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15-Stage Compact Marx Generator Using 2N5551 Avalanche Transistors T. Huiskamp, T. Borrias and A. J. M. Pemen Electrical Engineering Department Eindhoven University of Technology Eindhoven, The Netherlands [email protected] Abstract—In this contribution, we present a 15-stage, avalanche transistor Marx generator using inexpensive 2N5551 transistors. It can be used in low-power biomedical, environmental and food applications where compact circuits to generate high-voltage pulses are required. We characterized the avalanche transistors and built a test setup with 15 stages which provides 1.3-kV pulses into a 50 Ohm load and over 3-kV into a small capacitive load (such as a small plasma reactor). Furthermore, by optimizing placement of starting capacitances, the rise time of the circuit could be adjusted to just under 2 ns, which can still be further optimized. Keywords—avalanche generator transistor; pulsed power; Marx I. INTRODUCTION In low-power biomedical, environmental and food applications (e.g. plasma wound healing, plasma air purification, pulsed electric field treatment of food, etc.), compact high-voltage pulse sources are required. One method of generating these pulses is with a Marx generator. They can generate output pulses up to an amplitude of n times the supply voltage, with n being the number of stages [1]. When fast switching methods are used to connect the stages, the output pulse can achieve a very short rise time. Traditionally, spark gaps are used because of their fast switching capabilities and adjustable breakdown voltage. The medium in the spark gap (e.g. air, oil) needs sufficient time to recover before the next cycle begins, which makes them less suitable for Marx generators working at a high repetition rates. In addition, they are bulky and not suitable for compact applications. To overcome this, another type of switch can be employed: Avalanche transistors. They come in small packages and thus allow for the construction of compact solid-state Marx generators. II. MARX GENERATOR In general, a Marx generator is a device which can charge capacitances in parallel and discharge them in series. This results in a voltage multiplication from input to output. An interesting property of the Marx generator is that while the input is DC, the output is pulse-shaped. The shape is typically determined by the stage capacitances, the switches and the load. The maximal repetition rate is set by the charging of the Fig. 1. Marx generator, with either series charging (top) or parallel charging (bottom). stage capacitances via the charging resistors. The most commonly employed circuit is shown in Fig. 1. For large Marx generators with high output voltages, the charging resistances are connected in series to reduce their required withstanding voltage. Smaller Marx generators can employ a parallel arrangement of the charging resistors. This leads to an equal time constant for each stage, whereas the series configuration has an increasing time constant for each stage. The key parameters that determine the properties of a Marx generator are: n: Vswitch: Rswitch: Number of stages Switch trigger voltage Switch on-resistance Cstage: Rcharge: Stage capacitance Charging resistance III. AVALANCHE TRANSISTOR A. PN-Junction Breakdown The non-destructive breakdown of a PN-junction can occur in several ways, like Zener-, avalanche- and secondary breakdown. Since the Marx generator requires a rapid switching action, Zener breakdown is of not suitable. Avalanche breakdown occurs when the voltage across the PNjunction is high enough to accelerate charges in the PNjunction to energy levels that will create free electron-hole pairs in the PN-junction upon impact. These newly formed charges are again accelerated and continue to create more free charges, resembling an avalanche. The resulting current continues to flow independent of the voltage across the junction and only stops when the current is no longer sufficient to maintain the breakdown. Secondary breakdown can occur after an avalanche or power pulse, which causes local hotspots in the PN-junction. Due to their higher temperature, the avalanche withstanding voltage is lowered on these spots allowing for secondary (avalanche) breakdowns. A more indepth description of these breakdown phenomena can be found in [2]. B. Breakdown Voltage An avalanche transistor can be connected in several ways, leading to different breakdown voltages. Two common connections are Open-Base and