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Transcript
Design and Evaluation of Cascode GaN FET for
Switching Power Conversion Systems
Dong Yun Jung, Youngrak Park, Hyun Soo Lee, Chi Hoon Jun, Hyun Gyu Jang,
Junbo Park, Minki Kim, Sang Choon Ko, and Eun Soo Nam 
In this paper, we present the design and characterization
analysis of a cascode GaN field-effect transistor (FET) for
switching power conversion systems. To enable normallyoff operation, a cascode GaN FET employs a low
breakdown voltage (BV) enhancement-mode Si metaloxide-semiconductor FET and a high-BV depletion-mode
(D-mode) GaN FET. This paper demonstrates a normallyon D-mode GaN FET with high power density and high
switching frequency, and presents a theoretical analysis of
a hybrid cascode GaN FET design. A TO-254 packaged
FET provides a drain current of 6.04 A at a drain voltage
of 2 V, a BV of 520 V at a drain leakage current of 250 μA,
and an on-resistance of 331 mΩ. Finally, a boost converter
is used to evaluate the performance of the cascode GaN
FET in power conversion applications.
Keywords: Normally-on GaN FET, Cascode GaN FET,
Boost converter.
Manuscript received Mar. 17, 2016; revised Nov. 7, 2016; accepted Nov. 29, 2016. This
work was supported by the R&D program of MSIP/COMPA (Next Generation High
Efficiency 3-Dimensional Convergence Power Conversion Module).
Dong Yun Jung (corresponding author, [email protected]), Youngrak Park (raferer
@etri.re.kr), Hyun Soo Lee ([email protected]), Chi Hoon Jun ([email protected]), Hyun
Gyu Jang ([email protected]), Junbo Park ([email protected]), Minki Kim ([email protected]),
Sang Choon Ko ([email protected]), and Eun Soo Nam ([email protected]) are with ICT
Materials & Components Laboratory, ETRI, Daejeon, Rep. of Korea.
This is an Open Access article distributed under the term of Korea Open Government
License (KOGL) Type 4: Source Indiction + Commercial Use Prohibition + Change
Prohibition (http://www.kogl.or.kr/news/dataFileDown.do?dataIdx=71&dataFileIdx=2).
62
Dong Yun Jung et al.
I. Introduction
Recently, as consumers have demanded highly efficient and
smaller handheld devices, and as communications and consumer
electronics advance in technology, a high-efficiency power
conversion system with a higher operating frequency than that of
the current systems has become a significant research focus. To
satisfy these requirements, many research groups have studied
the GaN power semiconductor as a promising device with a high
switching frequency, low on-resistance, low switching loss, and
high power density [1]–[10]. However, a GaN-based lateral
field-effect transistor (FET) is a normally-on device with a gate
threshold voltage (Vth) under 0 V [1]–[2]. For safety and
reliability, a number of techniques (including gate recess, p-type
III-nitride gate, fluorine plasma ion implantation, gate-controlled
tunnel junction, and clamp circuit integration) have been
proposed and reported to realize normally-off operation [4]–[10].
Despite having a negative Vth, depletion-mode (D-mode)
FETs usually have a lower on-resistance, a smaller junction
capacitance, and a higher power density than enhancementmode (E-mode) FETs. To take advantage of D-mode FETs and
still operate the circuit in a normally-off mode, researchers
devised a cascode structure with an integrated E-mode Si
metal-oxide-semiconductor FET (MOSFET) and D-mode
GaN FET [11]–[16]. In this paper, Section II presents the
design and fabrication of a D-mode GaN FET device, and
Section III presents an analysis of a normally-off cascode GaN
FET circuit. Finally, Section IV presents the design and
verification results of a boost converter to further evaluate the
performance of the cascode GaN FET.
II. D-Mode GaN FET Device
© 2017
For mass production, it is necessary to fabricate large-area
ETRI Journal, Volume 39, Number 1, February 2017
https://doi.org/10.4218/etrij.17.0116.0173
2 μm 3 μm
Au plating
Source
20 μm
Gate
SiN
Al2O3 (30 nm)
D-mode
GaN FET
E-mode
Si MOSFET
Drain
D
S
D
G
Al0.25Ga0.75N barrier (20 nm)
G
GaN buffer (4 μm)
S
Silicon substrate
Fig. 2. Basic schematic of cascode GaN FET for normally-off
operation.
