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Water-Brake Dynamometers Traction Motor Test set Model TM1800-72D ➤ Economical motor testing solution ➤ All controls and instrumentation contained in a single, industrial grade cabinet TEsTing ApplicATions Designed to provide no-load test stand power for multi-horsepower DC Traction Motors ➤ Full voltage regulation Water-Brake Dynamometers The Traction Motor Test Set features separate internal sources for field and armature testing and an AC source for testing winding reactance (Impedance Test.) The output supplies each have separate controls, measuring and protection circuits for efficient use of the test set. ➤ Perform load testing on high power motors ➤ Delivers precise measurements ➤ Models available up to 4500 HP, 900-3600 RPM DEsign and sAFETY FEATUREs • Main Power Breaker with indicator • Control Power Breaker with indicator • Security Circuit Interlock Open with indicator • Emergency OFF Mushroom pushbutton switch • Zero-start interlock • External interlock provision • External warning circuit provision • Thermal overload protection on all voltage regulator outputs • Filtered, forced air cooling • Transient protection on all meters and relays • Rugged steel cabinet with lifting eyes and removable side panels • Angled control panel with writing desk • Flashing red warning light • Output cables included 15’ (4.5 m) • Recessed jacks for twist-lock plugs on output cables • Two copies of operation/ maintenance manual CABLE CIRCUIT GIS TRANSFORMER MOTOR GENERATOR INSULATION RECLOSER PROTECTIVE PORTABLE G SWITCHGEAR MATERIALS BREAKER EQUIPMENT Brochure No. 50800 Specifications are subject to change without notice. TesTing APPlicATions Water brake dynamometers can be used in any application where a load brake is required on a rotational load. In the motor industry, dynamometers are used in conjunction with a power source and instrumentation to determine motor HP, Torque, and Efficiency ratings with a high degree of accuracy. Other characteristics of an operating motor can only be determined with a dynamometer, such as: heat rise, bearing performance, winding design rating, insulation integrity, harmonic distortion, rotor bar looseness, DC brush contact, variable frequency drive influences, and motor slip characteristics. A properly operating motor should last longer, run better, and cost less to maintain. CABLE GIS CIRCUIT SWITCHGEAR BREAKER TRANSFORMER MOTOR GENERATOR INSULATION RECLOSER PROTECTIVE PORTABLE G Specifications are subject to change without notice. MATERIALS EQUIPMENT Brochure No. 50502 Traction Motor Test set Model TM1800-72D ➤ Economical motor testing solution ➤ All controls and instrumentation contained in a single, industrial grade cabinet TEsTing ApplicATions Water-Brake Dynamometers Designed to provide no-load test stand power for multi-horsepower DC Traction Motors ➤ Full voltage regulation The Traction Motor Test Set features separate internal sources for field and armature testing and an AC source for testing winding reactance (Impedance Test.) The output supplies each have separate controls, measuring and protection circuits for efficient use of the test set. oPeRATion THeoRY Whether you need a complete Motor Testing Package with power supply and dynamometer, or a dynamometer alone with a dedicated control, Phenix Technologies DEsign and sAFETY FEATUREs your solution! • Main Power Breaker has with indicator Water brake dynamometers utilize water flow proportional to the applied load to create resistance to the motor. A controlled flow of water through the inlet manifold is directed at the center of the rotor in each absorption section. This water is then expelled towards the outside of the dynamometer body by centrifugal force. As it is directed outward, the water is accelerated into pockets on the stationary stator plates where it is decelerated. This continuous acceleration/deceleration of the water creates the applied load to the motor. Through this transfer of energy, the water is heated and discharged. • Control Power Breaker with indicator Water-Brake Dynamometers are proven durable designs which use water flowing • Emergency OFF Mushroom through the absorber to create a load pushbutton switch • Zero-start interlock on the motor. Only the amount of water • External interlock provision necessary to provide the load is required. • External warning circuit provision Sufficient internal clearance within the • Thermal overload protection on body eliminates the need for all voltage regulator absorber outputs • Filtered, forced air cooling cooling water and thermal overload • Transient protection on all meters protection, unlike typical industry offerings. and relays Ifwith the water overheats under test and • Rugged steel cabinet lifting eyes and removable side