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CMT MANUAL
2.1 INSTALLATION – HARDWARE – NMC 64 / PRO
TABLE OF CONTENTS
INDEMNITY ............................................................................................................................................ 5
DOCUMENT INFORMATION.................................................................................................................... 5
ACKNOWLEDGEMENTS .......................................................................................................................... 5
2.1.1 INTRODUCTION ............................................................................................................................. 6
2.1.1.1 NMC 64 / PRO ................................................................................................................................ 6
2.1.1.2 EXPANSION BOXES ......................................................................................................................... 6
2.1.1.2 SINGLENET ..................................................................................................................................... 7
2.1.2 TECHNICAL SPECIFICATIONS ........................................................................................................... 7
2.1.3 MOUNTING THE CONTROLLER ....................................................................................................... 8
2.1.4 MAIN COMPONENTS ................................................................................................................... 11
2.1.5 HARDWARE LAYOUT RESTRICTIONS ............................................................................................. 12
2.1.6 INPUT AND OUTPUT CARDS INSTALLATION .................................................................................. 13
2.1.7 DISPLAY AND KEYBOARD ............................................................................................................. 14
2.1.8 INPUT AND OUTPUT BUS CARD .................................................................................................... 15
2.1.9 CPU CARD – NMC 64 .................................................................................................................... 16
2.1.9.1 SCREEN BRIGHTNESS ADJUSTMENT ............................................................................................ 16
2.1.9.2 SOFTWARE EPROM UPGRADE ..................................................................................................... 16
2.1.10 CPU CARD – NMC PRO ............................................................................................................... 17
2.1.10.1 SCREEN BRIGHTNESS ADJUSTMENT .......................................................................................... 17
2.1.10.2 NMC PRO SOFTWARE UPGRADE USING SD CARD ..................................................................... 17
2.1.10.3 UPGRADING TO NMC PRO CPU ................................................................................................. 20
2.1.11 POWER SUPPLY ......................................................................................................................... 21
2.1.11.1 POWER SUPPLY CARD ................................................................................................................ 21
2.1.11.2 TRANSFORMER – 24 VAC – 80 VA OUTPUT ............................................................................... 21
2.1.11.3 SCHEMATIC LAYOUT .................................................................................................................. 23
2.1.11.4 FUSE PROTECTION ..................................................................................................................... 24
2.1.11.5 SHORT CIRCUIT CONTROL .......................................................................................................... 24
2.1.12 POWER LINE PROTECTOR ........................................................................................................... 26
2.1.13 OUTPUT CARD - 24 VAC ............................................................................................................. 28
2.1.13.1 DESCRIPTION .............................................................................................................................. 28
2.1.13.2 SPECIFICATIONS ......................................................................................................................... 28
2.1.13.3 CONNECTION ............................................................................................................................. 29
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2.1.14 OUTPUT CARD - DRY CONTACT................................................................................................... 30
2.1.14.1 DESCRIPTION .............................................................................................................................. 30
2.1.14.2 SPECIFICATIONS ......................................................................................................................... 30
2.1.14.3 CONNECTION ............................................................................................................................. 31
2.1.15 DIGITAL INPUT CARD ................................................................................................................. 33
2.1.15.1 DESCRIPTION .............................................................................................................................. 33
2.1.15.2 SPECIFICATIONS ......................................................................................................................... 33
2.1.15.3 CARD NUMBER ........................................................................................................................... 34
2.1.15.4 CONNECTION ............................................................................................................................. 35
2.1.16 ANALOGUE INPUT CARD ............................................................................................................ 38
2.1.16.1 DESCRIPTION .............................................................................................................................. 38
2.1.16.2 SPECIFICATIONS ......................................................................................................................... 38
2.1.16.3 CARD NUMBER ........................................................................................................................... 38
2.1.16.4 ANALOGUE INPUT CARD SENSOR LOCATIONS .......................................................................... 39
2.1.16.5 COMMON ANALOGUE SENSOR SETTINGS ................................................................................. 39
2.1.16.6 TERMINALS AND JUMPERS ........................................................................................................ 40
2.1.18.7 CONNECTION ............................................................................................................................. 41
2.1.17 DATA PLUG ................................................................................................................................ 50
2.1.17.1 NMC 64 DATA PLUG ................................................................................................................... 50
2.1.17.2 NMC PRO DATA PLUG ................................................................................................................ 50
2.1.18 NMC PRO OUTPUT LICENCE KEY ................................................................................................. 50
2.1.19 INPUT OUTPUT CARD LED INDICATION ....................................................................................... 51
2.1.20 INPUT OUTPUT CARD IDENTIFICATION ....................................................................................... 51
2.1.21 SPARE PARTS ............................................................................................................................. 52
2.1.22 NOTES ....................................................................................................................................... 53
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LIST OF TABLES
TABLE 1. NMC 64 / PRO TECHNICAL SPECIFICATIONS ............................................................................... 7
TABLE 2. 80 VA TRANSFORMER OUTPUT ACCORDING TO INPUT ........................................................... 22
TABLE 3. ANALOGUE SENSORS, MEASURED VALUES AND JUMPERS ...................................................... 39
LIST OF FIGURES
FIGURE 1. OPEN THE PACKAGE .................................................................................................................. 8
FIGURE 2. REMOVE THE CONTROLLER....................................................................................................... 8
FIGURE 3. MOUNTING BRACKETS .............................................................................................................. 9
FIGURE 4. MOUNT THE CONTROLLER ........................................................................................................ 9
