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Power electronic interface developed to manage power flows and inefficiencies in Smart Grid Applications J.C. Alfonso-Gil1, H. Beltran1, E. Pérez1 and C. Ariño1 1 Dpt. Industrial Systems Engineering and Design E.S.T.C.E. - Universitat Jaume I Av. Sos Baynat s/n, E-12071 Castelló de la Plana (Spain) Phone/Fax number: +0034 964 728178, e-mail: [email protected] Energy storage systems, Buck and Boost converter, smart grids, renewable production planning. 1. Introduction Due to the huge deployment of new electric generation technologies and multiple types of loads, the electric power system has been evolving during the last years. The new electric grid topology that is gaining more and more supporters is based on decentralized generation with high penetration of renewable energy sources as well as the apparition of microgrids and Smart Grids [1]. This new topology allows reducing, among others, the electric power transportation losses, as it has already been demonstrated by some authors [2]. Smart Grids will play an important role in maintaining reliability of the supply by continuously monitoring and controlling the grid as well as the local generators’ production and the local loads’ demand [3]. This functionality is important because in such a scenario, the power quality can be noted as one of the most important issues worldwide due to its influence on the nation’s economies. One of the most important elements to make Smart Grids technically viable is the so-called Shunt Active Power Compensator (SAPC). This type of converter, for which an example of structure and control is defined in Fig. 1, is the one in charge of supplying to the Smart Grid all those non-efficient currents connected with the local reactive power, harmonic distortion, unbalances, etc… preventing the electrical grid from transporting them [4]. vsA vsB vsC uA i*A i*B i*C iA iB iC uB uC SPWM Key words In this sense, the SAPC transforms the whole Smart Grid into an ideal generator or resistive load (depending on the sense of the power exchanged between the main grid and the Smart Grid). However, depending on the SAPC rated power and energy capacity, it can happen that some inefficiencies are not compensable [5]. When this is the case, a selective SAPC, which only compensates some of the inefficiencies, is desirable [6]. Also, the SAPC can provide or store for a while the energy required by the Smart Grid to perform the local generation-load balance, if this is desired, to work isolated from the main grid. Both functionalities obviously depend on the amount of energy storage introduced in the SAPC, storage which is normally connected to the dc bus of this power converter. This is the key and interest of this work. Different types of dc/dc topologies are already introduced in the literature [7] to combine energy storage systems and connect them to some kind of SAPC. A new one is proposed and analysed in this paper providing successful response results. The organization of the paper is as follows. First, section 2 presents the power management system structure and summarizes the buck and boost operation modes of the converter. In section 3 , the control of the power management system (The current and voltage controllers of boost and buck) is developed using the frequency analysis. From the transfer function of the boost and buck converters and the proposed current and voltage controllers, the current control loop and voltage control loop are analyzed. After that, the phase and gain margins are adjusted in order to achieve good stability and dynamic response of the converters. Also, the parameters of current and voltage controller are obtained. Thereafter, some simulation results representing the performance of the system under different operation conditions are introduced in section 3. Finally, some conclusion remarks are discussed in section 