panels vaporizes, then the dynamometer simply • Angled control panel with writing desk stops absorbing the load. • Security Circuit Interlock Open with indicator • Flashing red warning light With equal absorption in both CW and CCW directions, operator set up is reduced. Precise load control of the dynamometer • Two copies of operation/ maintenance manual is as simple as increasing or decreasing water volume flowing through the dynamometer absorption body. The controls G ensure motor load remains stable throughoutnotice. the duration of the test cycle. Torque, Specifications are subject to change without horsepower, RPM, and water temperature are displayed on highly accurate digital instrumentation. • Output cables included 15’ (4.5 m) • Recessed jacks for twist-lock plugs on output cables CABLE GIS CIRCUIT SWITCHGEAR BREAKER TRANSFORMER MOTOR GENERATOR INSULATION RECLOSER MATERIALS PROTECTIVE PORTABLE EQUIPMENT Phenix Technologies can also customize your system with special water cooling system options, adjustable lift tables, drive shafts with shaft guards, and custom controls and instrumentation. These systems can be set up for simple, manual operation or more sophisticated computer-controlled operation. sTAnDARD DYnAMoMeTeR siZes Phenix Technologies offers water brake dynamometers in 7 standard sizes with custom sizes and configurations available for any motor testing requirement. Brochure No. 50800 Design FeATURes • Trunnion-mounted fixed base design • Cast iron rotors and stators • Multiple absorption sections • Precise metered inlet manifolds • Readily available bearings and seals, cartridge mounted and easily accessible for field servicing • Equal absorption in both CW and CCW directions • Water flow requirement for loading typically is less than 6 GPM per each 100 HP of load applied • No additional water required for cooling • Maximum recommended water discharge temperature is 160°F and controlled by discharge valve position MoDel 3600 RPM 1800 RPM 1200 RPM 900 RPM PTD-45X10E PTD-45X08E PTD-45X06E PTD-35X06E PTD-35X04E PTD-35X02E PTD-35X01E 4500 HP 3600 HP 2700 HP 2100 HP 1400 HP 700 HP 350 HP 4500 HP 3600 HP 2700 HP 2094 HP 1396 HP 698 HP 349 HP 3312 HP 2650 HP 1987 HP 1546 HP 1030 HP 515 HP 258 HP 1750 HP 1400 HP 1050 HP 800 HP 550 HP 275 HP 138 HP R www.phenixtech.com Tractio TEsTing ApplicATions Designed to provide no-load test stand power for multi-horsepower DC Traction Motors The Traction Motor Test Set features separate internal sources for field and armature testing and an AC source for testing winding reactance (Impedance Test.) The output supplies each have separate controls, measuring and protection circuits for efficient use of the test set. DEsign and sAFETY FEATUREs • Main Power Breaker with indicator • Control Power Breaker with indicator • Security Circuit Interlock Open with indicator • Emergency OFF Mushroom pushbutton switch • Zero-start interlock • External interlock provision • External warning circuit provision • Thermal overload protection on all voltage regulator outputs • Filtered, forced air cooling • Transient protection on all meters and relays • Rugged steel cabinet with lifting eyes and removable side panels • Angled control panel with writing desk • Flashing red warning light • Output cables included 15’ (4.5 m) • Recessed jacks for twist-lock plugs on output cables • Two copies of operation/ maintenance manual GIS CIRCUIT SWITCHGEAR BREAKER CABLE PRecision WATeR sUPPlY conTRol VAlVe Specifications are subject to change without notice. • Includes servo motor load control manifold pre-plumbed, variable speed motor control, gasketed junction box • Finite control of water metering • Allows operator to program test plans • Automatic or Manual loading of motors conTRols and insTRUMenTATion The system’s operating controls may be either PAnel-MoUnTeD into an existing or new Motor Test System control panel (19” rack position required) or contained in a separate sTAnD Alone steel enclosure. The control and metering package features an Allen-Bradley Micrologix PLC controller with Panelview display and RS232 interface. A data transfer software program is included to transfer meter readings to a Motor Test System Database Software Program, a spreadsheet, or output results to a serial printer. • N.O. pushbuttons for Raise/Lower load • Panelview will display readings for torque, RPM, and horsepower loAD cell and linKAge KiT • Provides calibrated torque and speed signal to metering system • Factory mounted 60 tooth gear, housing and magnetic speed sensor for monitoring dynamometer RPM • Torque arm and linkage connected to a 5000 lb. capacity beam style load cell • Effective torque arm length is 1.75 feet R +1.301.746.8118 PHENIX TRANSFORM Tractio TEsTing ApplicATions Water-Brake Dynamometers DYnAMoMeTeR MoUnTing