FIGURE 5. SWITCH OFF POWER ............................................................................................................... 10
FIGURE 6. MAIN COMPONENTS OF NMC 64 / PRO ................................................................................. 11
FIGURE 7. PHYSICAL RESTRICTIONS OF THE INPUT AND OUTPUT CARDS LAYOUT ON THE BUS
CARD ........................................................................................................................................................ 12
FIGURE 8. REMOVE THE CARD AND STANDOFFS ..................................................................................... 13
FIGURE 9. FIT THE CARD TO THE BUS CARD ............................................................................................ 13
FIGURE 10. KEYPAD – NUMERIC – WITH MAIN MENU ............................................................................ 14
FIGURE 11. KEYPAD – ALPHANUMERIC ................................................................................................... 14
FIGURE 12. BUS CARD .............................................................................................................................. 15
FIGURE 13. NMC 64 CPU .......................................................................................................................... 16
FIGURE 14. NMC PRO CPU ....................................................................................................................... 17
FIGURE 15. ADJUST THE SCREEN BRIGHTNESS ........................................................................................ 17
FIGURE 16. SCREENSHOT – PROGRAM UPLOAD...................................................................................... 18
FIGURE 17. SCREENSHOT – PROGRAM UPLOAD – SD CARD OPTION ...................................................... 18
FIGURE 18. SCREENSHOT – BOOT PROGRAM - ERASING ........................................................................ 18
FIGURE 19. SCREENSHOT - BOOT PROGRAM - PROGRAMMING ............................................................ 19
FIGURE 20. SCREENSHOT PROGRAM UPLOAD FINISHED ........................................................................ 19
FIGURE 21. NMC 64 TO NMC PRO UPGRADE KIT..................................................................................... 20
FIGURE 22. NMC 64 / PRO POWER SUPPLY ............................................................................................. 21
FIGURE 23. 42 VAC - 80 VA TRANSFORMER............................................................................................. 21
FIGURE 24. POWER SUPPLY SCHEMATIC ................................................................................................. 23
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FIGURE 25. POWER SUPPLY FUSE PROTECTION ...................................................................................... 24
FIGURE 26. DIAGRAM OF POWER SUPPLY CARD ..................................................................................... 25
FIGURE 27. POWER LINE PROTECTOR...................................................................................................... 26
FIGURE 28. POWER SUPPLY AND POWERLINE PROTECTOR WIRING ...................................................... 27
FIGURE 29. OUTPUT CARD – 24 VAC........................................................................................................ 28
FIGURE 30. WIRING 24 VAC OUTPUT CARD TO OUTPUTS ....................................................................... 29
FIGURE 31. DRY CONTACT OUTPUT CARD ............................................................................................... 30
FIGURE 32. DRY CONTACT OUTPUT CARD WITH RELAY TO EXTERNAL POWER ...................................... 31
FIGURE 33. DRY CONTACT CARD WIRING FOR 24 VAC OUTPUTS ........................................................... 32
FIGURE 34. DIGITAL INPUT CARD ............................................................................................................. 33
FIGURE 35. DIGITAL INPUT CARD - 8 INPUTS ........................................................................................... 33
FIGURE 36. DIGITAL INPUT CARD NUMBERING ....................................................................................... 34
FIGURE 37. WIRING DIGITAL INPUT CARD TO VARIOUS INPUTS ............................................................. 35
FIGURE 38. WIRING RAIN SENSOR (ON/ OFF) .......................................................................................... 36
FIGURE 39. WIRING RAIN COLLECTOR ..................................................................................................... 37
FIGURE 40. ANALOGUE INPUT CARD ....................................................................................................... 38
FIGURE 41. ANALOGUE INPUT CARD TERMINALS AND JUMPER LOCATIONS ......................................... 40
FIGURE 42. WIRING EC AND pH SENSORS ............................................................................................... 41
FIGURE 43. WIRING INSIDE TEMPERATURE AND RELATIVE HUMIDITY BOX ........................................... 42
FIGURE 44. WIRING OUTSIDE TEMPERATURE AND RELATIVE HUMIDITY SENSORS ............................... 43
FIGURE 45. WIRING WIND SPEED AND DIRECTION ................................................................................ 44
FIGURE 46. WIRING RADIATION SENSOR (DAVIS) ................................................................................... 45
FIGURE 47. WIRING RADIATION SENSOR (NETAFIM) .............................................................................. 46
FIGURE 48. WIRING PRESSURE SENSORS ................................................................................................. 47
FIGURE 49. WIRING CO2 SENSOR ............................................................................................................. 48
FIGURE 50. WIRING WATER TEMPERATURE SENSOR .............................................................................. 49
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INDEMNITY
Netafim South Africa (Pty) Ltd has taken all reasonable care in ensuring the integrity and reliability of
the information contained in this document. Despite this Netafim South Africa (Pty) Ltd. takes no
responsibility for any damage or loss that may result from the use of this manual.
This document should be regarded as the property of Netafim South Africa (Pty) Ltd. This document is
not intended for further training and neither may it be reproduced nor copied in its current form or
temporary form. This document may not be revealed and/or carried over to any third party without
the explicit written consent of Netafim South Africa (Pty) Ltd.
This document is presented with the exclusive aim of notifying selected potential clients
regarding Installation – Hardware – NMC 64 / Pro. Receipt or the possession of this document
does not imply rights and the contents should be viewed as a proposal only. This document is
neither issued as a guarantee, nor does it confirm any legal obligations on Netafim South Africa (Pty)
Ltd whatsoever.
Netafim South Africa (Pty) Ltd reserves the right to make changes in its products and in the
Installation – Hardware – NMC 64 / Pro without prior notice.
DOCUMENT INFORMATION
Version:
2.01
Last updated:
05 June 2012
ACKNOWLEDGEMENTS
Netafim South Africa
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2.1.1 INTRODUCTION
2.1.1.1 NMC 64 / PRO
The NMC 64 / Pro hardware consists of an LCD display and keyboard connected to a CPU. The CPU is
connected to the power supply, 24VAC output card/s, dry contact card/s, digital input card/s,
analogue input card/s, communication card/s and a data plug through the I/O bus card.
Different configurations for the above mentioned input and output cards are possible which enables
a flexible configuration of the system to suit each customer’s unique needs. For a local controller (one
I/O bus card) the maximum input and output cards that can be configured are:
• 8 x output cards (combination of 24VAC and dry contact) giving 64 outputs in total.
• 2 x digital input cards, giving 16 digital inputs in total.
• 2 x analogue input cards giving 22 analogue inputs in total.
All of the cards mentioned above cannot however be configured at the same time. Please see the
HARDWARE LAYOUT LIMITATIONS section (2.1.5) in this manual for the options available.
2.1.1.2 EXPANSION BOXES
Expansion boxes act as remote I/O terminals that are controlled by the main CPU through a network
connection and cannot function independently. A maximum of three expansion boxes can be added
to the local controller containing the main CPU.
For a local controller with three expansion boxes connected, the maximum input and output cards
that can be configured are:
- 32 x output cards (combination of 24VAC and dry contact) giving 256 outputs in total.
- 4 x digital input cards giving 32 digital inputs in total.
- 2 x analogue input cards (analogue input cards must be installed in the local controller) giving
22 analogue inputs in total.
All of above mentioned hardware cards can be configured at the same time if the system layout
allows it.
