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Sky Journal of Food Science Vol. 2(2), pp. 10 - 18, February, 2013 Available online http://www.skyjournals.org/SJFS ©2013 Sky Journals Full Length Research Paper Microbial and enzymatic changes associated with the production of Ogiri from castor oil bean using B. subtilis as starter culture Ojinnaka, M. C.1*, Ojimelukwe, P. C2 and Ezeama C. F2 1 Department of Food Science and Technology, Imo State University, Owerri, P. M. B. 2000 Owerri, Nigeria. 2 Department of Food Science and Technology, Michael Okpara University of Agriculture, Umudike, P. M. B 7267 Umuahia, Abia State, Nigeria. Accepted 6 February, 2013 Various types of microorganisms were isolated from traditionally fermented castor oil bean Ricinus communis. Ten isolates were obtained from a 96 h spontaneously fermented castor oil bean to produce ogiri. Pure cultures of the isolates were identified employing API 50 CHB/E, API 20 E and API 50 CHL media. Their identities were confirmed as B. subtilis, B.circulans 2, B. stearothermophilus, Brevibacilus brevis, B. megaterium 2, L. pentosus, and L. plantarum. However B. subtilis was found to be predominant and was used as a monoculture starter for the production of three different fermented castor oil bean samples: B1( 0% NaCl/Lime), B2 (2% NaCl), B3 (3% Lime). The three fermented castor oil bean samples were assayed using High Performance Liquid Chromatography for enzymes. There was gradual increases in the activities of the proteinase enzyme though there were no significant difference (P>0.05) in the fermented castor oil bean samples. All the three samples showed increases in proteinase activity as fermentation period progressed. The proteinase values were 2.07 – 3.02 µg/ml for sample B1, 1.38 – 2.40 µg/ml for B2 and 1.74 – 2.09 µg/ml for B3. There were no significant difference (P>0.05) in the lipase content in the three fermented castor oil bean samples. The lipase activity values were B1: 5.69 – 7.01 µg/ml, B2 : 2.99 – 4.79 µg/ml and B3 :2.22 – 4.92 µg/ml. There was significant difference (P<0.05) in the amylase activity during the fermentation of castor oil bean into ogiri. There was a steady increase in the amylase activity of sample B1 (3.14 – 4.81 µg/ml)while those of B2 (1.90 – 3.01 µg/ml) and B3 (2.23 – 2.87 µg/ml ) experienced fluctuations in their amylase activity but increased steadily from 72h fermentation. But in all the three samples B1 had higher enzyme activity value than B2 and B3.. Key words: Ogiri, castor oil bean, fermentation, enzymes. INTRODUCTION Ogiri is a product of traditional alkaline fermentation of castor oil bean consumed as food condiment in eastern Nigeria. The castor oil plant Ricinus communis, also known as Palma(e) christi or wonder tree, is a perennial scrub of the spurge family Euphorbiaceae. R. communis probably originates from Africa and was used in ancient Egypt and by the Romans and Greeks (Serpico and White, 2000; Weiss, 2000). *Corresponding Author. E-mail: [email protected]. Castor seeds are a rich source of oil which can be extracted by milling, boiling, pressing or solvent extraction. Apart from medical applications, the oil has long been used as an inexpensive fuel for oil lamps. Because of its high proportion of the fatty acid ricinoleic acid, today it is a valued industrial raw material for lubricants, paints, coats, cosmetic products and many more (Ogunniyi, 2006; Mutlu and Meier, 2010). Interestingly in western Africa, alkaline-fermented castor seeds are part of the flavoring soup condiment ogiri (Parkouda et al., 2009). Ogiri which is mainly produced by women constitute an economical source for the producers. It is used as substitute for meat or fish for Ojinnaka et al. flavouring soups and can serve as a nutritious condiment in the diet and its consumption should be encouraged. Previous studies have shown that the main microorganisms involved in the fermentation of castor oil bean into ogiri are Bacillus