4. Controller Abstract. This paper presents a power management system developed to operate on the dc side of a SAPC allowing this type of active filter to operate in smart grid applications and integrating some type of energy storage system. The power management system consists of a bidirectional dc-dc converter which presents two boost cascaded stages in one sense and a buck converter in the other sense. The two cascaded boosts are used to raise the voltage from the 60V operation voltage level of the batteries to the 300 V required at the input of SAPC (dc bus) to enable it to deliver energy to the smart grid. Conversely, the buck converter is used the other way round to reduce the voltage to 60V and allow storing energy from the smart grid into the batteries, and super-capacitors, when required. To achieve a good performance of the power management system, a cascaded control integrating a current and a voltage loop are implemented. The frequency method is used to design the regulators achieving a good trade-off between stability and dynamic response. Finally, simulation results confirm the goodness of the design which provides low current ripples and stable dc voltages that assure proper charge and discharge processes, the key to guarantee a long life for the batteries. SA L viA RA A SB viB RB LB viC RC LC SC iA iB iC PCC vsC Vdc-Bus=300V Bidirectional DC/DC converter (Buck and Boost) vsB vsA 125V 400V POWER MANAGEMENT SYSTEM Vdc=60V S. Capacitor Batteries GRID Fig. 1 Block diagram of the SAPC with the power management system 2. Power management system The power management system proposed in this work and used to connect the energy storage unit with the SAPC consists of two cascaded boost converters and a buck converter. Its topology is represented in Fig. 2. The first boost converter (boost 1) is formed by L1, T3, D1, and the capacitor C1. This converter can raise the 60V operation voltage of super-capacitors and batteries up to 120V, which is the input voltage to the second boost converter (boost 2). This one comprises L2, T4, D2 and the capacitor C2. Boost 2 allows raising the 120V to 300V, which is the connection inverter’s input voltage. Equation (1) shows the ideal transfer function of a boost converter: Vout = Vin 1− D (1) where Vout is the output voltage, Vin is the input voltage and D is the duty cycle (D = Ton/T). Considering the voltage relations required in boost 1 and 2, the duty cycles are fixed as D = 0.5 and D = 0.6, respectively. These duty cycles guarantee the linearity of the transfer function (1) for its entire operating range due to the effect of the resistance of the input inductor [11]. iL d Vout Iref Fig. 3 Average Current-mode Control (ACC) of boost converter Fig. 4 shows the control loop defined to control the current in the inductor by means of the duty cycle. Iref d iL Fig. 4 Current loop control ILDboost (s) is the transfer function described in (3) [11]. The values considered in this transfer function for each of the two boost converters are shown in TABLE I. Ri is the current sensor gain and Fm is the gain of the PWM modulator, whose values are also displayed at the bottom of TABLE I. Fig. 2 Proposed power management system’s structure Conversely, a buck converter is used to reduce the dc voltage from the inverter dc bus at 300V to the 60V batteries’ voltage. Because the buck converter configuration has no limitations on the duty cycle as the boost converters do, there is no need to use the two buck converters. Then, the buck converter used is formed by T2, L2, L1, D4, D3, C1 and the storage system (supercapacitors and batteries). In this case, T1 remains “on” continuously throughout the buck mode to allow the flow of power from the input to the storage system. According to the theoretical equation in (2), the duty cycle of the buck converter is D = 0.2. Vout = Vin ⋅ D A. (2) Boost control Two control loops have been used to control the output voltage of the two-stage boost converter: a current inner loop to control the average current in the input inductor and an external loop to control the output voltage of the converter. These loops are shown in Fig. 3. With these two control loops, the system feedbacks the two state variables of the power circuit and, in this way, a better performance than with a single voltage loop is achieved. This control method is called Average Currentmode Control (ACC) [9]. 