The expansion box system hardware is not a standard group of products for Netafim South Africa and
will subsequently not be explained in this manual. If we however identify a specific application, were
this equipment can supply the necessary control, it can be supplied on request.
NB
This equipment is not a standard group of products for Netafim South Africa; please
contact our technical department for more information.
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2.1.1.2 SINGLENET
SingleNet is a single cable communication system to remote field units.
The SingleNet system hardware is not a standard product for Netafim South Africa and will
subsequently not be explained in this manual. If we however identify a specific application, were this
equipment can supply the necessary control, it can be supplied on request.
NB
This equipment is not a standard group of products for Netafim South Africa; please
contact our technical department for more information.
2.1.2 TECHNICAL SPECIFICATIONS
TABLE 1. NMC 64 / PRO TECHNICAL SPECIFICATIONS
Electricity supply
Mains voltage type
Single phase 230 VAC
Mains voltage input range
200 to 250 VAC
Mains frequency
50 Hz
Mains fuse
1A
Available power for peripheral equipment
24 VAC
80 VA / 4 A
Primary fuse
1.25 A
Analogue inputs
See analogue cards
Digital inputs
See digital cards
Relay outputs
See output cards
Housing
Large plastic housing with double door
Dimensions (H x W x D)
IP 66
500mm x 425mm x 200mm
Ambient climate
Operating temperature range
0⁰C to 60⁰C
Avoid damaging climate conditions
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2.1.3 MOUNTING THE CONTROLLER
Open package carefully.
FIGURE 1. OPEN THE PACKAGE
Remove NMC 64 / Pro and accessories.
FIGURE 2. REMOVE THE CONTROLLER
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Install mounting brackets.
FIGURE 3. MOUNTING BRACKETS
Level NMC 64 / Pro at intended location, mark holes, drill holes and tighten screws.
FIGURE 4. MOUNT THE CONTROLLER
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Switch OFF main power before continuing with the electrical installation.
FIGURE 5. SWITCH OFF POWER
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2.1.4 MAIN COMPONENTS
Screen and Keyboard
mounted on door
24VAC
Transformer
CPU
Power Supply
Digital and Analogue
Input Cards
Earth Bar
Dry Contact Output
Cards
Output Cards
Communication Card
Cable Trunking
Data Plug Socket bottom
of
I/O Bus Card
FIGURE 6. MAIN COMPONENTS OF NMC 64 / PRO
NB
Input and Output Card positions not fixed to above positions shown, see Hardware
Layout Limitations for card position options.
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2.1.5 HARDWARE LAYOUT RESTRICTIONS
24 VAC
transformer
I/O bus
bar
CPU
Power
supply
DI
or
AI
24 VAC 33 - 40
or
Dry 33 - 40
DI
or
AI
24 VAC 25 - 32
or
Dry 25 - 32
Dry 41 - 48
or
DI
or
AI
24 VAC 17 - 24
or
Dry 17 - 24
Dry 49 - 56
or
DI
or
AI
24 VAC 9 - 16
or
Dry 9 - 16
Dry 57 - 64
24 VAC 1 - 8
or
Dry 1 - 8
Comms RS485
Data plug
Key for I/O cards
DI Digital input card (max 4 cards)
AI Analogue input card (max 2 cards)
24 VAC
Dry
24 VAC output card (max 5 cards)
Dry contact card (max 8 cards)
FIGURE 7. PHYSICAL RESTRICTIONS OF THE INPUT AND OUTPUT CARDS LAYOUT ON THE BUS CARD
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2.1.6 INPUT AND OUTPUT CARDS INSTALLATION
Switch OFF NMC 64 / Pro and physically touch the earth bar.
Remove card from packaging.
Remove screws and standoffs (if required)
from NMC 64 / Pro back plate.
NB
Not all card positions require standoffs to be fitted.
FIGURE 8. REMOVE THE CARD AND STANDOFFS
Locate and attach card to the correct slot,
please see Hardware Layout Limitations.
Tighten card securing screws.
FIGURE 9. FIT THE CARD TO THE BUS CARD
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2.1.7 DISPLAY AND KEYBOARD
FIGURE 10. KEYPAD – NUMERIC – WITH MAIN MENU
FIGURE 11. KEYPAD – ALPHANUMERIC
•
•
•
•
Graphical LCD display
LED back light
Size 140mm
Tactile feel keyboard
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2.1.8 INPUT AND OUTPUT BUS CARD
NMC 64 / Pro CPU Card
Outputs 25 - 32
Outputs 17 - 24
Input 4 or Outputs 49 - 56
Outputs 57 - 64
NMC 64 / Pro RS485
Communication Card
Input 3 or Outputs 41 - 48
NMC 64 / Pro Dry Contact
Output Card
NMC 64 / Pro 24VAC or
Dry Contact Output Cards
Outputs 9 - 16
Input 2
NMC 64 / Pro Digital or
Analogue Input or Dry
Contact Output Card
NMC 64 / Pro Data Plug Card
Outputs 1 - 8
Input 1
NMC 64 / Pro Digital or
Analogue Input Card
Outputs 33 - 40
NMC 64 / Pro Power Supply Card
FIGURE 12. BUS CARD
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2.1.9 CPU CARD – NMC 64
Reset Button
Used for warm reset
Settings will not be lost
CPU Card
CPU Card
1
2
FIGURE 13. NMC 64 CPU
2.1.9.1 SCREEN BRIGHTNESS ADJUSTMENT
1
Adjust the screen’s sharpness by rotating the blue trimmer’s brass screw
2.1.9.2 SOFTWARE EPROM UPGRADE
2
Next to the trimmer there is a software EPROM that contains the controller software, settings
and set-up.
Perform the following to replace the EPROM for controller software upgrade:
• Save controller settings to Data Plug, PC (NMCnet Software) or Notes.
• Turn off the power and touch controller earth bar. Now pull out (evenly, with a chip
extractor, from both sides so that the legs don’t bend) the old EPROM.
• Netafim will supply the new EPROM with the software required already burned to the chip.
• On the EPROM socket next to the brightness trimmer is a half circle, insert the new EPROM
so that the half circle on the EPROM matches the half circle on the socket. When inserting the
new EPROM, make sure all legs are properly plugged into the socket and are not bent.
• Perform a Cold Start procedure by depressing the DELETE key while turning on the controller
power. Hold down the DELETE key until confirmation screen appears, choose YES to confirm.