Shorted-Base, with their respective breakdown voltages denoted by V(BR)CEO and V(BR)CES Note that although these values are usually given in a datasheet, they do not provide much information about the avalanche behavior. Instead, they give the Zener voltage at a given collector current (e.g. 100 µA or 1 mA). Using a resistor between base and emitter, the breakdown voltage V(BR)CER can be varied between V(BR)CEO and V(BR)CES , which is shown in Fig. 2. C. Avalanche Voltage The actual avalanche effect in the transistor occurs at a higher voltage than the specified breakdown voltage. It is also Fig. 3. Test setup to determine the avalanche voltage. Fig. 4. Avalanche breakdown voltage vs. base-emitter resistance of the 2N5551. dependent on the rest of the circuit [4]. Since it is known from the Zener breakdown voltage that there is a dependence on the base resistance, it has been investigated if the avalanche voltage is dependent on the base resistance as well. The setup depicted in Fig. 3 was used to operate the upper transistor in avalanche mode while the base resistance was varied. The supply voltage is chosen low enough such that the lower transistor will not avalanche when switched. When the lower transistor is switched, the voltage on its collector (and thus on the emitter of the upper transistor) will drop. This causes an increasing VCE across the upper transistor, up to the voltage when VCE will lead to an avalanche and a resulting drop in VCE. By measuring the maximal VCE across the upper transistor with an oscilloscope, the avalanche voltage for the given base resistor is determined. When looking at the voltage at which the avalanche breakdown occurred (Fig. 4), the influence of the base resistance is clearly visible. The avalanche breakdown voltage can be changed from 230 V to over 450 V when the baseemitter resistance is changed from 10 kΩ to 2.7 Ω. Fig. 2. Breakdown voltage vs. base-emitter resistance of the 2N5551 [3]. D. Starting Capacitance During the initial avalanche breakdown, a conductive channel is formed through the PN-junction. In the previous section (Figs. 2 and 4) we showed that the voltage required to achieve this is significantly larger than the Zener voltage of the PN-junction. This poses a problem, as can be explained using the test setup in Fig. 3. If the capacitor would be omitted, the voltage on the emitter of the upper transistor would still drop after a pulse. As the voltage across the junction increases, the corresponding Zener current will increase as well. Due to the absence of the capacitor, this current has to flow through the (internal) supply resistor and thus reducing the collector voltage. This situation is equivalent of a Zener with a biasing resistor and an avalanche will only occur if the voltage across the Zener gets sufficiently high. Fig. 5. Marx equivalent circuit after switching. A so called 'Starting Capacitor' is added to ensure that an avalanche will occur. This capacitance keeps the voltage on the emitter steady during the start of the avalanche, thus increasing the available voltage across the PN-junction. The sizing of this capacitor is highly circuit (single/stacked setup), transistor (Zener/avalanche characteristics) and construction (due to e.g. parasitic inductances) dependent. More is not always better, as in this case a large capacitor also means more stored energy to be dissipated in the transistor. IV. CHARACTERIZING PERFORMANCE A. Output Voltage A simple equivalent circuit can be used to determine the output voltage of a Marx generator. It consists of the (charged) stage capacitances, in series with the switch on-resistance and the (resistive) load. It is shown in Fig. 5. The resulting voltage across the load can be expressed as: 𝑉𝐿 = 𝑛 ∙ 𝑉𝑠𝑡𝑎𝑔𝑒 ∙ 𝑅𝐿 𝑛∙𝑅𝑠𝑤𝑖𝑡𝑐ℎ +𝑅𝐿 (3) This simplification neglects two important factors. First, it does not incorporate capacitor discharge. Second, the switch on-resistance is taken as a constant. Nevertheless, it can be used as an approximation and is useful for load-matching purposes. B. Rise Time When it comes to pulses, the rise time is often used as a figure of merit. A short rise time is a desirable property of a pulse generator, but the way this is achieved can vary. Proper construction techniques (reducing parasitic inductance), using suitable parts for the purpose and applying the correct load all aid the rise time without degrading the other aspects of the Marx generator (e.g. output voltage/power). There also exists another way to achieve very short rise times with Marx