(a)
0.10
Drain
0.09
Gate
0.08
0.07
IDS (A)
0.06
Source
0.05
(b)
0.04
Fig. 1. (a) Cross-sectional view and (b) fabricated device of Dmode GaN FET.
0.03
GaN power devices on Si substrates. Figure 1(a) shows the
cross-sectional structure of the proposed D-mode GaN FET on
a Si (111) substrate. The epitaxial structure consists of a 4-μmthick GaN buffer layer grown on highly resistive Si, on which a
20-nm-thick Al0.25Ga0.75N barrier layer is grown. In order to
reduce the reverse gate leakage current and obtain a higher
forward oxide breakdown, 30-nm aluminum oxide is grown
using atomic layer deposition.
An ohmic metal stack of Ti/Al/Ni/Au is optimized to reduce
the ohmic contact resistance at an annealing temperature of
900 ºC. To suppress current collapse and protect the device
from an unreliable plating process [17], the device was
passivated with an 800-nm Si3N4 layer deposited by plasmaenhanced chemical vapor deposition at a high frequency power
of 50 W and temperature of 230 ºC using SiH4 and NH3 as
source gases. The Au plating of 3 μm on the source and drain
electrodes is implemented to drive a high current.
The gate-drain spacing (LGD), gate-source spacing (LGS), and
gate length (LG) of the device is 20 μm, 2 μm, and 3 μm,
respectively. The device has a total gate width of 50 mm.
Figure 1(b) shows the finished D-mode GaN FET with lateral
dimensions of 3.2 mm × 1.8 mm.
III. Normally-off Cascode GaN FET
Figure 2 shows the cascode configuration of the integrated
D-mode GaN FET in series with a low-voltage E-mode Si
MOSFET. Although the threshold voltage (Vth) of the D-mode
ETRI Journal, Volume 39, Number 1, February 2017
https://doi.org/10.4218/etrij.17.0116.0173
Vth shift
D-mode
GaN FET
Cascode
GaN FET
0.02
0.01
–5.5 V
4.5 V
0.00
–10 –9 –8 –7 –6 –5 –4 –3 –2 –1 0
1
2
3
4 5
6
7
VGS (V)
Fig. 3. Measured Vth comparison between D-mode and cascode
GaN FET.
GaN FET is negative, the overall Vth of the cascode FET shifts
to a positive value. The measured Vth of the D-mode GaN FET
and cascode GaN FET at an IDS of 50 mA are –5.5 V and
+4.5 V, respectively, as shown in Fig. 3. Figure 4 shows the
operation point for switching of the fabricated D-mode GaN
FET and cascode FET. In the on-state, the gate-source voltage
of the cascode FET (VGS,cascode) is typically 10 V, and the gatesource voltage of the D-mode GaN FET (VGS,D-mode) is ideally
0 V. The cascode FET operates on the linear portion of the
FETs. On the other hand, in the off-state, VGS,cascode is 0 V, and
VGS,D-mode becomes lower than Vth,D-mode. The drain-source
voltage of the cascode FET (VDS,cascode) is located in the cutoff
area of the FET.
To design a cascode GaN FET, we must choose the right
specification of the E-mode Si MOSFET. If the drain-source
voltage of the E-mode Si MOSFET (VDS,Si) is higher than the
breakdown voltage (BV) of the E-mode Si MOSFET (BVSi)
during the off-state, the Si MOSFET will fail. Even if VDS,Si is
lower than BVSi, if VDS,Si is higher than the absolute value of the
minimum gate-source voltage of the D-mode GaN FET
(VGS,mim,D-mode GaN), the D-mode GaN FET will fail. In addition,
in the off-state, because VGS,D-mode GaN is lower than Vth of the DDong Yun Jung et al.
