core shell structure formed where the outer shell is polymer with average particles diameter ranges from 10 nm to 15 nm 16 Polyvinylbenzylchloride coated magnetite dispersed in acetone and after influence of a magnetic bar after 3 seconds demonstrating easy separation by magnetic force [Darwish, M. S., et al., J Poly Research, 2011, 18(1), 79-88] 17 Auger Electron Spectroscopy (AES) Is an analytical technique that is used for performing surface analysis and to determine elemental composition as a function of depth of a sample. Layer structure confirmed by auger electron spectroscopy 18 Bonding situation study of oleic acid (co-monomer or mechanical entanglement) in the formation of magnetic polyvinylbenzyl chloride The bonding situation of oleic acid (co-monomer or mechanical entanglement) was studied by IR and 1H-NMR. 19 Magnetic polyvinylbenzyl chloride nanoparticles based on the performed characterization Chemically Mechanical entanglement Two possible binding situations: chemical or mechanical binding with hydrophobic properties [Darwish, M. S., et al., Journal of Materials Science, 2011, 46(7), 2123-34] 20 Bi-layered polymer magnetic core nanoparticles Bi-layered polymer magnetic core was prepared by coating of magnetic core hydrophobic polymer shell composites with a hydrophilic layer of butyl- l, 4-diamine , hexamethylenediamine or 3amino-1-propanol by polycondensation This preparation method leads to oleic acid coated magnetite and bi-layered polymer shell with (-OH or -NH2) group as functional group 21 Magnetic (III) Magnetic (II) Magnetic (I) The core shell structure formed where average particles diameter ranges from 20 nm to 50 nm 22 bi-layered polymer magnetic core of butyl-l, 4-diamine gives higher in thermal stability 23 Dispersion of Bi-layered polymer magnetic core /shell in water phase Magnetic (III) ` Magnetic (II) Magnetic (I) Hydrophilic properties of bi-layered polymer magnetic core composites [Darwish, M. S., et al., Advanced Materials Research, 2013, Vols. 622-623, 254-258] 24 Magnetic polymer as nano-carriers for enzyme immobilization There are different property requirements and evaluation standards in accordance with different target substances and application system. Generally, certain parameters about magnetic carriers. should be taken into consideration: magnetic response capability, surface functional groups, biocompatibility, the size and its distribution of particles. As a suitable enzyme for immobilization is alcohol dehydrogenase A (ADH-‘A’) and covalent immobilization was carried out. The standard enzyme buffer is potassium-phosphate-buffer (0.1 M, pH 7.0) the standard substrate is acetophenone, the reaction product is phenylethanol. Analysis was carried out using gas chromatography. 25 Solubility test of magnetic carriers in Ppb (Potassiumphosphate Buffer ) and Toluene Some pre-testing of the particles was done to make sure the particles are ready for use in the enzymatic environment. 26 Reaction of the standard-substrate acetophenone by ADH-A immobilised on magnetic polyvinylaniline The particles of magnetic polyvinylaniline with immobilized enzyme ADH-‘A’ have been tested with the standard substrate acetophenone (80 mM) dissolved in potassium-phosphate-buffer. During the test the enzyme showed poor activity. The product concentration didn’t show any increase for the first 50 minutes. However, the final concentration is at about 18 mM after 270 minutes which indicate that conversion has taken place but rather slow. 27 Reaction of 2,5-hexandione by ADH-‘A’ immobilised on magnetic polyvinylaniline The concentration of the substrate 2,5-Hexandione decreased slightly from 40 mM to 38 mM while the concentration of the product 2,5-hexandiol didn’t show any changes for the first 100 minutes of incubation. Only at the end, the sample indicated an increase of product up to 5mM. The immobilization results show that immobilization occurred but in a small extent. 28 Batch test 10 mL of amino-linked ADH-A, production of phenylethanol at 30 °C Batch test 10 mL of EDAC-linked ADH-A to chloro-magnetic beads, production of phenylethanol at 30 °C 29 Catalytic application Metal nanoparticles have attracted a special attention due to their use in catalysis. The catalytic reactivity depends on size and shape of nanoparticles and therefore synthesis of controlled shapes and size of colloidal platinum particles could be critical for these applications. Pt nanoparticles show high activity as catalyst in organic synthesis. 30 One of the most known methods used for preparing nanostructred metal particles is the transition metal salt reduction method. In most methods of preparation two or four valence platinum are reduced to zero valence metal atoms with reducing agent e.g. sodium borohydride (NaBH4). The most popular procedure is the reduction of H2PtCl6. Catalytic activity is tried to be added on polymer support of magnetic polyvinylbenzyl chloride nanoparticles. Pt is used to form Pt-Fe nanocomposites for using it as a catalyst for organic synthesis 31 The polymer supported Pt-catalyst on magnetite polyvinylbenzyl chloride nanoparticles gives improved in thermal stability which indicates the lower amount of polymer included in the sample. Atomic absorption spectroscopy was used for the determination of Pt metal in the sample. Pt loading in polymer-supported Pt catalyst on magnetite polyvinylbenzyl chloride nanoparticles was found to be 17 wt %. 32 Characterization of Pt @ magnetic core/shell nanocomposite Polymer supported Pt-catalysts on magnetic core/shell were prepared with fine homogeneous distribution with an average particle diameter of 5 nm [Darwish, M. S., et al., J. Appl. Polym. Sci. 2012, DOI: 10.1002/APP.38864] 33 Catalysis in reduction reaction of cinnamaldehyde to cinamylalcohol The catalytic activity of the catalyst is increased at high temperature and the reduction reaction of cinnamaldehyde to cinnamon alcohol is nearly finished in 15 min. 34 Conclusion and outlook • Stable magnetic nanoparticles were prepared with superparamagnetic properties (<20 nm) by a co-precipitation process. • The magnetite nanoparticles prepared by addition of oleic acid at higher temperature resulted in higher stability and also in higher magnetite content compared to the samples prepared at room temperature. • Miniemulsion polymerization was successfully used in the preparation of magnetic polymer core shell nanoparticles functionalized with (-Cl, -NH2 and -OH) groups with a diameter range of 20 nm - 50 nm. • Bi-layered magnetic core composites show better resistance against HCl than magnetite, which gives evidence that the magnetic composite has a core/shellstructure where the shell protects the core. • The resulting nano-composite particles can be used for chemical engineering applications, water treatment and for binding enzymes on the functionalized surface sites. 35 36