2Vin RC 1 + s (1 − D ) LRC 2 ILDboost ( s ) = R (1 − D ) 2 1 s2 + + (1 − D ) 2 c s + L LC RC (3) Gcboost (4), is the transfer function of the ACC current regulator used to control the boost converter proposed in [11]. The regulator has an integrating factor ωi/s to achieve an error signal equal to zero. It also presents a zero to cancel the negative phase introduced by the integrator and a high-frequency pole to immunize it from the switching noise [10]. s 1+ ωic ω zc Gcboost ( s ) = (4) s 1+ s ω pc To make the current regulator design, the current loop gain defined in (5) has been considered, since the characteristics of the closed-loop converter depend on the loop gain. Loop characteristics are determined by the transfer functions ILDboost(s) and Gcboost(s), provided that Fm and Ri are constants. Ti ( s ) = Fm ⋅ Ri ⋅ ILDboost ( s ) ⋅ Gcboost ( s ) (5) Fig 6 shows the bode diagram of the current loop (open loop) obtained after adjusting the current regulator Gcboost(s). The adjustment has been made seeking a balance between the dynamic response of the system and stability of the control loop. Equation (6) shows the resulting current controller using a gain margin greater than 50dB and a phase margin of 35°. s 1+ 14000 3030 Gcboost ( s ) = s s 1+ 158730 (6) way, the zero does not affect the phase of the loop gain at the crossover frequency. Finally, the values of ωi and ωzv have been defined to achieve a phase margin of 50° (see Fig. 6). Equation (10) shows the resulting expression of the voltage controller. 10 3s + 150 Gvboost ( s ) = s 1+ s 1500 After setting the current loop, it was time for the voltage loop definition. Fig. 5 shows the loop used to control the output voltage of the converter by means of the duty cycle. The inner current loop has been neglected in this diagram because it is much faster (see Fig. 6) and can be assumed to be a unity gain block. d TABLE I Parameter values used for boost 1 and boost 2 vout Parameter Vin Value Description 60V Imput Voltage Vout 120V Output Voltage D 0.5 Duty Cycle Boost 1 L 1.5mH C 2200µF Equation (7) shows the transfer function of the boost converter used to control the output voltage by means of the duty cycle Avboost(s) [11]. In this case, β is the gain of the voltage sensor and assumes a value defined in TABLE I. Boost 2 (7) ESR of capacitor 2.4 Ω R Fig. 5 Voltage loop control Inductor Output capacitor 100mΩ Rc s s 2 1 + ⋅ 1 − ⋅ w n w w zv 2 Av boost ( s ) = Kd ⋅ 2 zv1 s + 2 ⋅ ζ ⋅ wn ⋅ s + w 2 n (10) Load (Vout / Iout) Vin 120V Imput Voltage Vout 300V Output Voltage D 0.6 Duty Cycle L 7.5mH C 2200µF inductor Output capacitor 100mΩ Rc ESR of capacitor R 15 Ω Load (Vout / Iout) Fs 10kHz Switching frequency Gain of voltage sensor where: wzv1 = 1 Rc ⋅ C Both (1 − D) 2 w zv 2 = ⋅R L 1 wn = ⋅ (1 − D ) LC ζ = 1 Gain of current sensor Fm 1 Gain of PWM modulator 150 Open current loop of Boost 1 Open voltage loop of boost 1 100 Vin Kd = (1 − D ) 2 Magnitude (dB) 50 The voltage regulator Gvboost, shown in (8), presents a very similar structure to that of the current controller. In this case, the pole of the voltage regulator compensates the effect of the non-minimum phase zero (ωzv2) existing in the transfer function of the boost converter (7). Fc=36 kHz 0 -50 Fc=94.4 Hz -100 -150 360 (8) 270 Phase (deg) 180 The voltage loop gain defined in (9) has been used to adjust the voltage regulator. As it was the case for the current loop, the voltage loop characteristics