• Upload settings from Data Plug, PC (NMCnet update) or manually insert them from your
notes.
• Tables and settings that have changed from the old to the new software might not be
properly passed, especially through the data plug. Make sure you go through all the settings
and verify their relevance.
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2.1.10 CPU CARD – NMC PRO
FIGURE 14. NMC PRO CPU
2.1.10.1 SCREEN BRIGHTNESS ADJUSTMENT
Adjust the screen’s sharpness by
rotating the blue trimmer’s brass screw.
Reset Button used for warm reset,
settings will not be lost.
FIGURE 15. ADJUST THE SCREEN BRIGHTNESS
2.1.10.2 NMC PRO SOFTWARE UPGRADE USING SD CARD
•
•
•
•
•
Confirm that the SD card is not locked and insert the SD card into a card reader
and connect it to your PC.
Open a new folder named "NMC_PRO" on your SD card and upload the new software into it.
Make sure the new software name is "NMCxxxxx.hex" (file format is .hex).
Save controller settings to Data Plug, PC (NMCnet Software) or Notes.
Take the SD card out of the card reader and insert it into the card reader located on the NMC
Pro CPU, please see above.
Reset the NMC Pro by disconnecting it from the power source and reconnecting it while
pressing the left and down arrow keys.
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•
The following screen will appear:
PROGRAM UPLOAD
How would you like to upload
the new program?
PC
SD CARD
FIGURE 16. SCREENSHOT – PROGRAM UPLOAD
•
Use the arrow keys to select SD CARD and press ENTER, the following screen will appear:
Erase your current
Program?
Click YES for burn
process
Click HELP for help
YES
NO
FIGURE 17. SCREENSHOT – PROGRAM UPLOAD – SD CARD OPTION
•
Select YES to confirm and continue with the software upgrade procedure or NO to abort the
procedure. If you choose YES the following screen will appear:
BOOT PROGRAM
BOOT VERSION
:
1.0.3
FILE SOURCE
:
SD CARD
STATUS
:
ERASING
NOTE:
PROCESS WILL TAKE SEVERAL
MINUTES
FIGURE 18. SCREENSHOT – BOOT PROGRAM - ERASING
•
Boot version: Specifies version number.
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•
•
File source: Either PC or SD CARD, we recommend using SD CARD.
Status: The process current status, since the erasing process has already begun it is indicated
in this line.
The erasing process takes about 3 minutes, after which the following screen will appear:
BOOT PROGRAM
BOOT VERSION
:
1.0.3
FILE SOURCE
:
SD CARD
STATUS
:
PROGRAMMING
STATUS
:
142KB
NOTE:
PROCESS WILL TAKE SEVERAL
MINUTES
FIGURE 19. SCREENSHOT - BOOT PROGRAM - PROGRAMMING
•
•
•
•
Boot version: Specifies version number.
Source: Either PC or SD CARD, we recommend using SD CARD.
Status: The process current status, programming.
Progress: Number of KB programmed until now.
The time that this process takes depends on the size of the software to be programmed.
The following screen will appear when the programming finishes:
PROGRAM UPLOAD
Programming Process Finished
COLD START REQUIRED !!!
Old Version:
New Version:
3.02.02
3.02.03
Press ENTER To Continue
FIGURE 20. SCREENSHOT PROGRAM UPLOAD FINISHED
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Press ENTER to perform a Cold Start and restart the NMC Pro with the new software. (The Cold Start
procedure is described in Section 4.1.0.6.2 of the CMT Manual).
•
•
Upload settings from Data Plug, PC (NMCnet update) or manually insert them from your
notes.
There is a possibility that tables and settings that have changed from the old to the new
software may not have been accurately transferred through the data plug. Make sure that
you go through all the settings and verify their relevance.
2.1.10.3 UPGRADING TO NMC PRO CPU
An upgrade kit is available to upgrade NMC 64 CPU to NMC Pro CPU. This hardware upgrade will be
required when the controller software needs to be upgraded from NMC 64 Irrigation Software to
NMC Pro Irrigation Software. All controller settings, history and setup will be lost during this
upgrade.
The upgrade kit consists of:
1. NMC Pro CPU + SD Card
2. LPC Chip for Digital Input Card
3. Gold Data Plug
LPC Chip identified by
firmware version 3 label.
FIGURE 21. NMC 64 TO NMC PRO UPGRADE KIT
Hardware and Software Upgrade:
1.
2.
3.
4.
Disconnect main power to the controller and touch controller earth bar.
Disconnect all flat cables from NMC 64 CPU, loosen securing screws and remove CPU.
Place NMC Pro CPU, tighten securing screws and connect flat cables.
Remove LPC chip from digital input card with a chip extractor and replace with new LPC chip
with RDIC v3.0 firmware (identified by sticker on chip). On the chip socket is a half circle,
insert the new chip so that the half circle on the chip matches the half circle on the socket.
Do not consider sticker direction on chip and ensure that the chip legs are all inserted
properly.
5. Replace data plug with Gold Data Plug.
6. The SD Card included with the NMC Pro CPU should contain the latest NMC Pro Irrigation
Software. Please see NMC PRO CONTROLLER SOFTWARE UPGRADE USING SD CARD (Section
2.2.10.2) above, to complete the software upgrade.
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2.1.11 POWER SUPPLY
2.1.11.1 POWER SUPPLY CARD
The power supply card receives line voltage (230 VAC)
and provides voltages for various users:
•
•
•
•
5 VDC to the CPU
12 VDC to the I/O cards circuitry
24 VAC for system outputs
24 VAC for auxiliary equipment
FIGURE 22. NMC 64 / PRO POWER SUPPLY
2.1.11.2 TRANSFORMER – 24 VAC – 80 VA OUTPUT
The NMC Pro Power Supply has two output voltages on the
secondary coil of the round 80 VA transformer. The required
output voltage should be chosen according to the supply voltage,
cable diameter and length. The default wiring is for “Low
voltage” see table below for data
FIGURE 23. 42 VAC - 80 VA TRANSFORMER
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TABLE 2. 80 VA TRANSFORMER OUTPUT ACCORDING TO INPUT
Input voltage
Higher voltage output
(blue and black wires)
Lower voltage output
(yellow and black wires)
208
26.3
21.9
220
27.8
23.1
230
29.1
24.2
240
30.4
25.3
250
31.6
26.3
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2.1.11.3 SCHEMATIC LAYOUT
FIGURE 24. POWER SUPPLY SCHEMATIC
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2.1.11.4 FUSE PROTECTION
FIGURE 25. POWER SUPPLY FUSE PROTECTION
2.1.11.5 SHORT CIRCUIT CONTROL
The NMC Pro incorporates a short circuit detection mechanism. When a short circuit is detected the
NMC Pro performs a test procedure to detect the faulty outputs, generates an alarm indicating that a
short circuit was detected and registers events indicating which outputs are faulty.