oPTions Designed to provide no-load test stand power for multi-horsepower DC Traction Motors DRiVeline PAcKAge oPTion Two mounting options are offered to accommodate installation requirements and a suitable shaft connection to the motor under test. The Traction Motor Test Set features separate internal sources for field and armature testing and an AC source for testing winding reactance (Impedance Test.) The output supplies each have separate controls, measuring and protection circuits for efficient use of the test set. The driveline package allows coupling the tapered shaft of the dynamometer to the shaft coupling of the motor under test and includes the following: DEsign and sAFETY FEATUREs • Main Power Breaker with indicator DRiVe FlAnge • Control Power Breaker with indicator • Security Circuit Interlock Open with • Allows drive shaft to couple to tapered dynamometer indicator shaft • Emergency OFF Mushroom FiXeD sUBBAse • Stationary mount for either 32” or 38” shaft centerline height pushbutton switch DRiVe sHAFT • External interlock provision • With two splined-shaft universal joints and coupling • External warning circuit provision flanges • Thermal overload protection on all voltage regulator outputs • Connects dynamometer drive flange to motor coupling • Filtered, forced air cooling • Transient protection on all meters • Dynamically balanced and relays • For PTD-35X Series Dynaometers, Model 1810 Drive • Rugged steel cabinet with lifting eyes and removable side panels Shaft provides a maximum torque rating of 6,500• Angled ft-lbscontrol panel with writing desk intermittently • Flashing red warning light • For PTD-45X Series Dynaometers, Model 1910 Drive • Output cables included 15’ (4.5 m) Shaft provides a maximum torque rating of 12,000• Recessed ft-lbs jacks for twist-lock plugs on output cables intermittently • Customer provides motor mounting fixture or test bed • Motor shaft must be aligned with dynamometer centerline HYDRAUlic liFT TABle • Allows dynamometer shaft alignment with motor shaft • Vertical shaft centerline adjustment from 33” to 63” • Motorized control complete with motor and starter/ disconnect • Positive locking mechanism prevents table movement • Zero-start interlock • Two copies of operation/ maintenance manual sHAFT gUARD • Telescoping drain assembly allows adjustable vertical extension of drain pipe • With adjustable base and removable top for proper alignment • Free-standing pedestal mount Specifications are subject to change without notice. GIS CIRCUIT SWITCHGEAR BREAKER CABLE • Customer provides motor mounting fixture or test bed ToRQUe cAliBRATion WeigHTs oPTion • 8 x 30 lb. weights DiMensions & WeigHT (approx.) (excludes mounting base/table) MoDel lengTH WiDTH HeigHT WeigHT PTD-45X10E PTD-45X08E PTD-45X06E PTD-35X06E PTD-35X04E PTD-35X02E PTD-35X01E 65” (1651 mm) 58” (1473 mm) 52” (1321 mm) 55” (1397 mm) 49” (1245 mm) 43” (1092 mm) 40” (1016 mm) 25” (635 mm) 25” (635 mm) 25” (635 mm) 25” (635 mm) 25” (635 mm) 25” (635 mm) 25” (635 mm) 36” (914 mm) 36” (914 mm) 36” (914 mm) 36” (914 mm) 36” (914 mm) 36” (914 mm) 36” (914 mm) 4100 lbs (1860 kgs) 3600 lbs (1633 kgs) 3100 lbs (1406 kgs) 3100 lbs (1406 kgs) 2600 lbs (1179 kgs) 2100 lbs (953 kgs) 1600 lbs (426 kgs) other motor testing products PHeniX offers: • High and Low Power Motor Test Systems • Core Loss Testers • AC and DC Hipots • Insulation Analyzers • Megohmmeters • Microhmmeters C High Voltage • High current • 800.548.1354 High Power Test systems and components ISOER9001 Oklahoma City (IWI) 405.942.0693 El Paso TX MEXICO 800.447.0135 800.829.8642 800.959.5424 800.235.9491 800.347.5407 800.347.7495 800.347.8991 800.786.7033 800.347.2740 R PHENIX TECHNOLOGIES Orlando FL 888.235.4584 Harlingen TX 956.364.2700 Philadelphia PA 800.367.1212 Houston TX 800.347.3380 Offices World Headquarters AZ 800.347.2740 Londonderry NH 888.327.8347 Branch Phoenix Phenix systems Ag San Francisco CA 800.347.9611 Los Angeles CA 800.347.9601 Phenix Technologies, inc. 62A, 4058 Seattle WA Basel, Switzerland 800.347.6303 Memphis TN 800.766.7866 Riehenstrasse 75 Speicher Drive Ph: +41.61.383.2770 • Fx: +41.61.383.2771 Syracuse NY 888.521.0909 Miami FL 800.524.0180 [email protected] Accident, MD 21520 USA Milwaukee WI 262.404.6020 Phenix Asia Ph: +1.301.746.8118 CANADA Minneapolis MN 800.328.4662 Zhong Cheng Rd, Sec 1, No 177, 2F, Taipei 11148 Taiwan Fx: +1.301.895.5570 Toronto • Fx: +886.2.2835.9879 844.789.0343 Oklahoma City OK 800.654.6631 Ph: +886.2.2835.9738 [email protected] [email protected] TIFIED Guadalajara 011.52.333.165.5445 Monterrey 011.52.818.321.3388 Tijuana 011.52.664.625.4835 PUERTO RICO Carolina 787.757.6565 www.eis-inc.com 11102015 BRANCHES Atlanta GA Birmingham AL Bluefield VA Charlotte NC Chicago IL Cincinnati OH Cleveland OH Dallas TX Denver CO TRANSFORM