especially Bacillus subtilis (Ibe and Orabuike, 2009). However, this study seeks to monitor the microbial and enzymatic activities in the fermentation of ogiri from castor oil bean (R. communis) using B. subtilis as a monoculture starter for 96 h. 11 gas pack (oxoid) at 35 ± 2°C and incubated for 24 - 48 h. The plates were observed for bacteria growth after incubation. Colonies observed were counted and recorded. The bacteria colonies were randomly picked and sub-cultured repeatedly unto fresh agar plates to obtain pure culture respectively. The isolates were identified or characterized based on their cultural characteristics, cell morphology and biochemical characteristics using API kits (Analytical Profile Index) (Biomereux). MATERIALS AND METHODS Identification of organisms The castor bean seeds (R. communis) used in this research was purchased from New Aba market in Abia State, Nigeria. All reagents and media used in the research work were obtained from major commercial suppliers and they were all of analytical grade. Traditional preparation of fermented castor oil bean seed (ogiri) The fermented castor oil bean seeds (ogiri) used for isolation of microorganisms was prepared using the method of Ibe and Orabuike (2009). About 1.5 kg of castor bean seeds were boiled for two hours, dehulled, drained and boiled again for about 6 h. The seeds were ground in a clean mortar into paste, then wrapped with aluminum foil and allowed to ferment for four days at room temperature (29°C). Identification of the isolates were carried out using the API strips according to manufacturer’s instructions (API 50 CHB/E medium and API 20 E medium for Bacillus species while API 50 CHL medium was used for Lactobacillus species, - Montalieu, Vercieu France). Preparation of inocula fermentation of ‘ogiri’ used in laboratory Nutrient broth (Oxoid CM3 Unipath, Basingstoke, UK) were poured into test tubes and sterilized at 12°C for 15 min. They were allowed to cool to 25°C. With a sterile wire loop B. subtilis from the agar slants was transferred into 15ml of Nutrient broth in test tubes and incubated at 37°C for 24 h. The cell suspensions obtained were shaken together and 2 ml was taken using a sterile syringe for inoculation on the sterilized mashed castor bean samples. Determination of microorganisms associated with fermented castor bean seed (ogiri) Preparation of ‘ogiri’ from R. communis using starter culture The isolation of microorganism from traditionally fermented ‘ogiri’ sample was stepwise. 1 g of ‘ogiri’ was weighed on mettler balance and transferred into 9.0 ml -1 sterile Ringer solution (10 dilution). The sample was properly mixed by shaking with sterile 1.0 ml pipette. One (1.0) ml was taken from dilution 10-1 and was diluted ten fold serial dilution up to 10-10 dilutions. Isolation and identification of the isolates One milliliter (1.0ml) aliquots of appropriate dilutions were plated out or inoculated into disposable petri dishes in duplicates respectively, while molten cooled MRS agar and plate count agar were poured onto the inoculum using pour plate method. The plates were properly and uniformly mixed. The plates were allowed to set and the PCA plates were incubated at 35 ± 2°C for 24 h, while MRS agar plates were incubated in an anaerobic jar with The laboratory fermentation of castor bean was done using the method of Enujiugha (2009). Determination of enzymes in fermenting castor bean using HPLC using waters 616/626 HPLC The analysis was carried out using Waters 616/626 HPLC inter-phased with a computer system. The samples were weighed into a set of homogenized tubes and homogenized for 30 min. A quantity of 2.5 g of the homogenized samples were transferred to a set of extraction tubes. 