Download Water-Brake Dynamometers

Water-Brake Dynamometers
Traction Motor Test set
Model TM1800-72D
➤ Economical motor testing solution
➤ All controls and instrumentation contained
in a single, industrial grade cabinet
TEsTing ApplicATions
Designed to provide no-load test stand
power for multi-horsepower DC Traction
Motors
➤ Full voltage regulation
Water-Brake Dynamometers
The Traction Motor Test Set features
separate internal sources for field and
armature testing and an AC source for
testing winding reactance (Impedance
Test.) The output supplies each have
separate controls, measuring and
protection circuits for efficient use of
the test set.
➤ Perform load testing on high power motors
➤ Delivers precise measurements
➤ Models available up to 4500 HP, 900-3600 RPM
DEsign and sAFETY FEATUREs
• Main Power Breaker with indicator
• Control Power Breaker with indicator
• Security Circuit Interlock Open with
indicator
• Emergency OFF Mushroom
pushbutton switch
• Zero-start interlock
• External interlock provision
• External warning circuit provision
• Thermal overload protection on
all voltage regulator outputs
• Filtered, forced air cooling
• Transient protection on all meters
and relays
• Rugged steel cabinet with lifting
eyes and removable side panels
• Angled control panel with writing
desk
• Flashing red warning light
• Output cables included 15’ (4.5 m)
• Recessed jacks for twist-lock plugs
on output cables
• Two copies of operation/
maintenance manual
CABLE
CIRCUIT
GIS
TRANSFORMER
MOTOR
GENERATOR
INSULATION
RECLOSER
PROTECTIVE
PORTABLE
G
SWITCHGEAR
MATERIALS
BREAKER
EQUIPMENT
Brochure No. 50800
Specifications are subject to change without notice.
TesTing APPlicATions
Water brake dynamometers can be used in any application where a load
brake is required on a rotational load. In the motor industry, dynamometers
are used in conjunction with a power source and instrumentation to determine
motor HP, Torque, and Efficiency ratings with a high degree of accuracy.
Other characteristics of an operating motor can only be determined with
a dynamometer, such as: heat rise, bearing performance, winding design
rating, insulation integrity, harmonic distortion, rotor bar looseness, DC
brush contact, variable frequency drive influences, and motor slip
characteristics. A properly operating motor should last longer, run better,
and cost less to maintain.
CABLE
GIS
CIRCUIT
SWITCHGEAR
BREAKER
TRANSFORMER
MOTOR
GENERATOR
INSULATION
RECLOSER
PROTECTIVE
PORTABLE
G
Specifications are subject to change without notice.
MATERIALS
EQUIPMENT
Brochure No. 50502
Traction Motor Test set
Model TM1800-72D
➤ Economical motor testing solution
➤ All controls and instrumentation contained
in a single, industrial grade cabinet
TEsTing ApplicATions
Water-Brake Dynamometers
Designed to provide no-load test stand
power for multi-horsepower DC Traction
Motors
➤ Full voltage regulation
The Traction Motor Test Set features
separate internal sources for field and
armature testing and an AC source for
testing winding reactance (Impedance
Test.) The output supplies each have
separate controls, measuring and
protection circuits for efficient use of
the test set.
oPeRATion THeoRY
Whether you need a complete Motor Testing
Package with power supply and dynamometer, or a dynamometer alone with a
dedicated control, Phenix Technologies
DEsign and sAFETY FEATUREs
your solution!
• Main Power Breaker has
with indicator
Water brake dynamometers utilize
water flow proportional to the
applied load to create resistance to
the motor. A controlled flow of water
through the inlet manifold is directed
at the center of the rotor in each
absorption section. This water is then
expelled towards the outside of the
dynamometer body by centrifugal
force. As it is directed outward, the
water is accelerated into pockets on the stationary stator plates where
it is decelerated. This continuous acceleration/deceleration of the water
creates the applied load to the motor. Through this transfer of energy,
the water is heated and discharged.
• Control Power Breaker with indicator
Water-Brake Dynamometers are proven
durable designs which use water flowing
• Emergency OFF Mushroom
through the absorber to create a load
pushbutton switch
• Zero-start interlock on the motor. Only the amount of water
• External interlock provision
necessary to provide the load is required.
• External warning circuit provision
Sufficient internal clearance within the
• Thermal overload protection on
body eliminates the need for
all voltage regulator absorber
outputs
• Filtered, forced air cooling
cooling water and thermal overload
• Transient protection on all meters
protection, unlike typical industry offerings.
and relays
Ifwith
the
water overheats under test and
• Rugged steel cabinet
lifting
eyes and removable side panels
vaporizes, then the dynamometer simply
• Angled control panel with writing
desk
stops absorbing the load.
• Security Circuit Interlock Open with
indicator
• Flashing red warning light
With equal absorption in both CW and
CCW directions, operator set up is reduced.