The NMC Pro CPU uses the 24VAC current detector to measure the 24VAC current load and translates
it to an A/D reading of 0-350. The short-circuit threshold is user-defined and depends on various
parameters: 24VAC transformer size, number of devices to be operated simultaneously, power
consumption per device, distance between controller to devices, cables dimension and resistance.
When a short circuit is detected the system starts searching for the specific device that is causing it.
The relay cards are shut down one after the other, starting from card no.8 down to card no.1. When a
card with a short circuit is detected the relays are tested one after the other and those that have a
short circuit are disabled. Once a short circuit occurs, an alarm is generated (one for all devices) and
an event is registered for each device with a short circuit that is detected.
Outputs that are short-circuited (marked “AL” in menu screen 5.1 RELAYS for NMC Pro Irrigation
Software), are not turned on automatically and cannot be manually turned on. After fixing the shortcircuit, reset the alarm in menu screen 3.1 ALARM RESET for NMC Pro Irrigation Software. The
outputs will only become functional once the alarm is reset.
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FIGURE 26. DIAGRAM OF POWER SUPPLY CARD
T
4A
230 V
24VAC
Auxilary
Connection
N ~
Primary
T
1.25 A
230 V
24VAC
Secondary
to Bus Board
T
1A
250 V
GND N LINE
+ 12V -
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2.1.12 POWER LINE PROTECTOR
The NMC Power Line Protector along with the NMC Earth Kit protects the controller from excessive
pulses in the mains power supply. The power line protector should be located close to the controller
and a good earth must be supplied otherwise the protection will not be effective. The power line
protector includes two glands for the “Unprotected” and “Protected” cables, please routed the cables
through separate glands.
FIGURE 27. POWER LINE PROTECTOR
FUSE
125 / 250v
15 A
N
Version 2.01 JA20120605
GND
~
N
INPUT
OUTPUT
UNPROTECTED
PROTECTED
Installation – Hardware – NMC 64 / Pro
GND
~
Page 26
FIGURE 28. POWER SUPPLY AND POWERLINE PROTECTOR WIRING
80VA Transformer
Standard Connection
NMC 64 / Pro PSU Card + Auxilary 24VAC
FUSE
Contoller can also be
powered from 12VDC
Remove Main Supply
fuse (T 1A 250V) when
this option is used
125 / 250v
15 A
N
GND
N
GND
OUTPUT
PROTECTED
LIVE
EARTH
NEUTRAL
INPUT
UNPROTECTED
MAINS SUPPLY
230VAC
NB
When using the 12VDC power supply option, only the controller circuitry will be powered
from this supply. A separate power supply will be required to supply output voltage to
the output cards.
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2.1.13 OUTPUT CARD - 24 VAC
2.1.13.1 DESCRIPTION
Each NMC 64 / Pro I/O Bus Card comprises a maximum of 8 output cards, 5 of which can be 24VAC
output cards. Each output card consists of 8 outputs which gives a total of 40 x 24VAC outputs per I/O
bus card.
The remaining 3 slots can be filled with dry contact output cards, which can also be configured for
24VAC outputs, please see NMC 64 / PRO DRY CONTACT OUTPUT CARD section NMC 64 / PRO DRY
CONTACT OUTPUT CARD CONNECTION FOR 24VAC OUTPUTS.
NB
NMC 64 / PRO 24VAC OUTPUT CARDS can only be connected to the right hand side
output slots of the I/O bus card.
The 24VAC output card is used to drive devices that require a 24VAC power supply. The top terminals
of the card consist of the common connections and the bottom terminals of the output connections.
It is possible to connect the commons of several devices to the same connector. However it is
recommended to try and spread the commons in an even manner between 24VAC output cards.
The 24VAC output card includes surge and lightning protection circuits and does not require
additional external protection under normal conditions.
2.1.13.2 SPECIFICATIONS
•
•
•
8 x Normally Open relays per card
Relay output rating 5A at 24VAC
Relay switching rate 0.4 seconds
FIGURE 29. OUTPUT CARD – 24 VAC
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2.1.13.3 CONNECTION
Pump start relay
Common
NMC64 24V OUTPUT CARD
Irrigation valves
24 VAC output card
FIGURE 30. WIRING 24 VAC OUTPUT CARD TO OUTPUTS
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2.1.14 OUTPUT CARD - DRY CONTACT
2.1.14.1 DESCRIPTION
Each NMC 64 / Pro I/O Bus Card comprises a maximum of 8 output cards, all (or some) of which can
be dry contact output cards. Each card comprises 8 outputs which gives a maximum of 64 x dry
contact outputs per I/O bus card.
The dry contact output card can be used to drive devices of various voltages depending on what is
connected to it. The 8 outputs per card are isolated from each other and are normally open. With the
activation of an output, the normally open contact will be closed and there will be continuity
between the terminals for only that output.
If more than 40 outputs for 24VAC are required, dry contact output cards can be configured to supply
additional 24VAC outputs.
The dry contact output card includes surge and lightning protection circuits and should not require
additional external protection under normal conditions.
2.1.14.2 SPECIFICATIONS
•
•
•
8 x Normally Open relays per card
Relay output rating 5A at 24VAC
Relay switching rate 0.4 seconds
FIGURE 31. DRY CONTACT OUTPUT CARD
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2.1.14.3 CONNECTION
Live - External power supply
Dry contact output card
Relay contact
(5 amp - 24 VAC)
Common - External power supply
FIGURE 32. DRY CONTACT OUTPUT CARD WITH RELAY TO EXTERNAL POWER
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FIGURE 33. DRY CONTACT CARD WIRING FOR 24 VAC OUTPUTS
NMC 64 Cry Contact Card Bridged
NMC 64 PSU Card
+ Auxilary 24 VAC
NMC64 DRY CONTACT OUTPUT CARD
24VAC
Auxilary
Connection
N
~
Primary
T
1.25 A
230 V
24VAC
Bus
Board
N/C
29.1 VAC
80 VA Transformer
NMC64 24V OUTPUT CARD
Standard Connection
24.2 VAC
NMC 64 - 24VAC Output Card
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2.1.15 DIGITAL INPUT CARD
2.1.15.1 DESCRIPTION
Each NMC 64 / Pro I/O Bus Card comprises a maximum of 4 input cards, 2 of which can be digital
input cards. Each card comprises 8 inputs which gives a maximum of 16 x digital inputs per I/O bus
card.
