Download High Voltage Power

High Voltage Power
Capacitor Charging Supplies
Outputs to 50kV, Power to 30kJ/sec
Continuous DC Supplies
Outputs to 50kV, Power to 50kW
Water and Air-Cooling
Parallel Operation to 1MJ/sec
Compact Switchmode Design
www.us.tdk-lambda.com/hp
Contents
Introduction
1
Model 402
5-6
Model 203
13-14
Parallel Operation
20
Features
1
Model 802
7-8
Model 303
15-16
Useful Equations
21
Applications
2
Model XR802
9-10
Turn-key HV Systems
17-18
Low Voltage Supplies
22
Model LC1202
11-12
19
Global Sales Network
23
Models 500A - 202A
3-4
Custom Solutions
A History Of Innovation and Leadership
TDK-Lambda Americas ALE High Voltage Products group has been designing and manufacturing quality High Voltage DC and Capacitor Charging Power Supplies since 1982 when ALE
Systems Inc., was conceived and formed to fill the need for a quality supplier of switched
mode power supplies for the laser market. In 1987, when ALE was acquired by Electronic
Measurements, Inc. (now TDK-Lambda Americas), the company was already the world leader
in its field.
Today our ALE Series High Voltage power supplies are used throughout the world in applications
including Homeland Security, Flat Panel Display Manufacturing, Semiconductor Processing, Micro
Machining, Dentistry, Eye Surgery, High Energy Physics, and Radiation Therapy.
The ALE branded product range is the broadest in the industry, covering low powers with our OEM
series from 500J/sec to 2kJ/sec at voltages to 40kV, medium powers with our rackmount series from
4kJ/sec to 12kJ/sec at voltages to 50kV, and high powers up to 30kJ/sec and above, at voltages to
50kV with our water-cooled 203 and 303 models.
In addition to the standard products outlined in this brochure, our highly experienced design team
can offer a unique capability to design custom supplies to meet specific OEM applications. Please
contact the factory to discuss your detailed requirements. All ALE power supplies are proudly manufactured in the USA.
Features
• Capacitor charging or continuous DC operation
• Broad range of output power levels
500J/sec to 30kJ/sec for capacitor charging
500W to 50kW for continuous DC, 1MW+ in parallel systems
• Output voltages available from 0-1kV to 0-50kV
• Constant current output topology with full local or remote voltage programming
• Efficient IGBT based switchmode design with patented resonant inverter
• Simple parallel operation for high power up to 1MJ/sec or beyond
• Excellent pulse to pulse repeatability at high repetition rates
• Standard comprehensive remote analog control interface
• Fast output inhibit (<15μs) aids load switch recovery
• Air and water-cooled versions available
• Optional Active Electronic PFC (models up to 2kJ/sec)
• Available remote sense for operation with precision external HV dividers
• Compact OEM and rack mount packages
• Optional front panel configurations
1|
L (lab) - Voltage/Current meters, status LEDs, power switch, and full local controls
S (slave) - status LEDs and power switch
OEM - blank chromate finished front panel
High Voltage DC and Cap Charging Supplies
Applications
ALE series high voltage power supplies were originally designed to rapidly and efficiently
charge capacitors in laser and modulator circuits. Over our more than 25 year history, the
high voltage products have continuously evolved and today are used in an extensive range
of medical, industrial, military, research and semiconductor applications worldwide.
Pulsed Lasers - ALE series high voltage capacitor charging and DC supplies can be used in
almost all types of pulsed laser. For excimer lasers requiring very high pulse to pulse stability, our
patented parallel resonant inverter topology offers unsurpassed performance even at extreme repetition rates. Water-cooled designs prevent excessive and undesirable heat load being exported to
the laser cabinet. The world’s first 6kHz repetition rate industrial F2 laser was powered by an ALE
designed power supply delivering better than ±0.05% pulse to pulse output voltage variation. In addition to Excimer light sources, our products have also been employed in the following lasers;
• Excimer
• Nd:YAG
• Er:YAG
• Nd:Glass
• Yb:YAG
• Alexandrite
• F2
• Ruby
• TEA CO2
• Nitrogen
• Copper Vapor
• EUV Gas Discharge Sources
Accelerators - often require high powers and excellent pulse to pulse stability. ALE high voltage
supplies have been widely used to replace traditional resonant charging and linear systems, where
they offer the advantages of improved pulse to pulse repeatability, power factor, and efficiency,
without the need for complex and costly D-Qing circuits, often in half the space of conventional
supplies. In addition to powering RF devices, ALE supplies are also used for powering tube grid
bias circuits, kicker magnet pulsers, RF Amplifiers, and Modulators. TDK-Lambda’s high
power, low voltage, high current products are perfect for solenoid and magnet power in accelerator
systems - see page 22 in this brochure for a product overview.
Microwave Tubes - Magnetrons, Klystrons, Gyrotrons, IOTs, and TWTs, all require stable DC or
pulsed DC beam power for operation. With our high power capability, and simple parallel operation, ALE supplies offer excellent solutions in low to high power RF applications. Our HV products
provide power for precision R&D heating systems from a few hundred watts, to military systems
delivering over 100kW of CW RF power. In addition to these highlighted sectors, ALE supplies are
also used to power the following devices/applications;
• Lithotripters
• Xray radiation therapy
• LIDAR
• Ocean sub-bottom profiling
• RADAR systems
• Marx Generators
Applications
• Xray Cargo Inspection Systems • Laser Depainting • Lightning simulation • Electron-beam sterilization • RF Amplifiers
• Pulsed Electron Deposition
• Battery charging
• Energy research
• Pulsed Light Sources
• Pulsed Stimulators
• NDT Systems
• Magnetic Forming
|2
500A, 102A, 152A and 202A OEM Series Features
High Performance, high voltage, cost effective, OEM style capacitor charging and DC power
supplies available in four power levels from 0.5 to 2kJ/sec or 0.5 to 2kW DC, up to 40kV.
•
•
•
•
•
Output Voltages from 0-1kV to 0-40kV
Power rating from 500J/sec to 2kJ/sec
Compact air cooled OEM style package
TUV Medical safety approvals (EN60601)
Excellent pulse to pulse repeatability
•
•
•
•
•
Selectable 110/230VAC input voltage
Reliable, cost effective design with reduced parts count
Optional Active PFC (pf = 0.98)
Full remote control interface
Simple parallel operation for higher power
Specification
Model
500A
102A
152A
202A
Average Capacitor Charging Power
500 J/sec
1,000 J/sec
1,500 J/sec
2,000 J/sec
Peak Capacitor Charging Power
550 J/sec
1,100 J/sec
1,650 J/sec
2,200 J/sec
Average Continuous DC Power
500 W
1,000 W
1,500 W
2,000 W
Output Voltage Range
1, 1.5, 2, 3, 4, 5, 6, 10, 15, 20, 30, 40kV, variable from 10-100% of rated
Polarity
Available as fixed Positive or Negative. Please specify at time of ordering
HV Output
1-6kV Models - Air Insulated with RG58/U Coaxial cable with MHV connector
7-40kV Models - Oil Insulated with DS2024 Silicone lead & proprietary HV connector
AC Input Voltage
AC Input Current - non PFC
(2)
AC Input Current - Active PFC
(2)
110/230VAC, 1Ø
110/230VAC, 1Ø(1)
230VAC, 1Ø
230VAC, 1Ø
10A/5A
20A/10A
15A
N/A
7A/3.5A
6.6A
10A
13.5A
AC Connector
UL/CSA approved terminal block. User selectable position for 110 or 230VAC input
Power Factor
Non PFC pf = 0.65, Optional Active PFC - 0.98 at full load and nominal AC line
Efficiency
Better than 85% at full load
Stability
±0.2% per hour after 1 hour warmup
Temperature Coefficient
100ppm per °C typical
Stored Energy
Less than 0.3J all models
Pulse to Pulse Repeatability
±0.2% to 300Hz, consult factory for higher rep rates
Dimensions - inches (mm)
5.75 (146) W x 5.56 (141) H x 14.2 (361) D
Weight - lbs (kg) - 1-6kV Models
8 (3.6), 10 (4.5) (3)
9 (4), 11 (5) (3)
12.5 (6)
12 (5.5), 14 (6.5)
13 (6), 15 (7)
16.5 (7.5)
10-40kV Models
(3)
14.8 (376) D
(3)
Ambient Temperature
Storage: -40 to +85°C. Operating: -20 to +45°C
Altitude
Storage: 40,000ft (12,000m), Operating: 9,900ft (3,000m)
Humidity
10-90%, non-condensing
Protection
Open/short circuits, Overloads, Arcs, Overtemp, Overvoltage
Agency Approvals
TUV Certified to EN60601-1, IEC60601-1
Remote Control (all models)
Via 15-pin D-sub connector on rear of unit, Signals include, Vprogram (0-10V),
HV Enable/Reset, Inhibit, Summary Fault, Load Fault, Vanalog, Vpeak
Accessories
Mating HV cable, control connector, operating manual, mounting brackets
Options
LH - Low Inhibit. Replaces standard high Inhibit
N/A
EN - Low Enable. Replaces standard high enable
5V - 0-5V Analog programming. Replaces standard 0-10V programming
LP - Latching Overload Protection, requires HV reset after overload fault
DC - Continuous DC operation
Ordering Info
Model - XXkV - POS (or NEG) - PFC (blank for non PFC) - YY (options)
Ordering Examples
152A-10kV-POS, 102A-40kV-POS-PFC-LH, 202A-1kV-POS-PFC-DC
(1) 110VAC input voltage not available with PFC option for models 102A, 152A, and 202A.