Precise load control of the dynamometer
• Two copies of operation/
maintenance manual
is as simple as increasing or decreasing
water volume flowing through the dynamometer absorption body. The controls
G
ensure motor load remains
stable throughoutnotice.
the duration of the test cycle. Torque,
Specifications are subject to change without
horsepower, RPM, and water temperature
are displayed on highly accurate digital
instrumentation.
• Output cables included 15’ (4.5 m)
• Recessed jacks for twist-lock plugs
on output cables
CABLE
GIS
CIRCUIT
SWITCHGEAR
BREAKER
TRANSFORMER
MOTOR
GENERATOR
INSULATION
RECLOSER
MATERIALS
PROTECTIVE
PORTABLE
EQUIPMENT
Phenix Technologies can also customize
your system with special water cooling
system options, adjustable lift tables, drive
shafts with shaft guards, and custom controls
and instrumentation. These systems can
be set up for simple, manual operation or
more sophisticated computer-controlled
operation.
sTAnDARD DYnAMoMeTeR
siZes
Phenix Technologies offers water brake
dynamometers in 7 standard sizes with
custom sizes and configurations available
for any motor testing requirement.
Brochure No. 50800
Design FeATURes
• Trunnion-mounted fixed base design
• Cast iron rotors and stators
• Multiple absorption sections
• Precise metered inlet manifolds
• Readily available bearings and seals, cartridge mounted and
easily accessible for field servicing
• Equal absorption in both CW and CCW directions
• Water flow requirement for loading typically is less than 6 GPM
per each 100 HP of load applied
• No additional water required for cooling
• Maximum recommended water discharge temperature is 160°F
and controlled by discharge valve position
MoDel
3600 RPM
1800 RPM
1200 RPM
900 RPM
PTD-45X10E
PTD-45X08E
PTD-45X06E
PTD-35X06E
PTD-35X04E
PTD-35X02E
PTD-35X01E
4500 HP
3600 HP
2700 HP
2100 HP
1400 HP
700 HP
350 HP
4500 HP
3600 HP
2700 HP
2094 HP
1396 HP
698 HP
349 HP
3312 HP
2650 HP
1987 HP
1546 HP
1030 HP
515 HP
258 HP
1750 HP
1400 HP
1050 HP
800 HP
550 HP
275 HP
138 HP
R
www.phenixtech.com
Tractio
TEsTing ApplicATions
Designed to provide no-load test stand
power for multi-horsepower DC Traction
Motors
The Traction Motor Test Set features
separate internal sources for field and
armature testing and an AC source for
testing winding reactance (Impedance
Test.) The output supplies each have
separate controls, measuring and
protection circuits for efficient use of
the test set.
DEsign and sAFETY FEATUREs
• Main Power Breaker with indicator
• Control Power Breaker with indicator
• Security Circuit Interlock Open with
indicator
• Emergency OFF Mushroom
pushbutton switch
• Zero-start interlock
• External interlock provision
• External warning circuit provision
• Thermal overload protection on
all voltage regulator outputs
• Filtered, forced air cooling
• Transient protection on all meters
and relays
• Rugged steel cabinet with lifting
eyes and removable side panels
• Angled control panel with writing
desk
• Flashing red warning light
• Output cables included 15’ (4.5 m)
• Recessed jacks for twist-lock plugs
on output cables
• Two copies of operation/
maintenance manual
GIS
CIRCUIT
SWITCHGEAR
BREAKER
CABLE
PRecision WATeR sUPPlY
conTRol VAlVe
Specifications are subject to change without notice.
• Includes servo motor load control
manifold pre-plumbed, variable
speed motor control, gasketed
junction box
• Finite control of water metering
• Allows operator to program test
plans
• Automatic or Manual loading
of motors
conTRols and insTRUMenTATion
The system’s operating controls may be either PAnel-MoUnTeD into an
existing or new Motor Test System control panel (19” rack position required)
or contained in a separate sTAnD Alone steel enclosure.
The control and metering package features an Allen-Bradley Micrologix
PLC controller with Panelview display and RS232 interface. A data transfer
software program is included to transfer meter readings to a Motor Test
System Database Software Program, a spreadsheet, or output results to a
serial printer.
• N.O. pushbuttons for Raise/Lower load
• Panelview will display readings for torque, RPM, and horsepower
loAD cell and linKAge KiT
• Provides calibrated torque and speed signal to metering system
• Factory mounted 60 tooth gear, housing and magnetic speed sensor
for monitoring dynamometer RPM
• Torque arm and linkage connected to a 5000 lb. capacity
beam style load cell
• Effective torque arm length is 1.75 feet
R
+1.301.746.8118
PHENIX
TRANSFORM
Tractio
TEsTing ApplicATions
Water-Brake Dynamometers
DYnAMoMeTeR MoUnTing oPTions
Designed to provide no-load test stand
power for multi-horsepower DC Traction
Motors
DRiVeline PAcKAge oPTion
Two mounting options are offered to accommodate
installation requirements and a suitable shaft connection
to the motor under test.