are determined again by the transfer functions AVboost(s) and Gvboost(s). Tv ( s ) = β ⋅ FM ⋅ Avboost ⋅ Gvboost ( s) 0.0125 Bode Diagram 1 1 ⋅ 2 ⋅ wn R ⋅ C s 1 + w wi zv Gvboost ( s ) = ⋅ s 1 + s w pv β Ri PM=252º 90 0 PM=35º -90 -180 -1 10 0 10 1 10 2 10 3 10 4 10 5 10 6 10 Frequency (Hz) (9) To define the voltage regulator, a crossover frequency of less than one quarter of the frequency of the nonminimum phase zero (ωzv2) has been considered. In this Fig. 6 Bode diagram of voltage and current loops for boost 1 To calculate the current and voltage regulators of the boost 2 converter, the same procedure was completed. Fig. 7 shows the bode plot of the voltage and current loops of boost 1 and 2. The discrepancy in the bonds of voltage and current for each of the converters, is because the duty cycles do not coincide among boosts (D = 0.5 for boost 1and D = 0.6 for boost 2). wzv1 = 1 Rc ⋅ C wn = 1 LC Bode Diagram 150 Open current loop of Boost 1 Open current loop of Boost 2 Open voltage loop of Boost 1 Open voltage loop of Boost 2 100 50 Magnitude (dB) where: Fc =22 kHz ζ = Fc =36 kHz The values of the parameters used in the transfer functions for the current (11) and voltage control (12) are shown in TABLE II. Also note that the structure of the current and voltage regulators defined for the buck converter are those used for the regulators of the boost converter, shown in (4) and (8) respectively. 0 -50 Fc =64.6 Hz Fc =94.4 Hz -100 -150 360 TABLE II 270 PM = 245º Parameter values used for buck converter PM = 252º 180 Phase (deg) 1 1 Rc ⋅ ⋅ 2 ⋅ wn R ⋅ C L 90 0 PM = 50º PM = 35º Parameter Vin Value 300V Description Imput Voltage Vout 60V Output Voltage D 0.2 Duty Cycle -90 -180 -270 -1 0 10 1 10 2 10 10 3 4 10 5 10 6 10 10 Frequency (Hz) Fig. 7 Bode diagram of voltage and current loops for boosts Buck 1&2 B. Buck control Fig. 8 shows the ACC block diagram used to control the output voltage of the buck converter. As in the case of boost converter, this uses two control loops: an inner loop to control the average current in the inductor and an external loop to control the output voltage of the converter. Buck d T2 T1 iL Vin vout L2 C2 D4 L1 C1 L 9 mH C 4400µF Output capacitor Inductor Rc 50mΩ ESR of capacitor R 0.6 Ω Load (Vout / Iout) Fs 10kHz Switching frequency β 0.0125 Gain of voltage sensor Ri 1 Gain of current sensor Fm 1 Gain of PWM modulator The adjustment of the current and voltage regulators of the buck converter has been made considering the frequency characteristics of their corresponding current and voltage loops. Poles of the regulators have been set to eliminate the effect of the capacitor ESR zero. The ωi values have been adjusted to find a balance between the dynamic response and the control loop stability. Super Capacitor Bode Diagram 200 Open current loop of Buck D3 Open voltage loop of Buck 150 Batteries 100 Fc=92kHz Tv(s) Ri Gcbuck(s) + Iref Gvbuck(s) Magnitude (dB) Fm Ti(s) + Vref 50 0 -50 Fig. 8 Average Current Control (ACC) mode of buck converter Fc=170Hz -100 ILDbuck ( s ) = Vin (1 + sRC ) R LCs 2 + L s + 1 R s 2 Vin 1 + w n w zv1 Av buck ( s ) = 2 s + 2 ⋅ ζ ⋅ wn ⋅ s + w 2 n -150 -200 0 -45 -90 Phase (deg) In order to calculate the current and voltage regulators for each of the loops, the same procedure described in the previous section for the boost converter has been completed. To do so, the transfer functions used to control current and voltage of the boost converter in Figures 4 and 5 are replaced by those defined in equations (11) and (12) for the buck converter. -135 PM=58o -180 (11) -225 PM=260 -270 -1 10 (12) 0 10 1 10 2 10 3 10 4 10 5 10 6 10 Frequency (Hz) Fig. 9 Bode diagram of the control loops of the buck converter 50 4000 + 1.33s Gcbuck ( s ) = s s 1+ 160000 (13) 30 100 + 2.5s Gvbuck ( s ) = s 1+ s 1500 200 Output Voltage of Boost 1 (V) Fig. 9 shows the diagrams of the current and voltage loop gains of the buck converter with which the regulators shown in equations (13) and (14) have obtained, respectively. 