(2) Input current figure valid for repetition rates greater than 10Hz. For operation below 10Hz contact factory.
(3) Weight for PFC version listed second.
All specifications subject to change without notice
3|
500A/102A/152A/202A Series
500A, 102A, 152A and 202A Mechanical Details
Front Views
1
2
202A Models
3
1
Rear Views
All Models - Outputs 1-6kV
2
3
All Models - Outputs 7-40kV
4
5
6
1 - Cooling Fan
2 - AC Input Connector
3 - 15pin D-sub Female Control Connector
4 - MHV Output Connector (1-6kV Models)
5 - Ground Stud (7-40kV Models)
6 - HV Output Connector (7-40kV Models)
Dimensional Outline Drawings
500A/102A/152A Models
5.75"
146mm
13"
330mm
14.2"
361mm
Outputs From 7kV to 40kV
Outputs From 7kV to 40kV
14.8"
376mm
Outputs From 1kV to 6kV
202A Models
Outputs From 1kV to 6kV
6.56"
167mm
7.38"
187mm
500A/102A/152A Models
7.06"
179mm
HIGH
VOLTAGE
OUTPUT
!
!
500A/102A/152A/202A Series
5.56"
141mm
HIGH
VOLTAGE
OUTPUT
!
!
|4
402 Series Features and Specification
Industry standard rack mount capacitor charging and DC power supplies with 4kJ/sec rating for capacitor charging, or 4kW rating in continuous DC applications.
•
•
•
•
•
•
•
Output Voltages from 0-1kV to 0-50kV
Power rating of 4kJ/sec ave, 5kJ/sec peak
Compact air cooled rack mount package
Efficient IGBT based resonant inverter
Excellent pulse to pulse repeatability
208 or 400VAC 3Ø input voltage
Full remote control interface
•
•
•
•
•
•
UL Approved AC line contactor (optional for OEM models)
Ultra reliable and rugged industry standard design
Passive PFC (pf = 0.85)
Full local output voltage and HV On/Off controls (L version)
Simple parallel operation for higher power
Lab, Slave, or OEM front panel options
Average Capacitor Charging Power
4,000 Joules/sec (½CV2 x Rep Rate)
Peak Capacitor Charging Power
5,000 Joules/sec (½CV2 ∕ tcharge)
Average Continuous DC Power
4,000 Watts
Output Voltage Range
1, 2, 4, 5, 10, 15, 20, 30, 40, 50kV, variable from 10-100% of rated
Polarity
Available as fixed Positive or Negative. Please specify at time of ordering
HV Output Cable
1-39kV Models - DS2124 Coaxial cable with proprietary HV connector
40-50kV Models - DS2214 Coaxial cable with proprietary HV connector
HV Insulating Medium
Exxon Mobil Univolt N61B or equivalent insulating oil
AC Input Voltage
208VAC (180-264), 3Ø or 400VAC (340-460), 3Ø + N, specify at time of ordering
AC Input Current
20A/15A
AC Connector
UL/CSA approved terminal block. 3Ø +
AC Line Contactor
UL/CSA approved AC line contactor (standard on 402L and 402S, option for 402OEM)
Power Factor
Passive PFC pf = 0.85 at full load and nominal AC line
Efficiency
Better than 85% at full load
Front Panel
402L - Voltage Control, Voltage & Current Meters, Status Indicators
for 208VAC, 3Ø + N +
for 400VAC
402S - On/Off Switch, Status Indicators
402-OEM - Blank front panel
Stability
0.2% per hour after 1 hour warmup
Temperature Coefficient
100ppm per °C typical
Stored Energy
Less than 0.3J all models
Pulse to Pulse Repeatability
±2% to 1000Hz, consult factory for higher rep rates
Dimensions - inches (mm)
19 (483) W x 7 (178) H x 17 (432) D
Weight - lbs (kg)
65 (30)
Ambient Temperature
Storage: -40 to +85°C. Operating: -20 to +45°C
Altitude
Storage: 40,000ft (12,000m), Operating: 9,900ft (3,000m)
Humidity
10-90%, non-condensing
Protection
Open/short circuits, Overloads, Arcs, Overtemp, Overvoltage, Safety Interlock
Remote Control (all models)
Via 25-pin D-sub connector on rear of unit, Signals include, Vprogram (0-10V),
HV Enable/Reset, Inhibit, Summary Fault, Load Fault, Vanalog, Vpeak
Accessories
10ft HV cable, operating manual
Options
EN - Low Enable. Replaces standard high enable
5V - 0-5V Analog programming. Replaces standard 0-10V programming
LP - Latching Overload Protection, requires HV reset after overload fault
DC - Continuous DC operation
CT - AC line contactor (option for 402OEM models only, standard on 402L and 402S)
Double terminated HV cable, and mating bulkhead connector
Ordering Info
Model - XXkV - POS (or NEG) - YYYVAC - ZZ (options)
Ordering Examples
402L-10kV-POS, 402S-1kV-NEG-DC, 402-OEM-50kV-POS-400VAC
All specifications subject to change without notice
5|
402 Series Data Sheet
402 Series Mechanical Details
402L Front View
1
2
3
4
5
6
402L Rear View
7
8 9
1 - HV On/Off Push Buttons (L model only)
2 - Status Indicator LEDs (L and S models only)
3 - Local/Remote Keyswitch (L model only)
4 - 10-Turn HV Output Control (L models only)
5 - View Set Push Button (L models only)
6 - Output Voltage and Current Displays (L models only)
7 - Power Switch (L and S models only)
10
11
12 13 14
15
8 - HV Output Connector
9 - Ground Stud
10 - Inhibit BNC (L models only)
11 - Cooling Fan
12 - Slave Supply Programming Connector (L models only)
13 - Remote Programming Connector
14 - AC Input Terminal Block
15 - Interlock Terminals (L and S models only)
Dimensional Outline Drawings
TO SLAVE
VOLTAGE
STATUS
ADJUST
HV ON
HV ON
kV
10 TURN INC
7" / 178mm
HV OFF
%
INHIBIT
0
10
20
30
50
40
70
60
80
90
100
110
END OF CHARGE
HV OFF
INTERLOCK OPEN
LOAD FAULT
CURRENT
A
OVERTEMP
%
0
CONTROL
REMOTE
OFF
20
40
60
80
100
120
REMOTE
!
INTERLOCK
MODEL 402L
140
LOCAL
VIEW SET
POWER
INHIBIT
+
+
3
19" / 483mm
N
17" / 432mm
Chassis slide mounting holes
17" / 432mm
Notes:
1 - Chassis slide mounting pattern matches General Devices CT series or equivalent with 3.875" hole spacing.
2 - Cooling air enters rear of unit and exits at either side. Do not block air vents or cooling fan and allow several inches of clearance at rear of unit.
3 - Allow 6" bend radius at rear of unit for HV cable.
402 Series Data Sheet
|6
802 Series Features and Specification
Industry standard rack mount capacitor charging and DC power supplies with 8kJ/sec rating for capacitor charging, or 8kW rating in continuous DC applications.
