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POWER ENERGY AND TRANSPORTANTION THE IGNITION SYSTEM Mr. Van de Car THE IGNITION SYSTEM OVERVIEW The primary purpose of the ignition system of a small gasoline engine is to provide enough electrical voltage to discharge a spark between the electrodes of the spark plug. THE IGNITION SYSTEM OVERVIEW The spark must occur at exactly the right time to ignite the highly compressed airfuel mixture in the combustion chamber of the engine. THE IGNITION SYSTEM • Electricity can be produced in three ways: • Mechanically Chemically Statically Electricity used in homes and factories is produced mechanically. Batteries are chemical producers of electricity. Lightning is a result of static electricity. MAGNETS AND ELECTRICITY The fact that there is a close relationship between electricity and magnetism serves as the basis for making a workable magneto. MAGNETS AND ELECTRICITY If a wire is moved past a magnet, the magnetic is cut by the wire an current will flow. MAGNETS AND ELECTRICITY When movement of the wire is stopped, the current also stops. THE MAGNETO A conductor passing through a magnetic field creates an electrical charge THE MAGNETO Magneto supply the ignition spark on most small engines. A magneto will produce current for ignition without any outside primary source of electricity. THE MAGNETO • • The coil, condenser, breaker points and spark plugs make up the primary and secondary circuits of the magneto. Magnets create current flow in primary winding of coil, which induces current in secondary winding. THE MAGNETO Magnets are usually cast into the flywheel and cannot be removed. They are strong, permanent magnets that are made of “Alnico” – aluminum, nickel and cobalt alloy. May also be made of a newer ceramic magnetic material. PRIMARY and SECONDARY WINDINGS The coil is cut away to show primary and secondary windings. The primary winding usually has about 150 turns of relatively heavy copper wire. The secondary winding has approximately 20,000 turns of very fine copper. One end of the primary and one end of the secondary is grounded to the soft iron laminated core. The core is then grounded to the engine. MAGENTO CORE The core has an odd shape designed to efficiently direct the magnetic lines of force. The spacing between the magnets and the core ends is critical and can greatly affect the whole system MAGNETO CORE The breaker points are mechanically actuated, opened by the cam and closed by the breaker point spring. The breaker point gap is adjusted by loosening the screw A and turning eccentric screw B to move the stationary point A B MAGNETO CYCLE As the flywheel turns, the magnets pass the legs of the laminated core of the coil. When the north pole of the magnet is over the center leg of the lamination, the magnetic lines of force move down the center leg through the coil, across the bottom of the lamination and up the side leg to the south pole. MAGNETO CYCLE As the flywheel continues to turn, the north pole of the magnet comes over the side leg and the south pole is over the center leg of the lamination. Now the lines of force move from the north pole down through the side leg and up through the center leg and the coil to the south pole. At this point the lines of force have reversed direction. MAGNETO CYCLE Field reversal taking place in the center leg of the lamination and the coil. The reversal creates low voltage current in the primary circuit through the breaker points. Magnetic field reversal takes place as magnets pass from left to right. Breaker points are closed. MAGNETO CYCLE Current flowing in the primary windings of the coil creates a primary magnetic field of its own. This reinforces and helps maintain the direction of the lines of force in the center leg of the lamination. This continues until the magnetic poles move into a position where they can force the existing lines of force to change direction in the center leg of the lamination. Just before this happened the breaker points are opened by the cam. MAGNETO CYCLE Opening of the points breaks the primary circuit The primary magnetic field collapses through the turns of the secondary windings. The condenser makes the breaking of the primary current as instantaneous as possible by absorbing the surge of primary current. This prevents arcing between the breaker points. MAGNETO CYCLE • Breaker points open and the primary magnetic field collapses at an extremely high rate through secondary windings • This causes the high voltage needed to fire the spark plug. • The field collapse also cuts through windings of the primary coil which causes moderate voltage that is absorbed by the condenser. MAGNETO CYCLE This change in direction sets up a reversal in direction of magnetic field cutting through the secondary. This helps increase the voltage in the secondary circuit. The potential of the high voltage causes secondary current to arc across the spark plug gap. Spark plug fires and condenser discharges voltage back into primary circuit.