10.0 ml ultrapure water was added, followed by 10ml of acetone containing 5% (V/V) glycerol and 1.5% 2-mercaptoethanol. The set up was shaken on mechanical shaker (Edmund Buhler Model, USA). The sample solutions were quickly transferred to a set of polypropycene containers and caped properly. The samples were again shaken for 15 minutes, transferred to the centrifuge and centrifuged for 20 min at 500 rpm. 12 Sky J. Food Sci. Then samples were put into a set of auto-analyser tubes caped and stored for enzyme analysis using Waters 616/626 HPLC. The accessories involved in the separation of the various analytes of the enzymes are: i.) Column (stationary phase): Is Lichrosorb Si-60 7 um. ii.) The mobile phase was isooctane / tertbutyl methyl ether (97.3ml). iii.) The detector was fluorescence detector (330 nm). iv.) Interphased with a Digital Converter Software (DCS). v.) Flow rate used was 1.5 ml/minutes. The sequence of separation was as follows: The sample solutions were arranged in a set of autoanalyser cups and mounted on the auto-sampler. All the necessary data/information were entered on the sample table of the softwares used (that is, the laboratory numbers, the weight of sample, dilution factor, range of standards, concentrations, and all the information were saved accordingly. The HPLC and the Autoanalyser sampler were put on. The probe of the auto-sampler picked the sample solution into the stationary phase(Is Lichrosorb Si-60 7 um). The sample solution on suction to the stationary phase, mixed with the mobile phase (Isooctane/tertbutyl methyl ether (97:3)ml. The sample mixture with the mobile phase moved along the stationary phase. The analytes were eluted according to their molecular weight into a Fluorescence detector (FD) at the wavelength of 230nm. The intensity of the eluted analyte is fed on the Digital Converter Software 1473 series (DCS) Waters, starting from the analytes of a set of standards, and followed by the samples analytes. Calculation The software stored the signal intensity from the standard concentration at the standards (0.0, 0.20, 0.4, 0.6, 0.8 ug/ml), and uses it to calculate the concentration of the unknown. mg/ml enzyme (in Extract) = Dilution factor x peak height response mg/ml enzyme (in sample) = ug/m/in extract x volume Wt of sample Statistical analysis Statistical analysis was done for each set of data obtained following the procedures of Steel and Torie (1984) for a Factorial Randomized Complete Block Design (Factorial RCBD) while GENSTAT discovery package (2006 edition) was used for the analysis of the data. Comparison of treatment means and significant differences between treatment means separated using Fisher’s Least Significant Difference (LSD) as outlined by Gomez and Gomez (1984). RESULTS AND DISCUSSION Tables 1, 2 and 3 show the identified organisms from fermented castor oil bean. The fermentation of castor oil bean seeds into ogiri, (a fermented food condiment of eastern region of Nigeria) was found to be caused by Bacillus species of which B. subtilis was predominant, though some lactic acid bacteria were also isolated from the ogiri condiment. Some species of Bacillus and Lactic acid bacteria isolated from the traditionally fermented castor oil bean mash using API kit software include B. subtilis, B. circulans 2, B. stearothermophilus, B. brevis, B. megaterium 2, L. pentosus, L. plantarum and L. plantarum 1. Alkaline fermentations are carried out by Bacillus species particularly B. subtilis, which produce a sticky mucilage on the surface of the beans and strong proteolytic enzymes which hydrolyse the proteins to peptides and amino acids. A key reaction is the release of ammonia which results in a rise in pH from neutral to pH 8.0 and higher. The relatively high pH in combination with natural toxicity of ammonia inhibits the contaminants (Njoku et al., 1990; Sarkar and Tamang, 1994). Monoculture fermentation of soybeans by B. subtilis has been reported to produce the best quality kinema, a traditional food condiment from soybean (Sarkar and Tamang, 1994). The increase in pH in alkaline fermenentation might be due to proteolytic activity of the Bacillus species responsible for the fermentation (Ouoba et al., 