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3D Printed Prosthetics Brett Hager & Becca Thompson 3D Printing Basics How Does it Work??? Much like a regular printer, but instead of using ink uses layers of plastic (or other material!) layered on top of each other to create a 3D structure of whatever was designed Plastics Food??? Yes! ...Chocolate! ...Pasta and meat! NOT for prosthetics :-) Metals Aluminum Cobalt Stainless steel Gold & Silver Titanium Uses in Prosthetics ➢NIH 3D Print Exchange ○ The NIH 3D Print Exchange is a collaborative effort led by the National Institute of Allergy and Infectious Diseases in collaboration with the Eunice Kennedy Shriver National Institute for Child Health and Human Development and the National Library of Medicine. ➢Simple prosthetics primarily for upper extremity ➢Fashion and prosthetic 3D-printed covers growing in popularity ➢http://bcove.me/z8mykift Uses in Orthotics Capable of producing • AFO • Insoles • Spacers • Arch support spacer • Various braces SOLS - company that utilizes 3D printing and technology in unique ways to create custom foot orthotics • • • Align Relieve Propel Who is Impacted?? The Common Patient *Estim. 15/100,000 babies with congenital UE anomalies (+ Trauma!!) *Kids outgrow prosthetics *Very Expensive! 3D Printing may lower costs and get kids in prosthetics sooner! 2011: ‘Robohand’ printed by Richard Van As and Ivan Owen Utilizes wrist motion & tenodesis effect to open/close mechanical fingers Open source project; anyone with 3D printer can print Robohand parts Meet Ellie *13 years old *Transradial amputee *Trauma induced Would 3D amputation printed *Active lifestyle prosthetic work for her? Gretsch Et. Al ➢Worked with a 13 year old female transradial limb amputee ➢The overall design is a shoulder-controlled, externally powered, 3D-printed prosthetic arm with a voluntary-open, anthropomorphic terminal device ➢The estimated weight of the prosthesis is 240 g with a cost of US$300. Gretsch et al Discussion ➢ The patient cited that biggest advantages of the new prosthetic were ○ the individual thumb movement ○ the ability to grasp objects with all five fingers ○ the low weight compared to other externally powered prostheses ➢ The patient’s family also noted the design’s financial feasibility ➢ The device is inexpensive and the size of the hand and socket can be scaled, users can easily print new devices as they grow older. ➢Limitations ○ short battery life ○ noise from the motors ○ low grip strength of the terminal device ○ low durability of mechanical components Role for Physical Therapist ❖ Stay up to date on what is happening in the development of 3D printed prosthetics and orthotics ❖ If you work with patient with a 3D printed P/O, help them to move functionally with it ❖ If necessary, refer to another PT or prosthetist who specializes in fitting these devices What about Ellie?? (and others like her?) ❖ Nice interim tool ❖ Useful for reach-grasp ❖ Not useful for heavy weight bearing activities ➢ Not great for sports ❖ Would recommend as a short term device until she has finished growing and can be fitted with a more durable prosthetic ❖ 3D printing for prosthetics is still a relatively new technology References Gretsch, K. F., Lather, H. D., Peddada, K. V., Deeken, C. R., Wall, L. B., & Goldfarb, C. A. (2016). Development of novel 3D-printed robotic prosthetic for transradial amputees. Prosthetics and orthotics international, 40(3), 400-403. Printing 3, Printing F, Printing P et al. Medical - Purple Platypus. Purple Platypus. 2016. Available at: http://www.purpleplatypus.com/resources/industries/medical/. Accessed July 10, 2016. Replicator M, Z18 M, Mini M et al. 3D Printing Resources and Tools | MakerBot. MakerBot. 2016. Available at: http://www.makerbot.com/. Accessed July 10, 2016. Scott C, Millsaps B, Millsaps B, Millsaps B, Matisons M. 3d printed orthotics. 3DPrintcom. 2016. Available at: https://3dprint.com/tag/3d-printed-orthotics/. Accessed July 9, 2016. 3D Printing Videos | Stratasys. Stratasyscom. 2016. Available at: http://www.stratasys.com/resources/3dprinting-videos?bcpid=1594609720001&bckey=AQ~~,AAABZHZNdKk~,FM7H3b6my7ZRXiWW3RTJIj4T2dr1Gmp&bctid=1838625224001. Accessed July 10, 2016. Questions????