180 160 140 120 100 80 60 Output Voltage of Boost 2 (V) 1 g 1 2 + - [V 1] v + 1 g g 1 [PWM1] + - 2 2 Bat [A 2] [A1] num (s) num (s) den (s) Pulses Duty num (s) [PWM1] den (s) Puls es Duty den (s) [V3] den (s) -K- [V2] V_Ref_Boost2 -K - V _Ref_Boost1 [A 3] num (s) -K- [V 1] den (s) num (s) [PWM 3] 0 0.5 1 1.5 Time (s) 2 2.5 3 280 260 Pulses Duty V_Ref _Buck den (s) Fig. 10 Model of the power management system in Matlab-Simulink® The upper part in Fig. 10 depicts the power conversion stages of the converter while the lower part represents the control schemes used to manage the system. In this sense, the control of boost 1 measures the current through the input inductor [A1] and the output voltage [V2]. Then, it introduces these measures in the regulators, introduced in the previous section, which provide the control signals [PWM1]. Similarly, the control of the boost 2 measures the current [A2], the voltage [V3] and generates the modulated signal [PWM2]. On other hand, the buck converter’s control measures the current [A3], the voltage [V1], and generates the pulses [PWM3]. In this operation mode, given that the buck converter presents one single stage, the another transistor remains always turned “on”. The simulated results represented in Fig. 11 show the voltage variations experienced by the two dc output voltages produced by both boost stages (from 60V to 120V and from 120V to 300V) . In order to analyze the dynamic response of the converter, different load steps have been simulated. The first one, in t=1s, changes from half load to full load (50% step). Then, at t=2s the converter is forced to regain the half load operation condition. Results for the boost and buck responses under these casuistic are represented in Fig. 12 and Fig. 13, respectively. The first of them presents the boost 1 input current variations as well as the boost 2 output voltage oscillations. The 98% response time (ts98) turns to be 200ms and the overshoot equals 12.14%. In the same way, the input current ripple (being drained from the batteries) at full load operation conditions is equal to 1.4 A peak to peak, what just represents 1.37% of the converter full load current. 150 Input DC current (A) v [V 2] i - + 100 50 0 0 0.5 1 1.5 2 2.5 3 0 0.5 1 1.5 time (s) 2 2.5 3 340 Output DC voltage (V) g 2 i - num (s) 3 Fig. 11 Output voltage of boost 1 (upper) and boost 2 (lower) responses for a 50% load step [A1] [PWM2] 2.5 [A 2] i - [PWM2] 2 300 [V 3] [On ] + 1.5 320 240 [A3] 1 340 A set of simulations has been performed in order to check the validity of the proposed power management system. In Fig. 10 is shown the Matlab-Simulink® software used to test the model of the energy management system. [PWM3] 0.5 (14) 3. Simulation results + v - 0 320 300 280 260 240 Fig. 12 Input current (upper) of boost 1 and output dc voltage (lower) of boost 2 responses for a 50% load step To analyze the behavior of the buck converter, as in the previous case, two load steps of 50% were simulated (Fig. 13). In this case, the ts98 is 120ms and the output current ripple (injected into the batteries) at full load is 0.4 Amps peak to peak, corresponding to 0.4% of the full load current of the converter. Such a reduced value of the output current ripple in the case of the buck converter is achieved thanks to the series connection of the two inductors used in boost converter. Moreover, no overshoot is experienced in this case thanks to the addition of the capacities of batteries and capacitors, what allows damping the voltage variations. Acknowledgement This work was supported by project P1·1A2011-12 of the Fundació Caixa Castelló-Bancaixa. References [1] Jiyuan Fan and S. Borlase, “The evolution of distribution,” IEEE Trans on Power and Energy Magazine, vol. 7, pp. 63-68, 2009. [2] E. Belenguer, H. Beltran and N. Aparicio, “Distributed