•
•
•
•
•
•
•
Output Voltages from 0-1kV to 0-50kV
Power rating of 8kJ/sec ave, 9kJ/sec peak
Compact air cooled rack mount package
Efficient IGBT based resonant inverter
Excellent pulse to pulse repeatability
208 or 400VAC 3Ø input voltage
Full remote control interface
•
•
•
•
•
•
UL Approved AC line contactor (optional for OEM models)
Ultra reliable and rugged industry standard design
Passive PFC (pf = 0.85)
Full local output voltage and HV On/Off controls (L version)
Simple parallel operation for higher power
Lab, Slave, or OEM front panel options
Average Capacitor Charging Power
8,000 Joules/sec (½CV2 x Rep Rate)
Peak Capacitor Charging Power
9,000 Joules/sec (½CV2 ∕ tcharge)
Average Continuous DC Power
8,000 Watts
Output Voltage Range
1, 2, 4, 5, 10, 15, 20, 30, 40, 50kV, variable from 10-100% of rated
Polarity
Available as fixed Positive or Negative. Please specify at time of ordering
HV Output Cable
1-39kV Models - DS2124 Coaxial cable with proprietary HV connector
40-50kV Models - DS2214 Coaxial cable with proprietary HV connector
HV Insulating Medium
Exxon Mobil Univolt N61B or equivalent insulating oil
AC Input Voltage
208VAC (180-264), 3Ø or 400VAC (340-460), 3Ø + N, specify at time of ordering
AC Input Current
40A/25A
AC Connector
UL/CSA approved terminal block. 3Ø +
AC Line Contactor
UL/CSA approved AC line contactor (standard on 802L and 802S, option for 802OEM)
Power Factor
Passive PFC pf = 0.85 at full load and nominal AC line
Efficiency
Better than 85% at full load
Front Panel
802L - Voltage Control, Voltage & Current Meters, Status Indicators
for 208VAC, 3Ø + N +
for 400VAC
802S - On/Off Switch, Status Indicators
802-OEM - Blank front panel
Stability
0.2% per hour after 1 hour warmup
Temperature Coefficient
100ppm per °C typical
Stored Energy
Less than 0.3J all models
Pulse to Pulse Repeatability
±2% to 1000Hz, consult factory for higher rep rates
Dimensions - inches (mm)
19 (483) W x 8.72 (222) H x 17 (432) D
Weight - lbs (kg)
80 (37)
Ambient Temperature
Storage: -40 to +85°C. Operating: -20 to +45°C
Altitude
Storage: 40,000ft (12,000m), Operating: 9,900ft (3,000m)
Humidity
10-90%, non-condensing
Protection
Open/short circuits, Overloads, Arcs, Overtemp, Overvoltage, Safety Interlock
Remote Control (all models)
Via 25-pin D-sub connector on rear of unit, Signals include, Vprogram (0-10V),
HV Enable/Reset, Inhibit, Summary Fault, Load Fault, Vanalog, Vpeak
Accessories
10ft HV cable, operating manual
Options
EN - Low Enable. Replaces standard high enable
5V - 0-5V Analog programming. Replaces standard 0-10V programming
LP - Latching Overload Protection, requires HV reset after overload fault
DC - Continuous DC operation
CT - AC line contactor (option for 802OEM models only, standard on 802L and 802S)
Double terminated HV cable, and mating bulkhead connector
Ordering Info
Model - XXkV - POS (or NEG) - YYYVAC - ZZ (options)
Ordering Examples
802L-10kV-POS, 802S-1kV-NEG-DC, 802-OEM-50kV-POS-400VAC
All specifications subject to change without notice
7|
802 Series Data Sheet
802 Series Mechanical Details
802L Front View
1
2
3
4
5
6
802L Rear View
7
8 9
10
11
12
13
14 15
8 - HV Output Connector
9 - Ground Stud
10 - Inhibit BNC (L models only)
11 - Cooling Fan
12 - Interlock Terminals (L and S models only)
13 - Slave Supply Programming Connector (L models only)
14 - AC Input Terminal Block
15 - Remote Programming Connector
1 - HV On/Off Push Buttons (L model only)
2 - Status Indicator LEDs (L and S models only)
3 - Local/Remote Keyswitch (L model only)
4 - 10-Turn HV Output Control (L models only)
5 - View Set Push Button (L models only)
6 - Output Voltage and Current Displays (L models only)
7 - Power Switch (L and S models only)
Dimensional Outline Drawings
TO SLAVE
MODEL 802L
VOLTAGE
STATUS
8.72" / 222mm
ADJUST
HV ON
HV ON
kV
10 TURN INC
HV OFF
%
INHIBIT
REMOTE
0
10
20
30
50
40
70
60
80
90
100
110
END OF CHARGE
HV OFF
INTERLOCK OPEN
LOAD FAULT
CURRENT
A
OVERTEMP
%
0
CONTROL
REMOTE
OFF
20
40
60
80
100
120
140
!
LOCAL
VIEW SET
POWER
INHIBIT
INTERLOCK
+
+
3
19" / 483mm
N
17" / 432mm
Chassis slide mounting holes
17" / 432mm
Notes:
1 - Chassis slide mounting pattern matches General Devices CT series or equivalent with 3.875" hole spacing.
2 - Cooling air exits rear of unit and enters at either side. Do not block air vents or cooling fan and allow several inches of clearance at rear of unit.
3 - Allow 6" bend radius at rear of unit for HV cable.
802 Series Data Sheet
|8
XR802 Series Features and Specification
High performance, high rep rate air-cooled capacitor charging and DC power supplies available with a power rating of 6kJ/sec for capacitor charging, or 6kW in DC applications.
•
•
•
•
•
Output Voltages from 0-1kV to 0-30kV
Power rating of 6kJ/sec ave, 7kJ/sec peak
Compact air cooled rack mount package
Optional Remote Voltage Sense input
208 or 400VAC 3Ø input
•
•
•
•
•
Full remote control interface
Better than 0.1% pulse-pulse repeatability at rep rates to 2kHz
Passive PFC (pf = 0.85)
Full local output voltage and HV On/Off controls (L version)
Lab, Slave, or OEM front panel options
Average Capacitor Charging Power
6,000 Joules/sec (½CV2 x Rep Rate)
Peak Capacitor Charging Power
7,000 Joules/sec (½CV2 ∕ tcharge)
Average Continuous DC Power
6,000 Watts
Output Voltage Range
1, 2, 4, 5, 10, 15, 20, 30kV, variable from 10-100% of rated
Polarity
Available as fixed Positive or Negative. Please specify at time of ordering
HV Output Cable
All Models - DS2214 Coaxial cable with proprietary HV connector
HV Insulating Medium
Exxon Mobil Univolt N61B or equivalent insulating oil
AC Input Voltage
208VAC (180-264), 3Ø or 400VAC (340-460), 3Ø + N, specify at time of ordering
AC Input Current
40A/25A
AC Connector
UL/CSA approved terminal block. 3Ø +
AC Line Contactor
UL/CSA approved AC line contactor (standard on XR802L and S, option for OEM)
Power Factor
Passive PFC pf = 0.85 at full load and nominal AC line
Efficiency
Better than 85% at full load
Front Panel
XR802L - Voltage Control, Voltage & Current Meters, Status Indicators
for 208VAC, 3Ø + N +
for 400VAC
XR802S - On/Off Switch, Status Indicators
XR802-OEM - Blank front panel
Stability
0.2% per hour after 1 hour warmup
Temperature Coefficient
100ppm per °C typical
Stored Energy
Less than 0.3J all models
Pulse to Pulse Repeatability
±0.1% to 300Hz std, ±0.1% to 1000Hz optional, consult factory for higher rep rates
Dimensions - inches (mm)
19 (483) W x 8.72 (222) H x 17 (432) D
Weight - lbs (kg)
80 (37)
Ambient Temperature
Storage: -40 to +85°C. Operating: -20 to +45°C
Altitude
Storage: 40,000ft (12,000m), Operating: 9,900ft (3,000m)
Humidity
10-90%, non-condensing
Protection
Open/short circuits, Overloads, Arcs, Overtemp, Overvoltage, Safety Interlock
Remote Control (all models)
Via 25-pin D-sub connector on rear of unit, Signals include, Vprogram (0-10V),
HV Enable/Reset, Inhibit, Summary Fault, Load Fault, Vanalog, Vpeak
Accessories
10ft HV cable, operating manual
Options
EN - Low Enable. Replaces standard high enable
5V - 0-5V Analog programming. Replaces standard 0-10V programming.