generators: reducing stage capacitances. By doing so, these capacitors will be drained before the output pulse can reach its maximal value. In effect, this lowers the output amplitude and the rise time. Sub-nanosecond rise times can be achieved by using this technique [5-6]. When the purpose of the Marx generator is to supply energy to a load, this technique should be avoided as the output energy decreases significantly. C. Fall Time Fig. 6. First stages of the prototype Marx generator with a negative supply. The transistors are of the type 2N5551, the capacitors are 3.3 nF and the resitors are 8.2 kΩ. Node capacitances CPx on respective nodes can be added. Looking at the equivalent circuit of Fig. 5, the fall time appears to be characterizable by an exponential RC decay. This assumption is correct, but has one problem: the switch resistance is not constant during the pulse. After the initial avalanche, the current through the transistor drops and the resistance starts to increase. This causes the voltage across the junction to increase again and trigger a secondary breakdown. During all these phases, the resistance varies significantly. Another look at Fig. 5 reveals a complication. Since the switch resistance is part of a voltage divider through which the exponential decay is measured, an increasing switch resistance leads to a faster fall time at the load. This makes it impossible to retrieve any information from the fall time of a pulse. V. PROTOTYPE A 15-stage prototype was constructed to test the feasibility and performance of a Marx generator using avalanche transistors. The schematic of the first stages is depicted in Fig. 6. The stage capacitances were chosen at 3.3 nF to obtain a flat-top pulse, useful for rise- and fall time measurements. Charging resistances of 8.2 kΩ were parallel-connected to allow for equal biasing of all stages. Assuming a 5 t charge time, this setup would allow for a 3.7 kHz repetition rate. The avalanche transistors were operated in an open-base configuration, based on the data from Fig. 2, Fig. 4, bias current, stage voltage and avalanche voltage. The used setup results in a bias current of 0.5 mA per transistor at a capacitor voltage of 200 V and an avalanche voltage of 230 V. This biasing leads to a dissipation in the transistor of 100 mW, besides the additional dissipation during the pulse. Using a shorted base setup with a 1 mA bias current resulted in a capacitor voltage of 300 V and an avalanche voltage of 450 V. Shorting the base has increased the capacitor voltage, as Fig. 7. Initial output pulse produced by the prototype. Fig. 8. Output pulse when starting capacitances are used. Fig. 9. Output pulse when additional starting capacitance is used. Fig. 10. Output amplitude vs. load resistance. The output voltage increases to over 3 kV for no-load conditions and over a small capacitive load. expected, which is beneficial for the output pulse voltage. The disadvantage is that the dissipation has increased to 300 mW and most importantly, the difference between the capacitor voltage and the avalanche voltage has increased from 30 V to 150 V. The first leaves less room for dissipation during the pulse, the latter means that this setup will be much harder to avalanche. 47 pF has been determined empirically for this prototype. Although a capacitance helps the avalanche breakdown, adding them on the transistors further towards the output will significantly degrade the performance of the Marx generator as they reduce the dV/dT rate at that point. VI. RESULTS The initial output pulse of the prototype Marx generator is shown in Fig. 7. The oscilloscope used was a Lecroy Wavesurfer 104MSx-B (1 GHz, 10 Gs/s) in combination with Lecroy PP007-WS (500 MHz, 9.5 pF) probes. The pulse behaves as expected featuring a sharp rise, flat top and somewhat exponential decay. The rise time of 5 ns is higher than expected of an avalanche transistor Marx generator [7]. From the theory in Section III.D, it is known that a capacitor can aid the avalanche breakdown of the transistor. Adding such a capacitance on the 2nd and even 3rd transistor (Fig. 6) proved to be aiding, as can be seen in Fig. 8. Their value of During the measurements on the prototype, it was observed that the addition of oscilloscope probes had a significant effect on the pulse form. The suspicion was that this was due to their capacitance, in this case a mere 10 pF. Whilst such parasitics normally degrade the signals and pulses, it turned out to be beneficial in this application. To investigate