63
7.0E-03
7
ON
5
6.0E-03
VGS,D-mode = 0 V
VGS,cascode = 10 V
5.0E-03
4
4.0E-03
3
3.0E-03
2
1
0
2.0E-03
VGS,D-mode < Vth,D-mode
VGS,cascode = 0 V
OFF
0
100
200
300
VDS (V)
400
500
Leakage current (A)
Forward cuurent (A)
6
Drain
1.0E-03
Source
0.0E+00
600
Gate
Fig. 7. TO-254 packaged cascode GaN FET.
Fig. 4. Operating point of fabricated D-mode and cascode GaN
FET for switching.
I-V curve
7
IDS (A)
IDS = 6.04 A
(@VGS = 10 V, VDS = 2 V)
6
5
VGS = 0 V–10 V
(1 V step)
IDS (A)
4
VDS_Si
VGS,max,GaN
VGS,min,GaN
Vth,GaN
3
2
Rds,on = 0.331 
(IDS = 6.04 A, @VDS = 2 V)
1
VGS_GaN (V)
0
1
0
1
2
3
4
5
VDS (V)
(a)
Fig. 5. Operation range of VGS of D-mode GaN FET and VDS
of E-mode Si MOSFET for cascode GaN FET.
Leakage current & breakdown voltage
1.0E 03
BV = 520 V
(@VGS = 0 V, IDS = 250 μA)
8.0E 04
IDS (A)
IDSS,Si (µA)
@VGS,Si = 0 V
6.0E 04
4.0E 04
2.0E 04
VDS,Si (V)
Fig. 6. VDS,Si shift at turn-off state when IDSS,GaN > IDSS, Si.
mode GaN FET (Vth,D-mode GaN), VDS,Si must be higher than the
absolute value of Vth,D-mode GaN. In other words, BVSi must be
higher than the absolute value of Vth of the D-mode GaN FET
(Vth,D-mode GaN), and lower than the absolute value of the
minimum VGS of the D-mode GaN FET (VGS,min,D-mode GaN), as
follows:
│Vth,D-mode GaN│ < BVSi < │VGS,min,D-mode GaN│.
Figure 5 describes the operating range of VDS,Si mentioned
above.
In terms of the leakage current in the off-state, if the leakage
current of the D-mode GaN FET (IDSS,GaN) is higher than that of
the E-mode Si MOSFET (IDSS,Si), VDS,Si increases until the same
leakage current flows, as shown in Fig. 6. Thus, IDSS,GaN is one
of the most important parameters in developing a D-mode
64
Dong Yun Jung et al.
0.0E+0
0
100
200
300
VDS (V)
(b)
400
500
600
Fig. 8. Static performance of cascode GaN FET: (a) forward I-V
curve and (b) reverse leakage current and breakdown
voltage.
GaN FET. In addition, IDSS,Si becomes one of the key factors in
selecting an E-mode Si MOSFET for a cascode GaN FET.
Because VGS,min, Vth, and IDSS of the fabricated D-mode GaN
FET are –35 V, –5.5 V, and approximately 1 μA at room
temperature, respectively, we used a Si MOSFET with a BV of
30 V and IDSS of 100 μA at 125 ºC. Figure 7 shows the threepin TO-254 packaged cascode GaN FET with two parallel Dmode GaN FETs and an E-mode Si MOSFET. Au80Sn20
perform with a thickness of 25 μm at 300 ºC was used for die
bonding, and multiple wires and ribbons were used for the
ETRI Journal, Volume 39, Number 1, February 2017
https://doi.org/10.4218/etrij.17.0116.0173
Table 1. Performance summary of cascode GaN FET.
RL
Casecode
GaN FET
VCC
Gate pulse
Gate
driver
Parameter
ID
C
VDD
Static
R
D
ZD
Fig. 9. Simplified resistive load test circuit for dynamic
characteristics.