LP - Latching Overload Protection, requires HV reset after overload fault
DC - Continuous DC operation
CT - AC line contactor (option for XR802OEM models only, standard for L and S)
RS - Remote load voltage sense replaces local sense
Double terminated HV cable, and mating bulkhead connector
Ordering Info
Model - XXkV - POS (or NEG) - YYYVAC - ZZ (options)
Ordering Examples
XR802L-10kV-POS, XR802S-1kV-NEG-DC, XR802-OEM-30kV-POS-400VAC
All specifications subject to change without notice
9|
XR802 Series Data Sheet
XR802 Series Mechanical Details
XR802L Front View
1
2
3
4
5
XR802L Rear View
6
8 9
7
10
11
12
13
14
15
8 - HV Output Connector
9 - Ground Stud
10 - Inhibit BNC (L models only)
11 - Cooling Fan
12 - Interlock Terminals (L and S models only)
13 - Slave Supply Programming Connector (L models only)
14 - AC Input Terminal Block
15 - Remote Programming Connector
1 - HV On/Off Push Buttons (L model only)
2 - Status Indicator LEDs (L and S models only)
3 - Local/Remote Keyswitch (L model only)
4 - 10-Turn HV Output Control (L models only)
5 - View Set Push Button (L models only)
6 - Output Voltage and Current Displays (L models only)
7 - Power Switch (L and S models only)
Dimensional Outline Drawings
TO SLAVE
VOLTAGE
8.72" / 222mm
STATUS
SERIES
ADJUST
HV ON
HV ON
kV
10 TURN INC
HV OFF
%
INHIBIT
0
10
20
30
50
40
70
60
80
90
100
REMOTE
110
END OF CHARGE
HV OFF
INTERLOCK OPEN
LOAD FAULT
CURRENT
A
OVERTEMP
%
0
CONTROL
REMOTE
OFF
20
40
60
80
100
120
140
!
LOCAL
VIEW SET
POWER
INHIBIT
INTERLOCK
3
19" / 483mm
N
17" / 432mm
Chassis slide mounting holes
17" / 432mm
Notes:
1 - Chassis slide mounting pattern matches General Devices CT series or equivalent with 3.875" hole spacing.
2 - Cooling air exits rear of unit and enters at either side. Do not block air vents or cooling fan and allow several inches of clearance at rear of unit.
3 - Allow 6" bend radius at rear of unit for HV cable.
XR802 Series Data Sheet
| 10
LC1202 Series Specification
High performance, high rep rate water-cooled capacitor charging and DC power supplies
available in 12kJ/sec for capacitor charging, or 15kW(1) in continuous DC applications.
•
•
•
•
•
Output Voltages from 0-1kV to 0-30kV
Power rating-12kJ/sec ave, 13.5kJ/sec peak
Compact water cooled rack mount package
Optional Remote Voltage Sense input
Configurable 208 or 400VAC 3Ø input(2)
•
•
•
•
•
Full remote control interface
Better than 0.1% pulse-pulse repeatability at rep rates to 2kHz
Passive PFC (pf = 0.9)
Full local output voltage and HV On/Off controls (L version)
Lab, Slave, or OEM front panel options
Average Capacitor Charging Power
12,000 Joules/sec (½CV2 x Rep Rate)
Peak Capacitor Charging Power
13,500 Joules/sec (½CV2 ∕ tcharge)
Average Continuous DC Power
15,000 Watts (1)
Output Voltage Range
1, 2, 4, 5, 10, 15, 20, 30kV, variable from 10-100% of rated
Polarity
Available as fixed Positive or Negative. Please specify at time of ordering
HV Output Cable
All Models - DS2214 Coaxial cable with proprietary HV connector
HV Insulating Medium
DOW 561 Silicone Transformer Fluid
AC Input Voltage
208VAC (180-264), 3Ø or 400VAC (340-460), 3Ø or 480VAC (432-528), 3Ø
AC Input Current
50A/26/20A
AC Connector
UL/CSA approved terminal block. 3Ø +
AC Line Contactor
UL/CSA approved AC line contactor (standard on LC1202L and S, option for OEM)
Power Factor
Passive PFC pf = 0.9 at full load and nominal AC line
Efficiency
Better than 90% at full load
Front Panel
LC1202L - Voltage Control, Voltage & Current Meters, Status Indicators
, no neutral connection required
LC1202S - On/Off Switch, Status Indicators
LC1202-OEM - Blank front panel
Stability
0.2% per hour after 1 hour warmup
Temperature Coefficient
100ppm per °C typical
Stored Energy
Less than 0.3J all models
Pulse to Pulse Repeatability
±0.1% to 300Hz std, ±0.1% to 1000Hz optional, consult factory for higher rep rates
Dimensions - inches (mm)
19 (483) W x 8.72 (222) H x 17 (432) D
Weight - lbs (kg)
100 (46)
Ambient Temperature
Storage: -40 to +85°C. Operating: +5 to +45°C
Altitude
Storage: 40,000ft (12,000m), Operating: 9,900ft (3,000m)
Humidity
10-90%, non-condensing
Cooling
Flowed water at 2US GPM (7.6L/min) max. inlet temperature 35°C. All water paths are
at ground potential and are copper, brass or Buna-N hose.
Protection
Open/short circuits, Overloads, Arcs, Overtemp, Overvoltage, Safety Interlock
Remote Control (all models)
Via 25-pin D-sub connector on rear of unit, Signals include, Vprogram (0-10V),
HV Enable/Reset, Inhibit, Summary Fault, Load Fault, Vanalog, Vpeak
Accessories
10ft HV cable, operating manual
Options
EN - Low Enable. Replaces standard high enable
5V - 0-5V Analog programming. Replaces standard 0-10V programming
LP - Latching Overload Protection, requires HV reset after overload fault
DC - Continuous DC operation
CT - AC line contactor (option for LC1202OEM models only, standard for L and S)
RS - Remote load voltage sense replaces local sense
Double terminated HV cable, and mating bulkhead connector
Ordering Info
Model - XXkV - POS (or NEG) - YYYVAC - ZZ (options)
Ordering Examples
LC1202L-10kV-POS, LC1202S-1kV-NEG-DC, LC1202-OEM-30kV-POS-400VAC
(1) Continuous DC output power de-rated to 12,000W average with 208VAC 3Ø line voltage (2) Requires conversion kit supplied with unit
All specifications subject to change without notice
11 |
LC1202 Series Data Sheet
LC1202 Series Mechanical Details
LC1202L Front View
1
2
3
4
5
6
7
LC1202L Rear View
8
1 - HV On/Off Push Buttons (L model only)
2 - Status Indicator LEDs (L and S models only)
3 - Local/Remote Keyswitch (L model only)
4 - 10-Turn HV Output Control (L models only)
5 - View Set Push Button (L models only)
6 - Output Voltage and Current Displays (L models only)
7 - Power Switch (L and S models only)
8 - Interlock Terminals (L and S models only)
9
10 11 12 13 14
15
16
17
9 - Ground Stud
10 - HV Output Connector
11 - Remote Programming Connector
12 - Slave Supply Programming Connector (L models only)
13 - Remote Sense Input (optional)
14 - Inhibit BNC (L models only)
15 - AC Input Terminal Block
16 - Cooling water outlet (Swagelok 12mm)
17 - Cooling water inlet (Swagelok 12mm)
Dimensional Outline Drawings
REMOTE
REM
FEED
BACK
INTERLOCK
ADJUST
HV ON
HV ON
8.72" / 222mm
SLAVE
VOLTAGE
STATUS
kV
10 TURN INC
HV OFF
SYNC
OUT
%
INHIBIT
0
10
20
30
50
40
70
60
80
90
100
110
END OF CHARGE
HV OFF
INTERLOCK OPEN
LOAD FAULT
CURRENT
INPUT VOLTAGE
180-250VAC, 3 Ø
50/60HZ, 50A
A
OVERTEMP
%
0
CONTROL
REMOTE
OFF
20
40
60
80
100
120
140
COOLANT
WATER
!
LOCAL
VIEW SET
IN
POWER
L1
19" / 483mm
L2
L3
17" / 432mm
Chassis slide mounting holes
17" / 432mm
Notes:
1 - Chassis slide mounting pattern matches General Devices CT series or equivalent with 3.875" hole spacing.
2 - Allow 6" bend radius at rear of unit for HV cable.
LC1202 Series Data Sheet
| 12
203 Series Features and Specification
High Power Ultra-Compact water-cooled capacitor charging and DC power supplies available in 20kJ/sec for capacitor charging, or 30kW(1) in continuous DC applications.