The digital input card can be used to measure the following devices: Flow meters, pressure switches,
float switches, wind speed sensor, rain sensor and alarms. The top terminals of the card consist of the
common connections and the bottom terminals of the input connections. It is possible to connect the
commons of several devices to the same connector. However it is recommended to try and spread
the commons in an even manner between the inputs.
The digital input card includes surge and lightning protection circuits and do not require additional
external protection under normal conditions.
2.1.15.2 SPECIFICATIONS
-
8 x Digital Inputs
Dry contact input 5V @ 2mA
Maximum pulse rate 2Hz (2 pulses per second)
FIGURE 34. DIGITAL INPUT CARD
V8
V7
Digital Input 8
V6
RDIC v3.0
V5
V4
V3
V2
V1
GND
Digital Input 1
FIGURE 35. DIGITAL INPUT CARD - 8 INPUTS
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2.1.15.3 CARD NUMBER
Digital Input card numbering is done according the jumper settings on the card and must be done
correctly in order for the card to function properly. If two cards are configured with the same number
the controller will generate a message to indicate the problem. Please see below for jumper settings:
FIGURE 36. DIGITAL INPUT CARD NUMBERING
GND
Card Number Jumper Setting
V1
V2
V3
V4
V5
V6
V7
V8
1
2
3
4
Card Number 1
Card Number 2
Card Number 3
Card Number 4
COM COM COM COM COM COM COM COM UP
Down
Version 2.01 JA20120605
IN1
IN2
IN3
IN4
IN5
IN6
IN7
Installation – Hardware – NMC 64 / Pro
IN8
Page 34
2.1.15.4 CONNECTION
FIGURE 37. WIRING DIGITAL INPUT CARD TO VARIOUS INPUTS
V8
V7
V6
RDIC v3.0
V5
V4
V3
V2
V1
GND
Flow / no flow
Float switch
Pressure switch
Limit switch
Flow meter
Alarm
Wind speed sensor
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FIGURE 38. WIRING RAIN SENSOR (ON/ OFF)
Rain
detector
power
supply
F1
315mA 250V
GREEN WHITE
~ N
CAUTION !
9 VAC
HIGH VOLTAGE
OUTPUT
230 VAC
N
L
9 VAC
Rain detector box
GREEN WHITE
RED
BLUE
HEATER SENSOR
+
-
An.Out
Not Used
9 VAC
NC COM NO
Not Used
Rain detector cover
V8
V7
V6
V5
RDIC v3.0
V4
V3
Digital
input card
V2
V1
GND
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FIGURE 39. WIRING RAIN COLLECTOR
V8
V7
V6
RDIC v3.0
V5
V4
V3
V2
V1
GND
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2.1.16 ANALOGUE INPUT CARD
2.1.16.1 DESCRIPTION
Each NMC 64 / Pro I/O Bus Card comprises a maximum of 4 input cards, 2 of which can be analogue
input cards. Each card comprises 11 inputs which gives a maximum of 22 x analogue inputs per I/O
bus card.
The analogue input card can be used to measure the following devices depending on the jumper
settings: Temperature sensors, humidity sensors, EC and/or pH sensors, radiation sensor, wind
direction sensor and pressure sensors. Wind direction measurement is only possible on input number
11. The analogue input card also includes 5VDC and 12VDC supplies for sensors.
The analogue input card includes surge and lightning protection circuits and do not require additional
external protection under normal conditions
2.1.16.2 SPECIFICATIONS
•
•
•
•
•
•
•
•
11 x Analogue Inputs
Temperature sensor inputs
0 – 5 V Sensor inputs
4 – 20 mA Sensor inputs
Wind direction sensor input (input 11 only)
5VDC Supply for sensors
12VDC Supply for sensors
12VDC @ 100mA Supply for peripheral equipment
FIGURE 40. ANALOGUE INPUT CARD
2.1.16.3 CARD NUMBER
If only one card is present it will always be number one, regardless of its position.
When you add a card to the system that already has one analogue input card, the new card will be
number two regardless of its position.
If two cards are installed in the controller (after Cold Start), they will be numbered from top (left) to
bottom (left) according the input card slots of the I/O bus card
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2.1.16.4 ANALOGUE INPUT CARD SENSOR LOCATIONS
Input location
Connected sensor
1 to 4
Temperature sensors only
5 to 6
Temperature or 4 – 20 mA sensors
7 to 9
Temperature or humidity sensors
10
Humidity sensor
11
Wind direction
2.1.16.5 COMMON ANALOGUE SENSOR SETTINGS
TABLE 3. ANALOGUE SENSORS, MEASURED VALUES AND JUMPERS
Sensor
Measured value
Jumper location
Temperature
-20 to + 50⁰C
Temp
0 to 100%
0 to 5V
EC
0 to 10 mS/cm
4to 20 mA
pH
0 to 14
4 to 20 mA
Humidity
Version 2.01 JA20120605
Sensor
Radiation
Wind direction
Pressure
Installation – Hardware – NMC 64 / Pro
Measured value
Jumper location
0 to 1 800W/m²
0 to 5 VDC
0 to 360⁰
Wind
0 to 10 bar
0 to 5 VDC
or 4 – 20 mA
Page 39
2.1.16.6 TERMINALS AND JUMPERS
FIGURE 41. ANALOGUE INPUT CARD TERMINALS AND JUMPER LOCATIONS
4 - 20
TEMP
0 - 5V
4 - 20
TEMP
0 - 5V
4 - 20
TEMP
0 - 5V
4 - 20
TEMP
0 - 5V
4 - 20
INPUT11
TEMP
0 - 5V
4 - 20
INPUT1 INPUT2 INPUT3 INPUT4 INPUT5 INPUT6
INPUT7 INPUT8 INPUT9 INPUT10
TEMP
0 - 5V
WIND
4 - 20
TEMP
0 - 5V
4 - 20
TEMP
0 - 5V
4 - 20
TEMP
0 - 5V
4 - 20
4 - 20
INPUT11
TEMP
0 - 5V
INPUT1 INPUT2 INPUT3 INPUT4 INPUT5 INPUT6
TEMP
0 - 5V
INPUT7 INPUT8 INPUT9 INPUT10
4 - 20
V1
V2
V3
V4
V5
V6
V7
V8
V9
TEMP
0 - 5V
WIND
Terminal / Jumper location
Description
Common
Inputs 1 to 10
Input 11 – Wind speed
+ 12VDC supply for humidity and Netafim radiation sensors
+ 12 VDC for peripheral equipment. Maximum current 100 mA
+ 5 VDC supply for wind direction and Davis radiation sensors
Jumper locations for Inputs 1 to 10
Jumper location for Input 11 – Wind speed
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2.1.18.7 CONNECTION
FIGURE 42. WIRING EC AND pH SENSORS
EC pH Transmitter
F1
fuse
250mA
POWER
24vAC
pH
COM.