generation power inverters as shunt active power filters for losses minimization in the distribution network” Power Electronics and Applications, 2007 European Conference on, 2007, pp. 1-10. [3] S. Bruno, S. Lamonaca, G. Rotondo, U. Stecchi and M. La Scala, “Unbalanced Three-Phase Optimal Power Flow for Smart Grids,” Industrial Electronics, IEEE Transactions on, vol. 58, pp. 4504-4513, 2011. [4] S. Orts-Grau, F.J. Gimeno-Sales, A. Abellán-García, S. Segui-Chilet, J.C. Alfonso-Gil, “Improved Shunt Active Power Compensator for IEEE Standard 1459 Compliance,” IEEE Trans. Power Del., vol. 25, no. 4, pp. 2692–2701, Oct. 2010. [5] J. C. Alfonso-Gil, C. Ariño, H. Beltrán, E. Pérez, “Comparative Study of Current Controllers for Shunt Active Power Compensators used in Smart Grid Applications”, International Conference on Renewable Energies and Power Quality (ICREPQ’13), Bilbao (Spain), 20th to 22th March, 2013 [6] S. Orts-Grau, F. J. Gimeno-Sales, A. Abellán-García, S. Seguí-Chilet, M. Alcañiz-Fillol, R. Masot-Peris, “Selective shunt active power compensator applied in four-wire electrical systems based on IEEE Std. 1459,” IEEE Trans. Power Del., vol. 23, no. 4, pp. 2563-2574, Oct. 2008. [7] O. Laldin, M. Moshirvaziri and O. Trescases, “Predictive Algorithm for Optimizing Power Flow in Hybrid Ultracapacitor/Battery Storage Systems for Light Electric Vehicles,” Power Electronics, IEEE Transactions on, vol. 28, pp. 3882-3895, 2013. [8] H. Beltrán, R. Vidal, J. C. Alfonso-Gil, C. Ariño, E. Pérez, E. Belenguer “Influence of the State-of-Charge Control on the Size of the Energy Storage Systems to be introduced in PV Power Plants”, International Conference on Renewable Energies and Power Quality (ICREPQ’13), Bilbao (Spain), 20th to 22th March, 2013 [9] Feng Yu ; Lee, F.C. ; Mattavelli, P., “A small signal model for average current mode control based on describing function approach”, Energy Conversion Congress and Exposition (ECCE), 2011 IEEE, 17-22 Sept. 2011. Output DC current (A) 150 100 50 0 0 0.5 1 1.5 2 2.5 3 Output DC voltage (V) 90 80 70 60 50 40 30 0 0.5 1 1.5 Time (s) 2 2.5 3 Fig. 13 Output current (upper) and dc voltage (lower) responses of the buck converter for a 50% load step 4. Conclusion This paper introduces the power management system developed in order to enable the energy control of a SAPC in microgrid or smart grid applications. The proposed topology allows raising the dc voltage from the 60V level settled by the batteries used as energy storage system to 300V, which is the dc input voltage used by the SAPC to be able to drop energy into the microgrid. To do so, the converter has a double configuration with a double stage boost structure for the step up conversion and a buck structure for the step down conversion, which is active when some energy has to be stored in the batteries. The two boost stages connected in series are current and voltage controlled, successively, providing an output dc voltage with low harmonic content in the connection inductor. For the case of the buck configuration, also a current and a voltage control loops allow reducing the dc voltage with one single transistor (one buck). The simulations performed and introduced in this paper confirm the proper operation of such a topology in both operation modes. For both of them, the resulting full load current ripple values are particularly low, what grants a good performance and protection of the batteries. [10] Sun pil Kim ; Jin-Sung Choi ; Feel-soon Kang, “Average current mode controlled step-up converter employing interleaved structure to obtain higher dc-link voltage”, Vehicle Power and Propulsion Conference (VPPC), 2012 IEEE, 9-12 Oct. 2012. [11] Garcera, G., Pascual, M., Figueres, E., “Robust average current-mode control of multimodule parallel DC-DC PWM converter systems with improved dynamic response,” IEEE Transactions on Industrial Electronics, vol. 48, no. 5, pp. 995-1005, Oct. 2001.