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Pico Power Generation for the Developing World Loren Wyard-Scott 1 * & Dr. James Andrew Smith 2 * 1Dept. of Electrical & Computer Engineering University of Alberta Edmonton, Alberta, Canada 2Dept. of Electrical & Computer Engineering Ryerson University Toronto, Ontario, Canada *Member, IEEE Why Small Electrical Generation Systems? • Economics – More affordable in isolated or low-income locations • Reliability – Sustainable maintenance with local resources • Productivity – Longer work days – Indoor working conditions • Literacy – Schoolwork is possible even in the evening Power Generation & Usage in the Developed World • Minority of world population • Use a majority of energy resources • Electrical Lighting is abundant & taken for granted • Pollution problems caused by power generation Earth at night. Where are the developed nations? Trivia! Energy use in a typical American Home [1] Total energy consumed in America in 1995: 9.2 × 1019 J [2] [1] Energy Kid’s Page, U.S. Department of Energy, http://www.eia.doe.gov/kids/energyfacts/saving/efficiency/savingenergy.html, accessed 01 Dec 2008. [2] Beursten, Bruce E., Theodore L. Brown & Eugene Le May Jr. Chemistry: The Central Science. Engelwood Cliffs, NJ: Prentice Hall, 1997. More Trivia • There are 34.2 MJ/L of automotive gasoline [1]. • Keep this in mind as you tackle this project! [1]Nommensen, Arthur. List of common conversion factors (Engineering conversion factors). IOR Energy. Power Generation & Usage in the Developing World • Majority of the world’s population • 2 billion people without modern lighting or power • Current Solutions – Nothing – Kerosene – Diesel • Dangers – Fires – Carbon Monoxide – Sulfur Dioxide Voting by candlelight in Haiti Challenges Faced in the Developing World • Limited electricity supply – Often no electrical grid – Only micro energy sources (diesel, solar, hydro) • Difficult operating conditions – Temperature ranges – High humidity – Dust and dirt • Limited replacement parts – Limited distribution infrastructure – Sustainability: require local businesses Power Generation Examples • Bicycle Dynamo – 3 Watts • Wind Turbine (typical): – 1 Mega Watt – 300,000 Bike Dynamos! • Hydro Plant (La Grande-1, Canada): – 1400 Mega Watts • Coal Plant (typical): – 500 Mega Watts • Nuclear Plant (Pickering, Canada): – 4100 Mega Watts 1 Mega Watt: power for 1000 North American houses Your mission: Pico Power! • We would like you to design and construct a system that will provide a small amount of light for a short duration. • The “light” will be a Light Emitting Diode (LED) with a current-limiting resistor, and the duration is to be a minimum of 10 minutes. • Moreover, during the 10 minutes, the user needs to concentrate on reading, and so the energy to power the light needs to be generated before-hand and stored! Engineering Development Process 1. Identification of problem – – 2. What is possible? Keep it simple & effective! Risk evaluation – 5. 6. 7. 8. Prototype What actuators and sensors? At what cost? Determine level of functional replacement – – 4. What function is missing? Talk to the clients/users! Identification of affordable technology – 3. Start Never underestimate what can go wrong! Prototype device, test & start again (Steps 1 -5) Test on larger population set International certification Manufacture & distribute device Test Manufacture End Rapid Prototyping • “Express - Test - Cycle” approach to design – – – – – – Identify a need & design objectives Brainstorm for solutions Express an idea in a physical device Test the device Discover problems that you weren’t aware of Repeat until you’ve met the design objectives • Rapid prototyping systems – Combine modular, off-the-shelf components – Great for quick mock-ups & functional testing – Examples • Breadboards • Vector board • Speed Wire Breadboard system Outline of Technical Topics Knowledge about key topics will help you succeed: • The basics: – – – – – Electricity Ohm’s Law Power and Energy Capacitors Diodes (including LEDs) • Applied electrical engineering: – – – – – AC and DC Generation Rectifying Filtering Regulating Life of a Power Source Electricity Background • Voltage [Volts]: – A “force” that tries to move electrons – Provided by devices such as batteries • Current [Amperes, Amps]: – This is the “flow” of electrons – Carried by wires • Resistance [Ohms]: – Resist the flow of electrons – Intentionally provided by resistors. – Unintentionally provided by almost all real-world components Ohm’s Law • Relates the main electrical measures • I=V/R – Battery has constant voltage [V] – Current [I] varies with resistance [R] – Larger resistance means smaller current Power and Energy • Energy is measured in Joules • Power, measured in Watts, is Energy per unit time: • Electrically, the power being used in a circuit with fixed voltage and current is: P E t P IV Example: if a 12V battery provides 1 Amp of current to power the stereo in your car, it is providing 12W of power. If the stereo is on for 1 hour, the battery provides 12W(60 minutes)(60 seconds/minute) = 43,200 Joules. Batteries as an Energy Source • Batteries are made of individual cells • Series cells: more voltage • Parallel cells: same voltage, longer life Single Cell Series Cells Series & Parallel Cells Resistances in Series & Parallel • Resistances in series