The Traction Motor Test Set features
separate internal sources for field and
armature testing and an AC source for
testing winding reactance (Impedance
Test.) The output supplies each have
separate controls, measuring and
protection circuits for efficient use of
the test set.
The driveline package allows coupling the tapered shaft
of the dynamometer to the shaft coupling of the motor
under test and includes the following:
DEsign and sAFETY FEATUREs
• Main Power Breaker with indicator
DRiVe FlAnge
• Control Power Breaker with indicator
• Security Circuit Interlock Open with
• Allows drive shaft to couple to tapered dynamometer
indicator
shaft
• Emergency OFF Mushroom
FiXeD sUBBAse
• Stationary mount for either 32” or 38” shaft
centerline height
pushbutton switch
DRiVe sHAFT
• External interlock provision
• With two splined-shaft universal joints and coupling
• External warning circuit provision
flanges
• Thermal overload protection on
all voltage regulator outputs
• Connects dynamometer drive flange to motor coupling
• Filtered, forced air cooling
• Transient protection on all meters
• Dynamically balanced
and relays
• For PTD-35X Series Dynaometers, Model 1810 Drive
• Rugged steel cabinet with lifting
eyes and removable side panels
Shaft provides a maximum torque rating of 6,500• Angled
ft-lbscontrol panel with writing
desk
intermittently
• Flashing red warning light
• For PTD-45X Series Dynaometers, Model 1910 Drive
• Output cables included 15’ (4.5 m)
Shaft provides a maximum torque rating of 12,000• Recessed
ft-lbs jacks for twist-lock plugs
on output cables
intermittently
• Customer provides motor mounting fixture or test bed
• Motor shaft must be aligned with dynamometer
centerline
HYDRAUlic liFT TABle
• Allows dynamometer shaft alignment with motor shaft
• Vertical shaft centerline adjustment from 33” to 63”
• Motorized control complete with motor and starter/
disconnect
• Positive locking mechanism prevents table movement
• Zero-start interlock
• Two copies of operation/
maintenance manual
sHAFT gUARD
• Telescoping drain assembly allows adjustable vertical
extension of drain pipe
• With adjustable base and removable top for proper
alignment
• Free-standing pedestal mount
Specifications are subject to change without notice.
GIS
CIRCUIT
SWITCHGEAR
BREAKER
CABLE
• Customer provides motor mounting fixture or test bed
ToRQUe cAliBRATion WeigHTs oPTion
• 8 x 30 lb. weights
DiMensions & WeigHT (approx.) (excludes mounting base/table)
MoDel
lengTH
WiDTH
HeigHT
WeigHT
PTD-45X10E
PTD-45X08E
PTD-45X06E
PTD-35X06E
PTD-35X04E
PTD-35X02E
PTD-35X01E
65” (1651 mm)
58” (1473 mm)
52” (1321 mm)
55” (1397 mm)
49” (1245 mm)
43” (1092 mm)
40” (1016 mm)
25” (635 mm)
25” (635 mm)
25” (635 mm)
25” (635 mm)
25” (635 mm)
25” (635 mm)
25” (635 mm)
36” (914 mm)
36” (914 mm)
36” (914 mm)
36” (914 mm)
36” (914 mm)
36” (914 mm)
36” (914 mm)
4100 lbs (1860 kgs)
3600 lbs (1633 kgs)
3100 lbs (1406 kgs)
3100 lbs (1406 kgs)
2600 lbs (1179 kgs)
2100 lbs (953 kgs)
1600 lbs (426 kgs)
other motor testing products PHeniX offers:
• High and Low Power Motor Test Systems
• Core Loss Testers
• AC and DC Hipots
• Insulation Analyzers
• Megohmmeters
• Microhmmeters
C
High Voltage • High
current • 800.548.1354
High Power Test
systems and components
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MEXICO
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800.959.5424
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800.347.5407
800.347.7495
800.347.8991
800.786.7033
800.347.2740
R
PHENIX
TECHNOLOGIES
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888.235.4584
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956.364.2700
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800.367.1212
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800.347.3380
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Headquarters
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Phenix
systems
Ag
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Francisco
CA
800.347.9611
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Angeles
CA
800.347.9601
Phenix Technologies, inc.
62A, 4058
Seattle
WA Basel, Switzerland
800.347.6303
Memphis TN
800.766.7866 Riehenstrasse
75 Speicher Drive
Ph: +41.61.383.2770 • Fx: +41.61.383.2771
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888.521.0909
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800.524.0180 [email protected]
Accident, MD 21520 USA
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262.404.6020
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Ph: +1.301.746.8118
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MN
800.328.4662 Zhong Cheng
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[email protected]
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11102015
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TRANSFORM