EC
V9
V8
V7
V6
TEMP
TEMP
0 - 5V
TEMP
4 - 20
4 - 20
0 - 5V
TEMP
4 - 20
0 - 5V
TEMP
4 - 20
0 - 5V
INPUT7 INPUT8 INPUT9 INPUT10
4 - 20
0 - 5V
V5
WIND
V4
INPUT11
TEMP
4 - 20
0 - 5V
V3
V2
INPUT1 INPUT2 INPUT3 INPUT4 INPUT5 INPUT6
V1
N
~
Primary
T
1.25 A
230 V
Analogue input card
NMC Pro/64 PSU card with
auxiliary 24 VAC
pH Probe
EC Probe
Jumper location
Jumper location description
Jumper setting
Sensor type
Input 2
4 – 20mA
pH
Input 1
4 – 20mA
EC
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T°C
24VAC
Fan -
Fan +
Com
24VAC
Shield
RH%
+12V
FIGURE 43. WIRING INSIDE TEMPERATURE AND RELATIVE HUMIDITY BOX
Fan -
Fan +
24VAC
24VAC
T°C
+12V
RH%
Shield
Com
Terminal board in the Inside
Temperature and Humidity box
Analogue input card
V9
V8
V7
V6
TEMP
4 - 20
0 - 5V
TEMP
TEMP
4 - 20
0 - 5V
4 - 20
0 - 5V
TEMP
0 - 5V
4 - 20
TEMP
INPUT7 INPUT8 INPUT9 INPUT10
4 - 20
0 - 5V
V5
WIND
V4
INPUT11
TEMP
4 - 20
0 - 5V
V3
V2
INPUT1 INPUT2 INPUT3 INPUT4 INPUT5 INPUT6
N
~
Primary
T
1.25 A
230 V
V1
Earth bar inside NMC
controller
Jumper location
NMC Pro/64 PSU card with
auxiliary 24 VAC
Jumper location description
Jumper setting
Sensor type
Input 3
Temp
Temperature
Input 4
0 - 5V
Humidity
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FIGURE 44. WIRING OUTSIDE TEMPERATURE AND RELATIVE HUMIDITY SENSORS
Earth bar inside NMC
controller
Analogue input card
V9
V8
V7
V6
TEMP
TEMP
4 - 20
0 - 5V
TEMP
4 - 20
0 - 5V
4 - 20
0 - 5V
TEMP
4 - 20
0 - 5V
TEMP
INPUT7 INPUT8 INPUT9 INPUT10
4 - 20
0 - 5V
WIND
V5
V4
INPUT11
TEMP
4 - 20
0 - 5V
V3
INPUT1 INPUT2 INPUT3 INPUT4 INPUT5 INPUT6
V2
V1
Humidity sensor wires
- white - input
- red - 12 VDC
- black - common
- silver - shield
Temperature sensor wires
- red - input
- black - common
- silver - shield
Outside temperature and humidity sensor shield (housing)
Jumper location
Jumper location description
Jumper setting
Sensor type
Input 5
Temp
Temperature
Input 6
0 - 5V
Humidity
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FIGURE 45. WIRING WIND SPEED AND DIRECTION
Wind speed sensor
Wind sensor wires
- red - common
- green - wind direction input
- yellow - 5 VDC
- (black - wind speed digital input)
Analogue input card
V9
V8
V7
V6
TEMP
TEMP
0 - 5V
4 - 20
4 - 20
0 - 5V
TEMP
TEMP
4 - 20
0 - 5V
0 - 5V
4 - 20
TEMP
INPUT7 INPUT8 INPUT9 INPUT10
4 - 20
0 - 5V
V5
WIND
V4
INPUT11
TEMP
4 - 20
0 - 5V
V3
V2
INPUT1 INPUT2 INPUT3 INPUT4 INPUT5 INPUT6
V1
(Digital input card)
V8
V7
V6
RDIC v3.0
V5
V4
V3
V2
V1
GND
Jumper location
Jumper location description
Jumper setting
Sensor type
Input 11
Wind
Wind direction
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FIGURE 46. WIRING RADIATION SENSOR (DAVIS)
Radiation sensor (Davis)
Radiation sensor wires
- red - common
- white - input
- yellow - 5 VDC
Analogue input card
V9
V8
V7
V6
TEMP
TEMP
4 - 20
0 - 5V
TEMP
4 - 20
0 - 5V
TEMP
4 - 20
0 - 5V
0 - 5V
4 - 20
TEMP
INPUT7 INPUT8 INPUT9 INPUT10
4 - 20
V5
WIND
0 - 5V
V4
INPUT11
TEMP
4 - 20
0 - 5V
V3
V2
INPUT1 INPUT2 INPUT3 INPUT4 INPUT5 INPUT6
V1
Jumper location
Jumper location description
Jumper setting
Sensor type
Input 7
0 – 5 VDC
Radiation
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FIGURE 47. WIRING RADIATION SENSOR (NETAFIM)
Radiation sensor (Netafim)
Radiation sensor wires
- black - earth
- brown - 12 VDC
- white - input
- green - common
Analogue input card
V9
V8
V7
V6
TEMP
TEMP
4 - 20
0 - 5V
TEMP
4 - 20
0 - 5V
TEMP
4 - 20
0 - 5V
0 - 5V
4 - 20
TEMP
INPUT7 INPUT8 INPUT9 INPUT10
4 - 20
V5
WIND
0 - 5V
V4
INPUT11
TEMP
4 - 20
0 - 5V
V3
V2
INPUT1 INPUT2 INPUT3 INPUT4 INPUT5 INPUT6
V1
Earth bar inside NMC
controller
Jumper location
Jumper location description
Jumper setting
Sensor type
Input 7
4 – 20mA
Radiation
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FIGURE 48. WIRING PRESSURE SENSORS
P in - input
P in - common
P out - input
P out - common
Analogue input card
V9
V8
V7
V6
TEMP
TEMP
4 - 20
0 - 5V
TEMP
4 - 20
0 - 5V
TEMP
4 - 20
0 - 5V
4 - 20
0 - 5V
TEMP
INPUT7 INPUT8 INPUT9 INPUT10
4 - 20
V5
WIND
0 - 5V
V4
INPUT11
TEMP
4 - 20
0 - 5V
V3
V2
INPUT1 INPUT2 INPUT3 INPUT4 INPUT5 INPUT6
V1
Jumper location
Jumper location description
Jumper setting
Sensor type
Input 8
0 – 5V
Pressure
Input 9
4 – 20mA
Pressure
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FIGURE 49. WIRING CO2 SENSOR
EE82
4
1
3
2
V9
V8
V7
V6
TEMP
TEMP
4 - 20
0 - 5V
TEMP
4 - 20
0 - 5V
4 - 20
0 - 5V
TEMP
0 - 5V
4 - 20
TEMP
INPUT7 INPUT8 INPUT9 INPUT10
4 - 20
V5
WIND
0 - 5V
V4
INPUT11
TEMP
4 - 20
0 - 5V
V3
V2