Turn-on (@50 V, 2 A)
12
50
VDS
8
VGS
30
6
20
4
10
2
0
0
–10
0.0E+00
5.0E-07
–2
1.5E-06
1.0E-06
Time (s)
(a)
Turn-off (@50 V, 2 A)
12
50
10
40
8
30
6
20
4
VDS
VGS (V)
VDS (V)
60
10
2
VGS
0
0
–10
0.0E+00
5.0E-07
–2
1.5E-06
1.0E-06
Time (s)
(b)
10
5
8
4
VDS (V)
R
ds,on
= 0.474 Ω
2
4
0.974 V
2
1
IDS
0
0
–1
0.0E+00
BV (V)
520
Rds,on (Ω)
0.331
td,on (ns)
39.81
tr (ns)
48.36
Dynamic
td,off (ns)
57.67
tf (ns)
17.05
Rds,on (Ω)
0.474
VDS = 50 V,
IDS = 2 A
1.0E-04
2.0E-04
Time (s)
(c)
package frame in order to achieve a high power density and
low parasitic inductance.
Figure 8 shows the static performances of the packaged
cascode GaN FET. The drain-source current of the cascode
GaN FET (IDS) is 6.04 A at a drain-source voltage (VDS) of 2 V
and a gate-source voltage (VGS) of 10 V. Its static drain-source
on-resistance (Rds,on) is 331 mΩ. The BV is approximately
520 V at a VGS of 0 V and leakage current of 250 μA.
Figure 9 depicts a simplified resistive load test circuit used to
extract the dynamic characteristics of the TO-packaged GaN
FET. A variable load power resister (RL) is controlled to
achieve the desired load current, while the supply voltage (VDD)
is adjusted to emulate widely varying application conditions. In
the test setup, a commercial gate driver was used to control the
E-mode Si MOSFET. A pulse-wise gate-source voltage swing
from 0 V to 8 V is supplied by a pulse generator through an
external gate resistor (RG) of 1.0 Ω.
Figure 10 shows the measured turn-on, turn-off transition
and dynamic Rds,on at a VDS of 50 V and IDS of 2 A. The
dynamic Rds,on is measured through a sensing network to obtain
a precise VDS in the on-state. The sensing network consists of a
resistor, a diode, and a Zener diode to clamp high voltage when
the GaN FET is turned off [18]. Table 1 summarizes the
measured static and dynamic performances.
6
(@0.974 V/2.05 A)
IGS (V)
VDS
3
6.04
Condition
VGS = 10 V,
IDS = 2 A
VGS = 0 V,
IDS = 250 µA
IDS = 6.04 A,
VDS = 2 V
10
VGS (V)
VDS (V)
40
IDS (A)
RG
Sensing
network
60
Specification
3.0E-04
–2
4.0E-04
Fig. 10. Dynamic performance of cascode GaN FET: (a) turn-on
transition, (b) turn-off transition, and (c) dynamic onresistance.
ETRI Journal, Volume 39, Number 1, February 2017
https://doi.org/10.4218/etrij.17.0116.0173
IV. Boost Converter Using Cascode GaN FET
A boost converter evaluation board was designed to test the
performance of the device in a field application. Figure 11(a)
shows a simplified circuit diagram. It consists of an input
capacitor (Cin), inductor (L), cascode GaN FET, Schottky
barrier diode (SBD), snubber circuit to reduce ringing and
protect the GaN FET under high-switching-frequency
conditions, output capacitor (Cout), input/output voltage sensing
network, controller, and gate driver. It also has an option to
Dong Yun Jung et al.
65
IN
(DC)
Cin
Input
sensing
SBD
Cascode
GaN FET
Cout
Snubber
OUT
(DC)
Output
sensing
95
+12 V
90
85
80
D = 0.3
D = 0.4
D = 0.5
D = 0.6
75
Gate
driver
Controller
Converter efficiency (@100 kHz, Load 50 )
100
Efficiency (%)
L
70
0
10
20
Function
generator
30
40
Output power (W)
(a)
50
60
Converter efficiency (@Load 50 , Duty = 0.5)
(a)
100
Pow e
r sem
ic
ondu
Efficiency (%)
95
c to r s
90
85
f = 100 kHz
f = 300 kHz
f = 500 kHz
f = 700 kHz
f = 1MHz
80
75
70
(b)
Fig. 11. (a) Simplified circuit diagram and (b) fabricated
photograph of boost converter evaluation board.