add up. Req R1 R 2 • Resistances in parallel: Req Series Resistance 1 1 1 R1 R 2 Parallel Resistance Voltage Drops • Batteries increase circuit voltage • Resistors & other devices “drop” voltage – Sum of “drops” equals battery voltage • Imagine walking on a mountain. – Battery raises you to the top – Resistors, etc. drop you down. Capacitors • Temporarily store electrical charge • Can rapidly discharge current when needed • Positive sign means it is polarized & must be connected right. • Where do you find them? – In circuit boards near components that need steady current – In camera flashes Capacitive filtering Capacitors in Series & Parallel Capacitances in parallel add Ceq C 1C 2 • Capacitances in series Ceq 1 1 1 C1 C 2 Capacitors: Energy Storage • Like batteries, capacitors store energy. • An ideal capacitor with a constant voltage can store: 1 2 E CV 2 • Capacitance is measured in Farads. • Be aware that capacitors have a maximum rated voltage. Exceeding this voltage can put the capacitor (or you) in danger. • Warning: large capacitors can store a lot of energy. Always handle carefully! Diodes • Semiconductor devices • Current flows in one direction only • The diode’s PN junction controls current flow • Anode & Cathode on either side of the junction Anode • If the Anode has a more positive voltage than the Cathode, it is “forward biased” – Lets current through • Otherwise it is “reverse biased” – Will not let current through Cathode Diodes: The Corner Model • A “model” is a simplified imaginary version of the actual device • Apply a low voltage – It stays off – No electrons go through – Current is zero • Apply a high voltage – It turns on! – Electrons pass through – Current is allowed • Voltage drop across diode is constant: Vd Light Emitting Diode (LED) • Light Emitting Diode (LED) • Operates like a regular diode • The lens lets photons out – Converts electrons to photons • Higher current – Brighter light! LED Operation • To control brightness, change the current by changing the resistance in the circuit • Vd depends on the LED • 1V to 3V • If the battery is low, the LED will not turn on • Too much current will burn the LED out! AC vs. DC Systems • Alternating Current (AC) systems are those that have time-varying (usually sinusoidal) voltage current waveforms • Direct Current (DC) systems have constant voltage and current AC Generators • • • • Loads run at the same frequency as generators Requires rectifiers & filters for DC loads Very good for long distance power transmission Bicycle Dynamos are AC generators DC Motors as Generators • • • • DC motors can be driven like generators Brushes tend to wear out Output is constant so rectifiers are not needed Not efficient for long distance transmission (at lower voltages) Rectifying I • The process of converting an AC waveform into another waveform that has a DC component • Recall that diodes operate as “one-way valves” • A “half-wave” rectifier is shown here: Rectifying II • An improvement is a “full-wave” or “bridge” rectifier • Positive voltage: one diode pair on • Negative voltage: other diode pair on Filtering I • If periodic / alternating voltages need to be smoothed, capacitors can be used as filters – Capacitors store electrical charge, like a bucket stores water – Electrons are brought to the capacitor by input current, like drops of water into a bucket – When needed, capacitor outputs current like the water bucket’s output valve Filtering II • The size of the capacitor, C, determines how constant the output voltage is! Regulating • Regulating is the process of controlling the system to get the output we want Generator output can be regulated by • 1. Changing the mechanical input speed 2. Circuitry on the electrical output • 7805 Regulator (5 V, 0.5 - 1.0 Amp output) • • • • • Place between filtered rectifier and load Pin 1: input (7 - 30 VDC) Pin 2: Ground Pin 3: output (5 VDC) Add 0.33 uF filter caps • 7805 Pin 1 and Pin 2; Pin 3 and Pin 2 1 2 3 Life of a Power Source • Battery life – Inversely proportional to current • Low current operation – Higher resistance – Lower current – Weaker light & longer life • High current operation – Lower resistance – Higher current – Brighter light & shorter life • This applies to any device that stores electrical energy, including capacitors! Final Project: Scenario & Goals • Scenario – A remote village of 500 people – No night-time electricity – Have small low-power lamps • Objective – Build a small power source – 10 minute (min) lamp operation – Preferably human-powered – Night-time discharging • Keep in mind: – – – – Bas-Ravine, Haiti Target group for the final design What socio-economic factors affect engineering projects? Where will the device be used? How will the target group use the device? Packaging for the Real World • KISS: “Keep it Simple, Stupid!” – Simpler designs have less flaws – Murphy’s Law: “If it can go wrong, it probably will.” • Intuitive usage – Nobody reads the manuals – Must be easy to recharge & operate! • Rugged design – Can you drop it without breaking it? • Design for the local environmental conditions – Dust, sand, snow, humidity, etc. For more information • Micro Hydro Installations – http://www.green-trust.org/hydro.htm • Light Up The World (LUTW) – http://www.lutw.org/ • Bicycle Dynamo Rectifiers & Filters – http://pilom.com/BicycleElectronics/DynamoCircuits.htm