2007). Microbial fermentation of dawadawa has been found to involve only bacteria since associated fungi have been regarded as incidental and do not play any notable role in the fermentation process (Ikenebomeh and Ingram, 1986). Fermentation of some plant materials is brought about by a consortium of microbes and in most cases initiated by Bacillus species with the assistance of lactic acid bacteria (Antai and Ibrahim, 1986). Campbell-Platt (1980) also mentioned lactic acid bacteria (especially species of Lactobacillus and Pediococcus) as partakers in the fermentation of dawadawa that gives characteristic properties to the final product. L. mesenteriodes has been isolated from fermented dawadawa (Uaboi-Egbemi et al., 2009) and they also reported that Lactic acid bacteria from dawadawa may play preservative role in the final product from African locust beans fermentation. Mohan and Janardhanan (1995) opined that the prohibitive cost of animal proteins in developing countries including Nigeria, calls for extensive exploitation of plant protein sources, which are economically cheaper. The result of the microbial study showed that the there is likelihood of obtaining species that would serve as Ojinnaka et al. 13 Table 1. Biochemical tests and probable identification of Bacillus isolates. S/N TESTS 1 2 3 4 5 6 7 8 9 GLY ERY DARA LARA RIB DXYL LXYL ADO MDX 10 11 12 13 14 15 16 17 18 19 20 GAL GLU FRU MNE SBE RHA DUL INO MAN SOR MDM 21 MDG 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 NAG AMY ARB ESC SAL CEL MAL LAC MEL SAC TRE INU MLZ RAF AMD GLYG XLT GEN TUR LYX TAG DFUC LFUC DARL LARL GNT 2KG 5KG Glycerol Erytrol D-arabinose L-arabinose Ribose D-Xylose L-Xilose D-Adonitol Metil-βDXylopyranoside Galactose Glucose Fructose Manose Sorbose Rhamnose Dulcitol Inozitol Manitol Sorbitol Metil-αDManopyranoside Metil-ΑdGlucopyranoside N-Acetylglucosamine Amygdaline Arbutine Esculin Salicin D-Celobiose D-Maltose D-Lactose D-Melibiose D-Zaharose D-Trehalose Inuline D-Melezitose D-Rafinose Starch Glycogen Xylitol Gentiobiose D-Turanose D-Lyxose D-Tagatose D-Fucose L-Fucose D-Arabitol L-Arabitol Potasium gluconate 2-Ketogluconate 5-Ketogluconate OGB6: B.circulans2 + + + - OGB9: B.subtilis + + + + - OGB2: B.megaterium2 + + + + - OGB1:B.stearoth ermophilus + - MO6A:Brevibacillus brevis - + + + + + + - + + + + + - + + + + - + + + - + + - - + - - - + + + + + + + + + + + + + + + + - + + + + + + + + + - + + + + + + + + + + + + + + - + + + + + + + + - + + + - technologically useful candidates as starter cultures for use as biopreservative of the food condiment. So its incorporation to the fermentation of castor oil bean into ogiri condiment as mixed starter culture can be studied having known the various species of Bacillus and LAB species isolated in this study. Figure 1 shows the activities of proteinase enzyme during the fermentation of R. communis into ogiri using B. 14 Sky J. Food Sci. Table 2. Results of bacteria Identification using API 20E kit for Bacillus species. S/N 1 2 3 4 5 6 7 8 9 10 11 Tests ONPG ADH LDC ODC CIT H2S URE TDA IND VP GEL 12 ONPG Arginine Lysine Ornithine Citrate Na thiosulfate Urea Tryptophan Tryptophan Na pyruvate Charcoal gelatin OGB6: B. circulans2 + - NIT - OGB9: B.subtilis + + + + OGB2: B. megaterium2 + + + OGB1:B. stearothermophilus + MO6A:Brevibacillus brevis + + + + + + - - - Table 3. Biochemical tests and probable identification of Bacillus isolates using the API 50 CHL kit. S/N Carbohydrate 1 2 3 4 5 6 7 8 9 GLY ERY DARA LARA RIB DXYL LXYL ADO MDX 10 11 12 13 14 15 16 17 18 19 20 GAL GLU FRU MNE SBE RHA DUL INO MAN SOR MDM 21 MDG 22 NAG 23 24 25 26 27 28 29 30 31 32 33 34 35 AMY ARB ESC SAL CEL MAL LAC MEL SAC TRE INU MLZ RAF Glycerol Erytrol D-arabinose L-arabinose Ribose D-Xylose L-Xilose D-Adonitol Metil-βDXylopyranoside Galactose Glucose Fructose Manose Sorbose Rhamnose Dulcitol Inozitol Manitol Sorbitol Metil-αDManopyranoside Metil-ΑdGlucopyranoside NAcetylglucosamine Amygdaline Arbutine Esculin