INPUT1 INPUT2 INPUT3 INPUT4 INPUT5 INPUT6
V1
N
~
Primary
T
1.25 A
230 V
Analogue input card
NMC Pro/64 PSU card with
auxiliary 24 VAC
Jumper location
Jumper location description
Jumper setting
Sensor type
Input 9
4 – 20mA
CO2
Terminal number on sensor’s plug
Description
1
24 VAC power source
2
Power supply common
3
CO2 input to the input card
4
Input card common
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FIGURE 50. WIRING WATER TEMPERATURE SENSOR
Analogue input card
V9
V8
V7
V6
TEMP
4 - 20
0 - 5V
TEMP
TEMP
4 - 20
0 - 5V
0 - 5V
TEMP
4 - 20
0 - 5V
TEMP
4 - 20
INPUT7 INPUT8 INPUT9 INPUT10
4 - 20
V5
WIND
0 - 5V
V4
INPUT11
TEMP
4 - 20
0 - 5V
V3
V2
INPUT1 INPUT2 INPUT3 INPUT4 INPUT5 INPUT6
V1
Temperature sensor wires
- red - input
- black - common
Jumper location
Jumper location description
Jumper setting
Sensor type
Input 5
Temp
Temperature
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2.1.17 DATA PLUG
2.1.17.1 NMC 64 DATA PLUG
The NMC 64 Data Plug is used to backup controller settings and configuration.
FOR NMC 64 USE BLUE DATA PLUG.
The NMC 64 Data Plug is not polarity dependant and can be installed either way
round.
2.1.17.2 NMC PRO DATA PLUG
The NMC Pro Data Plug is used to backup controller settings and configuration.
FOR NMC PRO USE GOLD (YELLOW) DATA PLUG.
The NMC Pro Data Plug is not polarity dependant and can be installed either
way round.
2.1.18 NMC PRO OUTPUT LICENCE KEY
NMC Pro Output License Key is used to make 64
outputs available for NMC Pro controller when using
SA Radio Serial Interface.
The NMC Pro Output License Key is fitted to the NMC
Pro CPU, please see NMC PRO CPU CARD.
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2.1.19 INPUT OUTPUT CARD LED INDICATION
Several LED’s in the system can indicate a problem:
CPU CARD LED - In normal operation the LED will blink to indicate a watchdog update. When the LED
does not blinking for a few seconds the system will reset. If the LED does not resumed blinking it
means there is a major failure, probably in the CPU board.
OUTPUT CARD LED - In normal operation the LED will blink, every blink indicates that the main CPU
updated the relays status and that communication between the cards are OK. In case of a
malfunction in communication or power the LED will stop blinking.
COMMUNICATION CARD LED - LED’s on communication card indicates communication between NMC
Pro and PC / modem. When the LED’s are not blinking there is no communication between the NMC
Pro and the PC / modem
2.1.20 INPUT OUTPUT CARD IDENTIFICATION
-
After Cold Start, the controller resets cards data memory and re-searches the system.
After identifying the cards, the controller saves the results.
Once a minute the controller runs a check on all the cards and makes sure that the cards are
connected and working properly.
In case a card is missing or fails the controller displays a message on the screen. If the card is
found within a minute, the message disappears. If not, the message turns to an alarm.
After 3.1 ALARM RESET the controller turns off the alarm and refers to the missing card as
non-existent.
In order to add a card you must turn off the power. Place the card and turn the power back
on. The controller searches for new cards with every power-up and adds the new cards to the
list. The new cards are now considered as cards that must always be present.
Alarms for cards do not reset automatically. Reset the alarm manually from the controller or
the PC
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2.1.21 SPARE PARTS
Item
Description
Netafim Sap no.
1.
NMC Pro / 64 Power Supply Card 230VAC - SP
74340-008000
2.
NMC Pro / 64 Outputs Card 24 VAC (8 DO) - SP
74340-008500
3.
NMC Junior / 64 Data Plug – SP
NMC Pro Data Plug (Gold) - SP
74340-009000
74340-014500
4.
NMC Pro / 64 I/O Bus Card - SP
74340-007800
5.
NMC Pro / 64 / DC RS485 Card at NMC - SP
74340-009200
6.
NMC Pro / 64 / Dry Contact Card (8DO) - SP
74340-008600
7.
NMC Pro / 64 Analogue Input Card
74340-008900
8.
NMC Pro / 64 Digital Input Card (8DI)
74340-008800
9.
NMC Pro / 64 Flat Cable Set for Large Plastic Box
74340-020800
10.
NMC 64 CPU Card – SP
NMC Pro CPU Card - SP
74340-007500
74340-014600
11.
NMC Pro / 64 / DC Keyboard Card – LED display
74340-003300
12
NMC / 64 / Junior / DC Display – SP
74340-004920
13.
NMC Pro / 64 24VAC Transformer – SP
73220-008100
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2.1.22 NOTES
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