and isolate this effect, the probe capacitance was replaced by a normal capacitance and placed at various nodes. Several capacitors in the range of 4.7-39 pF were used, with the best (and most observable) effect was obtained using 4.7 pF on the 10th transistor. The resulting pulse and its parameters can be seen in Fig. 9. Most notable is the decrease in rise time (4.07 vs. 1.94 ns), near equal pulse duration (tr +tss = 14.12 vs. 14.10 ns) and increased overshoot. The energy delivered to the load in each pulse using this last setup is 581 µJ, the highest of any setup tested. The explanation for this rise time improvement and overshoot may lay in the transmission-line nature of the Marx generator for these pulses. The transistors and connections introduce parasitic inductances, which in combination with a capacitance can form a lumped transmission line. While the steady state level is subject to the matching of the resistive load to the Marx generator resistance (as described in Section IV.A), the pulse edge is determined by the complex load and source parameters. Small elements, such as a 4.7 pF capacitor may change these parameters dramatically, as observed in Fig. 9. We can also verify Equation 1 and determine the parameters of the prototype by varying the load resistance. Doing so over a range of 5-593 Ω resulted in Fig. 10. The displayed fit of Equation 1 resulted in a n Vstage of 2.69 kV and a n Rswitch of 58 Ω. This stage resistance is higher than the expected value of ≈ 3 Ω per switch [7], but such a difference is not uncommon [7]. Finally, on a small capacitive load such as a small plasma reactor, the voltage reaches more than 3 kV. VII. CONCLUSIONS AND RECOMMENDATIONS In this paper, the application of avalanche transistors in Marx generators has been investigated and demonstrated using a 15-stage prototype, using inexpensive 2N5551 transistors. This prototype is capable of generating high amplitude (up to 2.5 kV) and fast rising (tr < 2 ns) pulses. The effect and benefits of parasitic capacitances have been shown, leading to a significant increase in performance. The pulse energy of 581 µJ and a maximum repetition rate of 3.7 kHz allow for an output power of over 2 W. In order to achieve even higher output voltages and energies, four possible strategies could be used. First, the openbase setup could be changed to shorted-base (or resistive-base) to allow for higher stage voltages. The limiting factor will then be the dissipation in the transistors. Second, the number of stages could be increased at the cost of a higher output impedance. 30-Stage generators have already been demonstrated [6], though higher stage numbers will be harder to avalanche properly. Third, the charging mechanism could be changed to allow for a higher repetition rate. Smaller resistances, a higher supply voltage and burst-charging could be used to reduce the charging time and thus increase the repetition rate. Again, transistor dissipation will be the limiting factor. Lastly, the outputs of multiple stages can be combined, either in a bipolar way [7] or in a unipolar way [8]. Concluding, Marx generators with avalanche transistors are suitable for compact, high-speed and high-repetition pulse generation for low power applications. REFERENCES [1] [2] [3] [4] [5] [6] [7] [8] J. Mankowski and M. Kristiansen “A Review of Short Pulse Generator Technology,” IEEE Trans. Plasma Sci., vol. 28, no. 1, pp. 102–108, Feb. 2000. AN1628/D – Understanding Power Transistors Breakdown Parameters, ON Semiconductor, August 2003. 2N5551 Datasheet, Fairchild Semiconductor, 2009. AN8 – The ZTX415 Avalanche Mode Transistor, ZETEX, January 1996. Y. Guo, N. Yan, S. Guo and G. Zeng, “500 ps/1 kV Pulse Generator Based on Avalanche Transistor Marx Circuit”, International Workshop on Microwave and Millimeter Wave Circuits and System Technology, Chengdu, 2013. Y. Xuelin, D. Zhenjie, H. Qingsong, Y. Jianguo, Z. Bo and H. Long, “High-Repetition and –Stability All-Solid State Pulsers Based on Avalanche Transistor Marx Circuit”, International Workshop on Microwave and Millimeter Wave Circuits and System Technology, Chengdu, 2010. T. Heeren, T. Ueno, D. Wang, T. Namihira, S. Katsuki and H. Akiyama “Novel dual Marx Generator for Microplasma Applications,” IEEE Trans. Plasma Sci., vol. 33, no. 4, pp. 1205–1209, Aug. 2005. Y. Xuelin, Z. Hongde, B. Yang, D. Zenjie, H. Qingsong, Z. Bo and H. Long, “4kV/30kHz Short Pulse Generator Based on Time-Domain Power Combining,” International Conference on Ultra-Wideband, Nanjing, 2010.