Low-voltage
power supply
Oscilloscope
Electronic load
Power analyzer
High-voltage
power supply
Converter
Function
generator
Fig. 12. Converter measurement setup.
control the duty cycle and switching frequency through an
external function generator instead of an automatic control.
This uses a closed loop consisting of the input/output voltage
sensing network, the controller, and the gate driver. Figure 11 (b)
shows a photograph of the boost converter evaluation board. It
was designed and fabricated to selectively test various devices
with different pin configurations on the same board. The size of
the boost converter evaluation board with several additional
options is 20 cm × 14 cm.
The converter measurement setup consists of a low-voltage
power supply for the gate driver and controller, a high-voltage
power supply for the converter input, an electronic load for the
66
Dong Yun Jung et al.
0
10
20
30
40
Output power (W)
(b)
50
60
Fig. 13. Efficiency measurement results by (a) duty cycle variation
and (b) switching frequency variation.
converter load, an oscilloscope to confirm waveforms of
voltage/current at several test points, a power analyzer to
evaluate power efficiency, and a function generator for external
gate control. This is shown in Fig. 12.
Figure 13 shows the measurement results for the converter
efficiency as a function of duty cycle and switching frequency.
Under a switching frequency of 100 kHz and load resistance of
50 Ω, the converter efficiency is 93% at a duty cycle of 0.5.
The converter efficiency is above 90% at a 0.5 duty cycle,
50-Ω load, and 500-kHz switching frequency.
V. Conclusion
This paper presents the design and characterization analysis
of a cascode GaN FET integrated with a D-mode GaN FET
and E-mode Si MOSFET for normally-off operation. In
addition, this paper describes the proposed design and
performance verification method for the cascode GaN FET
using a resistive load dynamic performance test board and a
boost converter evaluation board with a gate control option.
The designed and fabricated D-mode GaN FET and cascode
GaN FET are suitable for handheld applications that require a
voltage below 100 V with a small form factor.
ETRI Journal, Volume 39, Number 1, February 2017
https://doi.org/10.4218/etrij.17.0116.0173
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http://www.advancedpowertech.com
Dong Yun Jung received his BS degree in
electronics and materials engineering (First
class honors) from Kwangwoon University,
Seoul, Rep. of Korea, in 2001, and his MS and
PhD degrees (excellence graduate) in electrical
engineering from the Korea Advanced Institute
of Science and Technology (KAIST), Daejeon,
Rep. of Korea, in 2003 and 2009, respectively. He studied broadband
ICs for optical communications and low-power CMOS receiver
circuits and 3-D modules using low-temperature co-fired ceramic
(LTCC) technologies for millimeter-wave applications. He joined the
ETRI, Daejeon, Rep. of Korea in 2003 as an engineering researcher.
From 2009 to 2014, he was with the R&D Center of Samsung
Electronics, Seoul, Rep. of Korea as a senior engineer, where he
contributed to the development of millimeter-wave IC. Since 2014, he
has been with ETRI as a senior researcher. His research interests
include power electronics semiconductor devices and high-speed, highefficiency power electronics conversions for high-power and energy
applications. Dr. Jung received the Best Paper Award from KAIST in
2007 and 2008. He received a Silver Award in the SAMSUNG Best
Paper Award competition in 2012.
Youngrak Park was born in Ulsan, Rep. of Korea,
in 1986. He received his BS degree in information
and communications engineering from the Korea
Advanced Institute of Science and Technology,
Daejeon, Rep. of Korea, in 2008, and his MS
degree in electrical engineering from Seoul
National University, Rep. of Korea, in 2011. He
studied the design of radio frequency power amplifiers and millimeterwave ICs. Since February 2011, he has been with the ETRI, Daejeon, Rep.
of Korea. His research activities include the fabrication and design of GaN
devices.
Dong Yun Jung et al.
67
Hyun Soo Lee received his BS degree in
electronics engineering from Dankook
University, Cheonan, Rep. of Korea, in 2014.
He received his MS in electricity and electronic
engineering from Dankook University, Youngin,
Rep. of Korea, in 2016. In 2016, he joined the
ETRI, Daejeon, Rep. of Korea as a research
scientist. His research interests include power electronics modules and
power device fabrication. He is currently focused on GaN power
devices.