•
•
•
•
•
•
Power rating of 20kJ/sec, 25kJ/sec peak(1)
Output Voltages from 0-1kV to 0-50kV
Unique evaporative cooling/insulation
Efficient IGBT based resonant inverter
Excellent pulse to pulse repeatability
208, 400 or 480VAC 3Ø input voltage(1)
•
•
•
•
•
•
Ultra compact water cooled rack mount design
Full remote control interface
Passive PFC (pf = 0.9)
Full local output voltage and HV On/Off controls (L version)
Simple parallel operation for higher power
Lab, or Slave front panel options
Average Capacitor Charging Power
20,000 Joules/sec (1) (½CV2 x Rep Rate)
Peak Capacitor Charging Power
25,000 Joules/sec (1) (½CV2 ∕ tcharge)
Average Continuous DC Power
30,000 Watts (1)
Output Voltage Range
1, 2, 4, 5, 10, 15, 20, 30, 40, 50kV, variable from 10-100% of rated
Polarity
Available as fixed Positive or Negative. Please specify at time of ordering
HV Output Cable
1-29kV Models DS2214 Coaxial cable with proprietary HV connector
30-50kV Models DS2212 Coaxial cable with proprietary HV connector
AC Input Voltage
480VAC (432-528), 3Ø or 400VAC (360-440), 3Ø, or 208VAC (180-254), 3Ø
AC Input Current
35A/45A/75A (2)
AC Connector
UL/CSA approved terminal block. 3Ø +
AC Line Contactor
UL/CSA approved AC line contactor
Power Factor
Passive PFC pf = 0.9 at full load and nominal AC line
Efficiency
Better than 85% at full load
Front Panel
203L - Output Voltage Control, Voltage & Current Meters, Status Indicators
203S - On/Off Switch, Current Bar Graph, Status Indicators
Stability
±0.2% per hour after 1 hour warmup
Temperature Coefficient
100ppm per °C typical
Stored Energy
Less than 0.3J all models
Pulse to Pulse Repeatability
±2% to 100Hz std, consult factory for higher rep rates
Dimensions - inches (mm)
19 (483) W x 12.25 (311) H x 22.5 (571) D
Weight - lbs (kg)
220 (100)
Ambient Temperature
Storage: -40 to +70°C. Operating: 0 to +55°C
Altitude
Storage: 40,000ft (12,000m), Operating: 9,900ft (3,000m)
Humidity
10-90%, non-condensing
Cooling
Flowed water at 2US GPM (7.6 L/min) with max inlet temp 35°C and min inlet of 15°C.
All water paths are copper or brass. Connections are ¼NPT male pipe.
Protection
Open/Short Circuits, Overloads, Arcs, Overtemp, Overvoltage, Safety Interlock
Remote Control (all models)
Via 25-pin D-sub connector on rear of unit, Signals include, Vprogram (0-10V),
HV Enable/Reset, Inhibit, Summary Fault, Load Fault, Vanalog
Accessories
10ft HV cable, operating manual
Options
EN - Low Enable. Replaces standard high enable
5V - 0-5V Analog programming. Replaces standard 0-10V programming
LP - Latching Overload Protection, requires HV reset after overload fault
DC - Continuous DC operation
CP - 10 turn Current Programming pot and/or 0-10V remote input for DC units only
RS - Remote load voltage sense replaces local sense
Double terminated HV cable, and mating bulkhead connector
Ordering Info
Model - XXkV - POS (or NEG) - YYYVAC - ZZ (options)
Ordering Examples
203L-10kV-POS, 203S-50kV-NEG-DC, 203L-30kV-POS-400VAC
(1) Power de-rated to 18,000J/sec average, 22,000J/sec peak or 18,000W DC with 208VAC input
(2) AC line current for capacitor charging operation. For DC operation use formula in online App Note 502.
All specifications subject to change without notice
13 |
203 Series Data Sheet
203 Series Mechanical Details
203L Front View
1
4
2
3
5
6 7
8
1 - HV ON/OFF Push Buttons/Status LEDs (L models only)
2 - Detail Operating Status LEDs
3 - Local/Remote Keyswitch (L model only)
4 - 10-Turn HV Output Control (L models only)
5 - View Set Push Button (L model only)
6 - Voltage Display and Bar Graph (L models only)
7 - Current Display and Bar Graph (L models only)
8 - Power Switch
9 - Inhibit BNC (L models only)
10 - Slave Supply Programming Connector (L models only)
203L Rear View
9 10 11 12 13 14
15 16
17
18
11 - Remote Programming Connector
12 - Coolant Refill connection
13 - HV Output Connector
14 - Cooling Water Inlet
15 - HV Tank Pressure Gauge
16 - Cooling Water Outlet
17 - Ground Stud
18 - AC Input Connector
19 - Interlock/Remote Power On Terminals
20 - Cooling Fan
19
20
Dimensional Outline Drawings
IN
MODEL 303
STATUS
COOLANT WATER
OUT
VOLTAGE
HV ON
HV ON
ADJUST
10 TURN INC
kV
HV OFF
%
50
60
70
80
90
100
110
90
100
110
A
OVERTEMP
%
0
CONTROL
OFF
REMOTE
20
30
40
VIEW SET
HIGH VOLTAGE
50
60
70
80
POWER
COOLANT
INPUT POWER
HV ON
FULL
HIGH LINE
INHIBIT
HV OFF
WARNING
LOW LINE
AUTOINHIBIT
END OF CHARGE
FAULT
IMBALANCE
SUMMARY FAULT
EXCESS REVERSAL
OVERTEMP
INTERLOCK OPEN
LOAD FAULT
INTERNAL ARC
PURGE VALVE
BIAS FAULT
LINE FAULT
CLAMP
OVER PRESSURE
FAN FAIL
10
0
-10
0
HV OUTPUT
10
TB2
20
-20
-30
30
inHg
psi
203 Series Data Sheet
2
3
4
!
A
1
B
2
C
3
N
4
GND
5
438-528 VAC
50/60 Hz
COOLANT
TB 1 AC INPUT
19" / 483mm
22.5" / 571mm
1
INTERLOCK/POWER ON
kPa
SLAVE
ENABLE
50
0
-10
150
STATUS
LOCAL
10
0
40
20
30
0
20
-50
10
CURRENT
LOAD FAULT
INHIBIT
INTERLOCK OPEN
REMOTE
0
END OF CHARGE
12.25" / 311mm
INHIBIT
HV OFF
17" / 432mm
1.5" / 38mm
| 14
303 Series Features and Specification
High Power Ultra-Compact water-cooled capacitor charging and DC power supplies available in 30kJ/sec for capacitor charging, or 50kW(1) in continuous DC applications.
•
•
•
•
•
•
Power rating of 30kJ/sec, 37.5kJ/sec peak(1)
Output Voltages from 0-1kV to 0-50kV
Unique evaporative cooling/insulation
Efficient IGBT based resonant inverter
Excellent pulse to pulse repeatability
400 or 480VAC 3Ø input voltage(1)
•
•
•
•
•
•
Ultra compact water cooled rack mount design
Full remote control interface
Passive PFC (pf = 0.9)
Full local output voltage and HV On/Off controls (L version)
Simple parallel operation for higher power
Lab, or Slave front panel options
Average Capacitor Charging Power
30,000 Joules/sec (1) (½CV2 x Rep Rate)
Peak Capacitor Charging Power
37,500 Joules/sec (1) (½CV2 ∕ tcharge)
Average Continuous DC Power
50,000 Watts (1)
Output Voltage Range
1, 2, 4, 5, 10, 15, 20, 30, 40, 50kV, variable from 10-100% of rated
Polarity
Available as fixed Positive or Negative. Please specify at time of ordering
HV Output Cable
1-29kV Models DS2214 Coaxial cable with proprietary HV connector
30-50kV Models DS2212 Coaxial cable with proprietary HV connector
AC Input Voltage
480VAC (432-528), 3Ø or 400VAC (360-440), 3Ø
AC Input Current
53A/68A (2)
AC Connector
UL/CSA approved terminal block. 3Ø +
AC Line Contactor
UL/CSA approved AC line contactor
Power Factor
Passive PFC pf = 0.9 at full load and nominal AC line
Efficiency
Better than 85% at full load
Front Panel
303L - Output Voltage Control, Voltage & Current Meters, Status Indicators
303S - On/Off Switch, Current Bar Graph, Status Indicators
Stability
±0.2% per hour after 1 hour warmup
Temperature Coefficient
100ppm per °C typical
Stored Energy
Less than 0.3J all models
Pulse to Pulse Repeatability
±2% to 100Hz std, consult factory for higher rep rates
Dimensions - inches (mm)
19 (483) W x 12.25 (311) H x 22.5 (571) D
Weight - lbs (kg)
220 (100)
Ambient Temperature
Storage: -40 to +70°C. Operating: 0 to +55°C
Altitude
Storage: 40,000ft (12,000m), Operating: 9,900ft (3,000m)
Humidity
10-90%, non-condensing
Cooling
Flowed water at 2US GPM (7.6 L/min) with max inlet temp 35°C and min inlet of 15°C.
