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In situ TEM Study of Ni-InGaAs Solid-State Reactions Renjie Chen Introduction • As conventional Si CMOS scaling approaches the end of the roadmap, III-V based MOSFETs are seriously being considered as an alternative technology to continue Moore’s law.[1] • To realized high-performance III-V MOSFETs, reliable contact metals for S/D with low contact resistance is essential, especially in highly scales devices. • An atomic level understanding of the metal-semiconductor solid-state reaction can can shed light on material-electronic property interactions at nano-scale, especially when the intentional or unintentional defects are present. [1] Takagi, S.; Takenaka, M. In High mobility material channel CMOS technologies based on heterogeneous integration, Junction Technology (IWJT), 2011 11th International Workshop on, IEEE: 2011; pp 1-6 2/26 Content 1. Introduction • • Ni – III-V solid state reaction In-situ TEM & Our group’s work 2. My Preliminary results • • Process design to fabricate channels on TEM membrane Recipe modification 3/26 Ni-InGaAs Solid-State Reaction Self-aligned S/D Contact Technology Ivana; Pan, J. etc. Applied Physics Letters 2011, 99 (1), 012105-3 Kim, S. etc. Electron Devices Meeting (IEDM), pp 26.6. 1-26.6. 4 Subramanian, S.; etc. Journal of The Electrochemical Society 2011, 159 (1), H16-H21 4/26 Crystallographic Study of Ni-GaAs GaAs Zinc Blende (a = 5.654 Å) Ni2GaAs hexagonal (a = 3.83 Å, c = 5.04 Å) NiAs hexagonal (a = 3.602 Å, c = 5.009 Å) β-NiGa cesium chloride (a = 2.887 Å) Lahav, A.; Eizenberg, M.; Komem, Y., Interfacial reactions between Ni films and GaAs. Journal of Applied Physics 1986, 60 (3), 991-1001. 5/26 Ni-InAs in Nanoscale Channels Diffusion Modal with Constant Source: Diffusion length: X = (Dt)1/2 Chueh, Y.-L., et al. (2008). "Formation and Characterization of NixInAs/InAs Nanowire Heterostructures by Solid Source Reaction." Nano Letters 8(12): 4528-4533 6/26 In-situ TEM Technique Frances M Ross 2010 Rep. Prog. Phys. 73 114501 7/26 MRS BULLETIN • VOLUME 33 • FEBRUARY 2008 • www.mrs.org/bulletin Previous Work in Our Group Heterogeneous Reactions in Si Nanowires Tang, W.; Dayeh, S. A.; Picraux, S. T.; Huang, J. Y.; Tu, K.-N., Ultrashort Channel Silicon Nanowire Transistors with Nickel Silicide Source/Drain Contacts. Nano Letters 2012, 12 (8), 3979-3985 Heterogeneous Reactions in Ge/Si Core/Shell Nanowires Dr. Minh’s work, submitted 8/26 Heterogeneous Reactions with presence of TB: Nucleation Modeling: Heterogeneous Reactions with presence of TB and GB: r µe - DG* /kT Tang, W.; Picraux, S. T.; Huang, J. Y.; Gusak, A. M.; Tu, K.-N.; Dayeh, S. A., Nucleation and Atomic Layer Reaction in Nickel Silicide for Defect-Engineered Si Nanochannels. Nano Letters 2013, 13 (6), 2748-2753 9/26 Transfer InGaAs Membrane onto TEM Aperture TEM membrane TEM membrane InGaAs [100] InGaAs [110] Ni Ni Ni Ni Standard cubic stereographic projections for the [001] oriented crystal 10/26 Approach 1: Ni-silicide Bonding Multiple Dielectric layers Deposition Bonding with Si TEM aperture • • • • HfO2 is used for HF resist layer (10 nm) Al2O3 acts as block layer for F-etch (6 nm) SiO2 prevents electronic leakage (200 nm) Ni is used for Nickel Silicide bonding (Ti 25 nm, Ni 100 nm) Remove InP 11/26 Approach 2: Ni-InGaAs Bonding Bonding with Ni-InGaAs InP Removal • No need to remove SiNx layer • The broken window provides natural hollow square for Ni film evaporation • Ni for Ni-InGaAs bonding (Ti 5 nm, Ni 20 nm) 12/26 Approach 1: Ni-silicide Bonding Approach 2: Ni-InGaAs Bonding Decrease Ni film thickness TEM aperture with 1 window (500um x 500um) 13/26 TEM aperture with multiple windows increases the chance for unbroken window: TEM aperture with 9 windows (100um x 100um) 14/26 Fabricate InGaAs Diffusion Channels on Membrane Window 1st EBL step: Write global/chip marks, followed by evaporation of Ni/Au/Ni 2nd EBL step: Write Parallel lines on each window, evaporate Ni as both the reaction reservoir and the supporting lines 2nd EBL step: Write Fin structure in between the Ni lines with different orientation 15/26 MMA/PMMA double layers improve the lift-off process: 16/26 Modified HSQ recipe for Fin writing: Without surrounding Ni lines With surrounding Ni lines Dense Ni lines MF 319 Low T developing process 25% HDMS High T developing process 17/26 Summary • In situ TEM observation is powerful to investigate the Ni-InGaAs solid state reaction . • Diffusion rate, alloy frontier interface, and crystallographic relationship can be studied during in situ TEM observation. • Currently, the InGaAs membrane was successfully transferred with modified bonding process, and several problems associated with EBL writing has been solved. • Further experiments need to be done in order to prepare the sample ready for TEM study. 18/26 Thanks Q&A 19/26