Salicin D-Celobiose D-Maltose D-Lactose D-Melibiose D-Zaharose D-Trehalose Inuline D-Melezitose D-Rafinose OGL7: L. pentosus + + + + - OGL6: L. plantarum + + + + - 0GL5: L. plantarum1 + + + - OGL4: L. plantarum1 + + + - OGL3: L. pentosus + + + + + + - + + + + + + - + + + + + + - + + + + + + - + + + + + + - + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + - Table 3 cont. 36 37 38 39 40 41 42 43 44 45 46 47 AMD GLYG XLT GEN TUR LYX TAG DFUC LFUC DARL LARL GNT 48 49 2KG 5KG Ojinnaka et al. Starch Glycogen Xylitol Gentiobiose D-Turanose D-Lyxose D-Tagatose D-Fucose L-Fucose D-Arabitol L-Arabitol Potasium gluconate 2-Ketogluconate 5-Ketogluconate + + + + + + + + + + + + + + - - - - - 15 0% Nacl/lime 2% Nacl 4.5 3% lime Proteinase activitity (µg/ml) 4 3.5 3 2.5 2 1.5 1 0.5 0 0 24 48 72 96 Ferm entation period (hours) Figure 1. Proteinase activity during fermentation of castor bean seed into ogiri. LSD0.05 = NS. subtilis as starter culture. There were gradual increases in the activities of the proteinase enzyme for 0 – 96 h of continuous fermentation. Though there were no significant difference (P>0.05) in the graph of interaction showing the proteinase enzyme activity in the three samples. All the samples showed increase in proteinase activity as fermentation period progressed. Though sample B1 containing 0%NaCl/Lime increased steadily ( 5.69 – 7.01 µg/ml) in the lipase activity compared to the the other samples B2 (2% NaCl) 2.99 – 4.79 µg/ml and B3 (3% Lime) 2.22 – 4.92 µg/ml. Proteinase activity has been reported to be abundant in the fermentation of similar protein rich foods (Omafuvbe et al., 2002). This is probably due to a consistently active proteinase activity resulting in rapid amino acid production. The high proteinase activity observed in this study may also be due to the high protein content of R. communis seeds. Protein in R. communis has been reported to constitute about 25% or more of the seed (Verscht et al., 2006). In the fermentation of other protein-rich seeds, proteinases have also been found to be abundant. This is true of the fermentation of soybean to produce Japanese miso, soy-sauce tofu, a Chinese soybean curd, tempe, an Indonesian soybean fermented food (Odunfa, 1985) and okpehe, a Nigerian seasoning condiment (Sanni, 1993). The proteinase enzyme is considered the most important enzyme in ugba fermentation (Ogueke et al., 2010). Proteolytic activity has been reported to be abundant in the fermentation of similar protein rich foods (Fadahunsi and Sanni, 2010). Detailed studies on the degradation of African locust bean proteins have been 16 Sky J. Food Sci. 0% Nacl/lime 2% Nacl 9 3% lime 8 Lipase activity (µg/ml) 7 6 5 4 3 2 1 0 0 24 48 72 96 Ferm entation period (hours) Figure 2. Lipase activity during fermentation of castor bean seed into ogiri. LSD0.05 = NS. reported for pure cultures of Bacillus species isolated from different products of soumbala, a fermented African locust bean (Ouoba et al., 2003). In a study of the isolates of B. subtilis and B. pumilus, Ouoba et al. (2003) demonstrated the different abilities to degrade African locust bean proteins leading to different profiles of water soluble proteins and free amino acids and they also reported that B. subtilis have high proteolytic activity. Proteolysis has been reported as the main metabolic activity during the fermentation of African locust bean which also contributes to the development of texture and flavour of fermented products (Allagheny et al., 1996; Ouoba et al., 2003). The desired state of fermentation of the condiments is indicated by the characteristic ammonia odour produced as a result of breakdown of amino acids during fermentation (Omafuvbe, 1998). Figure 2 shows the lipase activity of fermenting castor bean mash. There was no significant difference (P>0.05) between the samples and fermentation time. Though sample B1 containing 0%NaCl/Lime increased steadily ( 5.69 – 7.01 µg/ml) in the lipase activity compared to the