All water paths are copper or brass. Connections are ¼NPT male pipe.
Protection
Open/Short Circuits, Overloads, Arcs, Overtemp, Overvoltage, Safety Interlock
Remote Control (all models)
Via 25-pin D-sub connector on rear of unit, Signals include, Vprogram (0-10V),
HV Enable/Reset, Inhibit, Summary Fault, Load Fault, Vanalog
Accessories
10ft HV cable, operating manual
Options
EN - Low Enable. Replaces standard high enable
5V - 0-5V Analog programming. Replaces standard 0-10V programming
LP - Latching Overload Protection, requires HV reset after overload fault
DC - Continuous DC operation
CP - 10 turn Current Programming pot and/or 0-10V remote input for DC units only
RS - Remote load voltage sense replaces local sense
Double terminated HV cable, and mating bulkhead connector
Ordering Info
Model - XXkV - POS (or NEG) - YYYVAC - ZZ (options)
Ordering Examples
303L-10kV-POS, 303S-50kV-NEG-DC, 303L-30kV-POS-400VAC
(1) Power de-rated to 25,000J/sec average, 32,500J/sec peak or 40,000W DC with 400VAC input
(2) AC line current for capacitor charging operation. For DC operation use formula in online App Note 502.
All specifications subject to change without notice
15 |
303 Series Data Sheet
303 Series Mechanical Details
303L Front View
1
4
2
3
5
6 7
8
1 - HV ON/OFF Push Buttons/Status LEDs (L models only)
2 - Detail Operating Status LEDs
3 - Local/Remote Keyswitch (L model only)
4 - 10-Turn HV Output Control (L models only)
5 - View Set Push Button (L model only)
6 - Voltage Display and Bar Graph (L models only)
7 - Current Display and Bar Graph (L models only)
8 - Power Switch
9 - Inhibit BNC (L models only)
10 - Slave Supply Programming Connector (L models only)
303L Rear View
9 10 11 12 13 14
15 16
17
18
11 - Remote Programming Connector
12 - Coolant Refill connection
13 - HV Output Connector
14 - Cooling Water Inlet
15 - HV Tank Pressure Gauge
16 - Cooling Water Outlet
17 - Ground Stud
18 - AC Input Connector
19 - Interlock/Remote Power On Terminals
20 - Cooling Fan
19
20
Outline Drawings
IN
MODEL 303
STATUS
COOLANT WATER
OUT
VOLTAGE
HV ON
HV ON
ADJUST
10 TURN INC
kV
HV OFF
%
50
60
70
80
90
100
110
90
100
110
A
OVERTEMP
%
0
CONTROL
OFF
REMOTE
20
30
40
VIEW SET
HIGH VOLTAGE
50
60
70
80
POWER
COOLANT
INPUT POWER
HV ON
FULL
HIGH LINE
INHIBIT
HV OFF
WARNING
LOW LINE
AUTOINHIBIT
END OF CHARGE
FAULT
IMBALANCE
SUMMARY FAULT
EXCESS REVERSAL
OVERTEMP
INTERLOCK OPEN
LOAD FAULT
INTERNAL ARC
PURGE VALVE
BIAS FAULT
LINE FAULT
CLAMP
OVER PRESSURE
FAN FAIL
10
0
-10
0
HV OUTPUT
10
TB2
20
-20
-30
30
inHg
psi
303 Series Data Sheet
2
3
4
!
A
1
B
2
C
3
N
4
GND
5
438-528 VAC
50/60 Hz
COOLANT
TB 1 AC INPUT
19" / 483mm
22.5" / 571mm
1
INTERLOCK/POWER ON
kPa
SLAVE
ENABLE
50
0
-10
150
STATUS
LOCAL
10
0
40
20
30
0
20
-50
10
CURRENT
LOAD FAULT
INHIBIT
INTERLOCK OPEN
REMOTE
0
END OF CHARGE
12.25" / 311mm
INHIBIT
HV OFF
17" / 432mm
1.5" / 38mm
| 16
Turn-key High Voltage Power Solutions
ALE’s Compact Turn-key High Voltage Power Systems, build on over 20 years of successfully designing and delivering multi-kilowatt DC power solutions to meet the demands of the most challenging
applications. Extensive use of standard building blocks allows maximum system design flexibility
and performance, while minimizing cost and delivery time.
Our modular and scalable design approach uses multiple standard power
modules to deliver raw high voltage DC power for the system. The outputs
of each power module are combined using a simple Junction box which
can also accommodate any necessary output filtering and voltage/current
feedback required. The complete system and individual power module
outputs are centrally controlled by a Master Controller.
The Master Controller generates all signals required by the power modules, and enables both local or remote user control of the system output
voltage and current. The use of a multi-phase variable frequency control
technique, results in low output voltage ripple without the need for large
output energy storage filter capacitors. The controller communicates with
each power module (or bank of power modules), and to the Junction Box
to provide system output voltage and current feedback, and operating status.
Each power module comprises a single model 303S (or LC1202S for lower power) water-cooled power supply. The 303S is a proven 50kW rated
DC power supply which can be offered with any output voltage between 1kV and 50kV. The total number of
303S modules required in the system is determined by the overall power requirements, with one module for
every 50kW of power (one per 40kW with 400VAC input). Since the overall design is 100% scalable, there
is no theoretical limit to the number of 303S supplies that can be connected in parallel, and hence very high
power ultra compact systems can be built using standard modules.
A Junction Box is used to combine the high voltage outputs from the individual power modules, and also
serves to provide precision voltage and current feedback signals to the Master Controller. The Junction Box
can also be used to house any filter or output protection components required. Filters can be as simple as a
ripple reduction capacitor, or more complex multi-stage LC filter when ultra-low stored energy and ripple are
required.
The modular and scalable design approach described enables TDK-Lambda to offer Compact Turn-key power solutions with average output powers from as little as 30kW, to over 1MW using the same basic proven
building blocks. Call our High Voltage Product Manager, Andy Tydeman at +1-732-922-5408 to discuss your
specific power requirements, or to learn more.
Features
Applications
• Power levels from 30kW to 1MW and higher
• Voltages from 1,000V to 50,000V
• Turn-key Fully Integrated Systems
• 100% Modular/Scalable Design
• Ultra Compact Mechanical Layout
• Low Ripple and Stored Energy
• No requirement for crowbar load protection
• High Efficiency
• Excellent Power Factor
• Water-cooled with zero oil
• Local & Remote Controls
• Complete Integrated Systems or bare bones versions
• Microwave Tube Beam Power
- Gyroton
- Klystron
- Magnetron
- TWT
- IOT
• Radar Systems
• Raw HVDC Power
• High Power Amplifiers
• Precipitators
17 |
Turn-key High Voltage Power Solutions
Typical Specification
Average Continuous DC Power
Available from 30kW to 1MW+
Output Voltage Range
Models available from 1kV to 50kV, variable from 10-100% of rated voltage
Output Current
Variable from 10-100% of rated current
AC Input Voltage
480VAC 3Ø standard, 400VAC 3Ø + N optional
Polarity
Available as fixed Positive or Negative. Optional floating return
Power Factor
Passive PFC better than 0.92 at full load and nominal AC line
Efficiency
Better than 85% at full load and nominal AC line
Accuracy
1% standard, 0.1% optional
Stability
100ppm per °C standard, 10ppm per °C optional
Stored Energy
Less than 50J, 10J optional
Ripple
1% of rated voltage peak to peak, 0.01% optional
Line/Load Regulation
Better than 0.1%, 0.01% optional
Cooling
Water cooled, 2US GPM flow per 50kW module, Min. temp 15°C, Max. Temp 35°C
Ambient Temperature
Storage: -40 to +85°C. Operating: +5 to +45°C
Humidity
10-90%, non-condensing
Protection
Open/short circuits, Overloads, Arcs, Overvoltage, Overcurrent
Load ARC Response
Output current shut down in less than 50ms
Local Control/Indicators
Power ON/OFF switch
HV ON/OFF push buttons
Local/Remote keyswitch
View Set push button
10-Turn Output voltage potentiometer
10-Turn Output current potentiometer
Adjustable Overvoltage trip point
Adjustable Overcurrent trip point
Digital voltage and current displays
LED status indicators
Remote Control
Fully isolated analog voltage and current programming and readback
Isolated digital HV ON/OFF & Inhibit inputs
Isolated digital status readback/monitoring
Options
Fully integrated turn-key rack mounted system with all cooling and control cables
Bare bones system for customer installation/integration
High stability output (10ppm/°C)
High accuracy (0.1% or 0.01%)
Low Output stored energy (10J or less)
Low Ripple (0.01% or better)
Custom LC output filter
Load/Line regulation better than 0.001%
Custom HV connectors
Floating HV return
Mechanical (example given)
- Master Controller (1 per system)
- Power Module (1 per 50kW)
- Junction Box (1 per system)
4U (178mm) high, 19” (483mm) wide, 17” (432mm) deep, Weight: 25lbs (11kg)
7U (311mm) high, 19” (483mm) wide, 24” (610mm) deep, Weight: 220lbs (100kg)
Approx 9U (400mm) high, 19” (483mm) wide, 24” (610mm) deep, Weight: 50lbs (23kg).