Chi Hoon Jun received his MS degree in
mechanical engineering and his PhD degree in
metallurgical engineering from Kyungpook
National University, Daegu, Rep. of Korea, in
1984 and 1997, respectively. He joined the
ETRI, Daejeon, Rep. of Korea, in 1985 as a
member of the engineering staff. He became a
principal member in 1999. He also served as a team leader of the
Microsystem Team from 2001 to 2002. His primary research interests
are in WBG power semiconductor devices, power packaging, energy
harvesting, optical MEMS for telecommunication, physical
microsensors, bioMEMS/bio chips, surface micromachining, DRAM
metallization, and CVD/MOCVD processes for advanced
semiconductors. He received the Outstanding Researcher Award and
the R&D Award from the Ministry of Science & Technology, Rep. of
Korea, in 1987 and 1990, respectively.
Hyun Gyu Jang received his BS degree in
electronics engineering from Korea Polytechnic
University, Siheung, Rep. of Korea, in 2013,
and his MS in advanced device technology
from the University of Science, Daejeon, Rep.
of Korea, in 2015. He studied gallium nitride
power devices. In 2015, he joined the ETRI,
located in Daejeon, Rep. of Korea, as a research engineer. His current
research interests include the design, fabrication, and characterization
of electronic devices based on compound semiconductors, and the
design of power supply units such as the inverter and converter.
Junbo Park received his BS degree in physics
from Harvey Mudd College Claremont, CA,
USA, in 2008. He received his PhD in applied
physics from Cornell University Ithaca, NY,
USA, in 2014. In 2015, he joined the ETRI,
Daejeon, Rep. of Korea as a research scientist.
His research interests include power electronics
modules and power device fabrication. He is currently focused on SiC
power devices.
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Dong Yun Jung et al.
Minki Kim received his BS degree in electrical
engineering and computer science from
Kyungpook National University, Daegu, Rep.
of Korea, in 2008, and his MS degree in
electrical engineering and computer science
from Seoul National University, Rep. of Korea,
in 2010. Since 2010, he has been working at
ETRI, Daejeon, Rep. of Korea, as a research engineer. His research
interests include wide-bandgap power devices and power control
systems. He is currently focusing on the reliability of GaN power
devices.
Sang Choon Ko received his BS degree in
electrical engineering from Sungkyunkwan
University, Suwon, Rep. of Korea, in 1994, and
his MS degree from the same university in 1996.
From 1990 to 1991, he served in the military in
the Army of Korea. After obtaining his MS
degree, he moved to Tohoku University, Sendai,
Japan. He received his PhD from Tohoku University in March 1999.
That year, he joined the Microsystem Technology Laboratory of Daimler
Chrysler Co., Stuttgart, Germany, as a visiting researcher. At the same
time, he was a research associate in the Department of Mechatronics and
Electronics at Tohoku University. In 2000, he joined Pohang University
of Science and Technology, Rep. of Korea, in a postdoctoral position.
Since October 2001, he has worked on the Microsystem Team of the
ETRI, Daejeon, Rep. of Korea. He has studied piezoelectric acoustic
devices, condenser microphones, and MEMS optical switches. Since
2011, he has been involved in the development of GaN-based discrete
devices, e.g., SBD and FET.
Eun Soo Nam received his BS degree in
physics from Kyungpook National University,
Daegu, Rep. of Korea, in 1983, and his MS and
PhD degrees in physics from the State
University of New York, Buffalo, USA, in 1992
and 1994, respectively. Since 1985, he has been
with the ETRI, Daejeon, Rep. of Korea. In 2006,
he was a visiting scholar in the Division of Engineering and Applied
Sciences (now the School of Engineering and Applied Sciences),
Harvard University, Cambridge, MA, USA. Dr. Nam holds over 50
patents and has published over 100 papers in several fields including
compound semiconductors, microwave monolithic integrated circuits
(MMICs), long-wavelength InP semiconductor photonic devices, and
optoelectronic integrated circuits (OEICs).
ETRI Journal, Volume 39, Number 1, February 2017
https://doi.org/10.4218/etrij.17.0116.0173