the other samples B2 (2% NaCl) 2.99 – 4.79 µg/ml and B3 (3% Lime) 2.22 – 4.92 µg/ml. There were little fluctuations in lipase activities in samples B2 and B3. Njoku and Okemadu (1989) reported the activity of lipase as minimal compared to proteinase and amylase enzymes. This agrees with the report of Achinewhu (1986) that fermentation has no appreciable effect on the fatty acid content of P. macrophylla. The minimal activity of the lipase could be attributed to the effect of NaCl that is usually added during fermentation. Ogunshe et al. (2007) reported that there was fluctuation in lipase activity throughout the fermentation of afiyo, a Nigerian fermented food condiment from Prosopis africana. They reported that lipase activities were maximal at days 3 and 5 of fermentation. Odibo et al. (2008) observed very strong increased lipase activity throughout the duration of fermentation of seeds of Prosopis africana for production of ogiri-okpei. Increase in lipase activity was also reported by Fadahunsi and Sanni (2010) in tempeh, fermented bambara groundnut. Inhibition in lipase activity is reported to be desirable especially during the production of local condiments because of the problem of objectionable taste and development of rancidity (Odunfa, 1985). Figure 3 shows the changes in amylase activity during fermentation of castor oil bean into ogiri. There exists a significant difference (P<0.05) in the interaction of the samples with fermentation time. The sample containing 0%NaCl/Lime, B1, has higher amylase activity than the other two samples B2 (2%NaCl) and B3 (3% lime). There was a steady increase in the amylase activity of sample B1 while those of B2 and B3 experienced fluctuations in their amylase activity but increased steadily from 72 h fermentation. Ogunshe et al, (2007) reported an initial increase in amylase activity in fermenting afiyo and subsequent decrease after the first 24h fermentation while Kpikpi et al. (2009) reported continuous increase in amylase activity in ‘kantong’ fermentation using Ceiba pentandra seeds. Njoku and Okemadu (1989) detected alpha-amylase from the start of ugba fermentation. They Ojinnaka et al. 17 0% Nacl/lime 2% Nacl 6 3% lime Amylase activity (µg/ml) 5 4 3 2 1 0 0 24 48 72 96 Ferm entation period (hours) Figure 3. Amylase activity during fermentation of castor bean seed into ogiri. Vertical bar = LSD0.05. reported that these enzymes attained their maximum levels at 24 – 36 h and they suggested that this could be assumed to be the period of maximum microbial activity. The initial enzyme activity detected could be due to the activity of the natural microflora of the oil bean which developed particularly during the soaking of the cooked beans. Njoku and Okemadu (1989) therefore suggested that it could well be that fermentation began much earlier during the soaking of the sliced beans. Achinewhu (1986) reported the breakdown of complex carbohydrates into simple monosaccharide’s during ugba fermentation while Mbajunwa et al. (1998) observed that Bacillus subtilis was the main fermenting microorganism. Bacillus species are found to be important producers of alpha-amylases (Enujiugha et al., 2002). Afolabi et al. (2011) in their study of fermented papaya seeds observed low alpha-amylase activity as an indication of its low starch content and reported that fermentation process will not affect the qualities (viscosity and texture) of the final products obtained from the seed. Conclusion Using High Performance Liquid Chromatography (HPLC) to monitor enzymes during 96 h fermentation of castor oil bean into ogiri goes to show the in-depth molecular study of the changes occurring during castor bean fermentation as well as make appropriate modification where applicable. However, the production of ogiri from castor oil bean offers a method to utilize castor oil bean as a condiment otherwise it is inedible due to its toxic constituent, ricin. 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