Size is dependant on system power and performance, data given is typical.
Example 300kW 20kV system dimensions - 68” (1727mm) high including casters,
44.25” (1124mm) wide, 38.5” (978mm) deep. Weight: Approx 2500lbs (1140kg)
All specifications subject to change without notice
Turn-key High Voltage Power Solutions
| 18
Custom Solutions
If your application requirements cannot be met by a standard product offering, then the best approach could be to develop a modified standard version of an existing product, or a complete custom
design. The engineering staff in the ALE high voltage design team have unrivaled experience developing leading edge power solutions for a broad range of applications.
Modified standard products can encompass simple modifications of a standard design such as front panel
paint, AC input connector, high voltage cable, output voltage or power level.
Some examples of modified standard products are;
•
•
•
•
•
•
303L-15kV-NEG-DC with floating HV return for RF tube body current measurement
303L-15kV-POS-DC with dual output connectors for daisy chain HV parallel hookup
152A-15kV with output adapter for coaxial HV cable
402-OEM-40kV with nomex front panel
LC1202L with Harting style AC input connector
202A Mounted in chassis with front panel and local controls
Custom products can be highly modified standard designs or a completely new design for novel or demanding applications. Our custom product developments have been installed in the most challenging electrical
and environmental applications to enable our customers to deliver reliable and high performance world class
systems.
Some examples of custom products are;
•
•
•
•
•
•
303S for Naval environment designed for tilt/roll operation
20kW 2.5kV water-cooled supply running at 8kHz rep rate with ±0.05% p-p repeatability
50kV 1MW average power system
10kW dual channel ( 2 x 5kV @1A) magnetron supply
Parallel system controller for multi-unit 303-DC systems (80kW, 24kV, 0.01% ripple)
25kJ/sec capacitor charging supply with Active 3 phase PFC (PF~0.99) and universal 180-528VAC input voltage.
Example of a Custom design of water-cooled resonant
power supply, capable of delivering 20kW average power, at voltages to 2500V, and repetition rates to 8kHz.
19 |
Output voltage waveform at 5kHz PRF, 5V/div,
showing p-p repeatability less than 2V or ±0.04%.
Custom Solutions
High Power Parallel Operation
All ALE series capacitor charging and DC power supplies can simply be connected in parallel for
higher power operation. For parallel operation all supplies in a system must have the same output
voltage rating, but do not necessarily need to have the same power rating. There is no limit to the
number of supplies that can be connected in a parallel system, and overall pulse to pulse repeatability performance will often be better compared with a single large supply with the same overall
power capability.
In deep discharge capacitor charging applications (load capacitance is fully discharged between each
pulse), the power supply HV output cables are simply connected together at the load, and the control signals shared between all the supplies. For systems requiring local control, at least one L model supply can
be operated with any number of S or OEM models. Control is achieved by connecting the slave interface
featured on the L model supply to the remote interface(s) on any S or OEM supplies. The front panel of the
L model supply will then give the user local control of the entire system. For systems requiring only remote
control, any number of S or OEM supplies can be ‘daisy chained’ together via their remote control interfaces. When operating parallel systems with supplies from different model series, the user should be sure to
check the interface connections for correct pin assignments.
In reservoir charge or pulsed DC applications (load capacitance is only discharged by a small percentage between each pulse) the power supply HV output cables can be simply connected together at the load,
however some care is required with the control technique to ensure equal power sharing among system supplies. The most effective control method in this type of application is to use the first system supply reaching
the programmed charge voltage (end of charge or EOC) to shut off the other system supplies. This is simply
achieved by using the logical OR of the EOC signal from all supplies in the system (standard control feature
on all ALE models), and connecting it to the inhibit input (standard feature) of all supplies in a system. The
factory can supply a simple programming interface adapter that performs this function if required.
For continuous DC load applications such as providing beam power for Gyrotrons, Klystrons, Magnetrons,
or similar microwave devices, a parallel system combined with an ALE designed system controller can offer
the user full control of output current and voltage in addition to significantly improved load ripple and regulation. More information is shown on pages 17 and 18 of this brochure.
ALE supplies have been operated in parallel systems at power levels from a few kilowatts (two model 202A
supplies), to over one megawatt (thirty model 303 supplies). A small sample of parallel systems operating
today are highlighted below:
•
•
•
•
•
•
•
•
•
•
6 x 303S and controller generating 300kW of Gyrotron beam power
10 x 303S and controller for Tetrode Amplifier Anode power
2 x 202A - pulsed magnetron for RF threat simulation
6 x 303L - line type modulator for medical sterilization
4 x 303S - hard tube modulator in a research linear accelerator
2 x 303L - line type modulator in a research linear accelerator
2 x 303S with controller - power a Klystron for precision operation of a deep space radar
2 x LC1202 - high power industrial excimer laser
3 x 303S - N+1 redundant Naval Radar System
2 x 303L - high power industrial Nd:Yag laser
Parallel Operation for Higher Power
| 20
Useful Equations
The equations presented below are just a small selection taken from our detailed collection of high voltage
Application Notes. The latest versions of these Application Notes can be downloaded from our web site at
www.us.tdk-lambda.com/hp/product_html/high_volt.htm. Currently available titles are;
APP Note 500: Calculating Capacitor Charge Time
APP Note 502: Calculating AC Line Currents
APP Note 505: Charging units as Continuous Output DC Supplies
APP Note 507: Charging Large Load Capacitors
APP Note 509: What is Regulation and Repeatability?
APP Note 513: Power Factor Correction
APP Note 517: Protection Against Voltage Reversal
Useful Equations
1. Calculating Capacitor Charge Time
4. Pulse to Pulse Repeatability
V =
Tc = 0.5 x Cload x Vrated x Vcharge
2 x Fswitch x Tc
Ppeak
Tc Cload Vrated Vcharge
Ppeak
V
- time to charge load
Tc
- load capacitance in Farads
Fswitch
- power supply rated output voltage in volts
- capacitor charge voltage in volts
- power supply peak charge rate in Joules per second
- average power in watts
- load capacitance in Farads
- power supply rated output voltage in volts
- capacitor charge voltage in volts
- discharge repetition rate in Hz
VL x PF x Eff
I1Ø I3Ø Pav
VL PF
Eff I3Ø =
Pav
√3 x VL x PF x Eff
- single phase RMS line current
- three phase RMS line current per phase
- average output power in watts
- AC line voltage in volts
- Power Factor (see product data)
- Efficiency (see product data)
Iload
2 x Fswitch x Cf
Ripple - output voltage peak to peak ripple
Iload - current drawn by the load circuit
Cf - external filter capacitance across supply output
Fswitch - switching frequency of supply
3. AC line current draw
Pav
~ 40kHz for 500A, 102A, 152A, 202A, XR802, and LC1202
~ 30kHz for 402, 802, 203, and 303
Ripple =
Pav = 0.5 x Cload x Vrated x Vcharge x R
I1Ø =
- pulse to pulse repeatability (percentage)
- time to charge load
- switching frequency of supply
5. Continuous DC Operation
2. Average Power Rating Required
Pav Cload Vrated Vcharge R
1
~ 40kHz for 500A, 102A, 152A, 202A, XR802, and LC1202
~ 30kHz for 402, 802, 203, and 303
6. Voltage Reversal Protection
Voltage reversal following load capacitor discharge can
potentially damage the power supply. Any reverse current must be limited by a series resistor, or by a clamp
diode and resistors to prevent the possibility of damage
to the output diodes inside the supply. The degree of protection required is a function of reverse voltage, duration
of reversal, and repetition rate of reversal. If the reverse
current is greater than the rated current of the supply
then a protection diode should be used.
Refer to our online Application Note 517 for details, and
guidance in determining the protection component ratings.
21 |
Useful Equations
Low Voltage Programmable AC-DC Supplies
In addition to the ALE branded high voltage supplies detailed in this brochure, TDK-Lambda manufactures the widest range of low voltage (<600V), high power, programmable AC to DC power products.
A summary of our low voltage supplies is shown below, however to obtain detailed information about
these products, please call or visit our web site at www.us.tdk-lambda.com/hp.
Model
GENH
Power
750W
750W
1500W
0~100A
0~100A
0~200A
GEN 1U
GEN 2U
2400W
3300W
Voltage
0~6V
5000W
0~90A
0~90A
0~180A
0~60A
0~60A
0~120A
0~10V
0~12.5V
0~300A
0~400A
0~600A
0~240A
0~330A
0~500A
0~15V
15kW
EMHP
10kW
15kW
20kW
30kW
60kW
0~1000A
0~1000A
0~1500A
0~1000A
0~1000A
0~800A
0~800A
0~1400A
0~1000A
0~1500A
0~3000A
0~750A
0~750A
0~1000A
0~1500A
0~220A
0~16V
0~20V
10kW
ESS
Output Current Range
0~7.5V
0~8V
GEN 3U
0~150A
0~38A
0~38A
0~76A
0~120A
0~310A
0~165A
0~25V
0~500A
0~500A
0~500A
0~400A
0~400A
0~30V
0~25A
0~25A
0~50A
0~80A
0~110A
0~170A
0~333A
0~333A
0~500A
0~600A
0~800A
0~1250A
0~40V
0~19A
0~19A
0~38A
0~60A
0~85A
0~125A
0~250A
0~250A
0~375A
0~450A
0~600A
0~1000A
0~200A
0~300A
0~60V
0~12.5A
0~12.5A
0~25A
0~40A
0~55A
0~85A
0~167A
0~250A
0~165A
0~250A
0~300A
0~500A
0~750A
0~80V
0~9.5A
0~9.5A
0~19A
0~30A
0~42A
0~65A
0~125A
0~187.5A
0~125A
0~185A
0~250A
0~375A
0~600A
0~100V
0~7.5A
0~7.5A
0~15A
0~24A
0~33A
0~50A
0~100A
0~150A
0~100A
0~150A
0~80A
0~120A
0~80A
0~120A
0~5A
0~5A
0~10A
0~16A
0~22A
0~34A
0~66A
0~100A
0~66A
0~100A
0~130A
0~200A
0~350A
0~200V
0~50A
0~75A
0~50A
0~75A
0~250V
0~40A
0~60A
0~40A
0~60A
0~60A
0~100A
0~200A
0~50V
0~30A
0~200A
0~125V
0~150V
0~300V
0~33A
0~50A
0~33A
0~50A
0~400V
0~2.5A
0~2.5A
0~5A
0~8A
0~11A
0~17A
0~25A
0~37.5A
0~25A
0~37.5A
0~500V
0~20A
0~30A
0~20A
0~30A
0~600V
0~1.3A
0~1.3A
0~2.6A
0~4A
0~5.5A
0~8.5A
0~17A
0~25A
0~16A
0~25A
0~30A
0~50A
0~100A
Weight (kg/lb)
4.5 / 9.9
7 / 15
8.5 / 18
10 / 22
13 / 29
16 / 33
43 / 97
43 / 97
50 / 105
50 / 105
340/750
410/900
682/1500



230VAC, 1Ø


208VAC, 3Ø





























AC Inputs
85-265VAC, 1Ø
400VAC, 3Ø
480VAC, 3Ø
Options






IEMD
GPIB (IEEE 488.2 SCPI)
IS420
Isolated Analog Programming 4-20mA
IS510
Isolated Analog Programming 0-5V or 0-10V User Selectable
USB
Universal Serial Bus Interface
LAN
LXI Compliant LAN Interface
RSTL
Combined IEEE 488.1 and RS232 Interface
(All options are factory installed and limited to one per power supply)
High Current Solutions

All Specifications subject to change without notice.
| 22
GLOBAL HIGH VOLTAGE NETWORK
BRAZIL
NORTH AMERICA
TDK-Lambda Americas Inc., High Power Division
405 Essex Rd. Neptune, NJ 07753
Tel: +1-732-922-9300, Fax: +1-732-922-1441
E-mail: [email protected]
Web: www.us.tdk-lambda.com/hp
Suplitec
Rua Sena Madureira 455, Belo Hte - 31340-000
Tel: +55-31-3498 1177, Fax: +55-31-3441 0841
Email: [email protected], Web: www.suplitec.com.br
MEXICO
CANADA
AcMax De Mexico
Rosas 139 Col. Bugambilias. Puebla, Pue. C.P. 72580
Tel: +52-800-211-0060, Fax: +52-264-1445
Email: [email protected], Web: www.acmax.mx
TMetrix
5805 Kennedy Road Mississauga,
Ontario L4Z 2G3
Tel: +1-905-890-2010, Fax: +1-905-890-1959
E-mail: [email protected], Web: tmetrix.com
UK
JAPAN
IRELAND
Pulse Power & Measurement Ltd.
65 Shrivenham Hundred Business Park
Watchfield, Swindon
Wiltshire, SN6 8TY
Tel: +44-1793-784389, Fax: +44-1793-784391
Email: [email protected], Web: www.ppmpower.co.uk
FRANCE
BELGIUM
NETHERLANDS
LUXEMBOURG
SPAIN
TDK-Lambda France
ZAC des Delaches CS 41077, 9 rue Thuillere
91978 Villebon Courtaboeuf
Tel: +33 1 60 12 71 65, Fax: +33 1 60 12 71 66
Email: [email protected]
Web: www.fr.tdk-lambda.com
GERMANY
AUSTRIA
SWITZERLAND
THAILAND
INDIA
TDK-Lambda India
#526, Ground Floor, 10th Main, 7th Cross,
Jeevanbhimanagar, Bangalore 560 075, Karnataka, India
Tel : +91-80-43550500, Fax :+91-80-43550501
Email: [email protected]
Web www.in.tdk-lambda.com
BALTICS
Divisoft AB
Rallarvägen 41, SE-184 40 Åkersberga, Sweden
Tel: +46 8 540 248 09, Fax: +46 8 501 096 53
Email: [email protected], Web: www.divisoft.se
SOUTH AFRICA
UKRAINE
TDK-Lambda Israel Ltd.
Kibbutz Givat Hashlosha Tel-Aviv 48800
Tel: +972-3-9024-333, Fax: +972-3-9024-777
Email: [email protected], Web: www.tdk-lambda.co.il
PaR Systems (Pty) Ltd.
Pretoria, South Africa
Tel: +27-12-5480370, Fax: +27-12-5480447
Email: [email protected]
Web: www.sdilasers.com
TDK-Lambda Americas Inc. 405 Essex Road, Neptune, NJ 07753 USA
Tel: +1 732 922 9300 Fax: +1 732 922 1441
www.us.tdk-lambda.com/hp
TDK Logo is a trademark or registered trademark of TDK Corporation
© Copyright 2013 TDK-Lambda Americas Inc.
PHILIPPINES
TDK-Lambda Singapore
1008 Toa Payoh North # 06-01/08
Singapore 318996
Tel: +65-6251-7211 Fax: +65-6250-9171
Web: www.se.tdk-lambda.com
TDK-Lambda Italy
Via dei Lavoratori 128/130
IT 20092 Cinisello Balsamo (MI)
Tel: +39-02-6129-3863, Fax: +39-02-6129-0900
Email: [email protected]
Web: www.it.tdk-lambda.com
RUSSIA
TDK-Lambda Malaysia
No.7.3, 7th Floor, Jaya Shopping Center,
Jalan Semangat Section 14, 46100
Petaling Jaya Selangor, D.E
Tel: +60-3-7957-8800 Fax: +60-3-7958-2400
Web: www.tdk-lambda.com.my
SINGAPORE
ITALY
ISRAEL
CHINA
TDK-Lambda Shanghai Office
28F, Xingyuan Technology Building, No.418 Guiping Road
Shanghai, 200233 P.R. China
Tel: +86-21-64850777, Fax: +86-21-64850666
Email:[email protected]
Web: www.cn.tdk-lambda.com
MALAYSIA
Guth GmbH
Spitzenbergstrasse 6
D – 73084 Salach
Tel: +49-7162-948930, Fax: +49-7162-9489399
Email: [email protected], Web: www.guth-hv.de
SCANDINAVIA
KOREA
Electronics Optics Research, Ltd
4-26-19 Koenji-Minami
Suginami-ku, Tokyo 166-0003
Tel: +81-333-145699, Fax: +81-333-142333
Email: [email protected], Web: www.eor.jp
93 008 100 Rev J