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Activity Based Costing: A Tool to Aid Decision Making www.AssignmentPoint.com Activity Based Costing (ABC) ABC is designed to provide managers with cost information for strategic and other decisions that potentially affect capacity and therefore “fixed” costs. ABC is a good supplement to our traditional cost system I agree! Activity Based Costing (ABC) Both manufacturing and nonmanufacturing costs may be assigned to products. A number of cost pools each allocated to a product or cost object. Some manufacturing costs may be excluded from product costs. Allocation bases often differ from traditional costing systems. Overhead rates may be based on activity at capacity. How Costs are Treated Under Activity-Based Costing Activity Based Costing Departmental Overhead Rates Plantwide Overhead Rate Overhead Allocation Plantwide Overhead Rate Companies tended to use direct labor as the overhead allocation base. There was a belief that direct labor and overhead costs were highly correlated. Departmental Overhead Rates Finishing Department Painting Department Shipping Department Many companies have a system in which each department has its own overhead rate. Departmental Overhead Rates Stage One: Costs assigned to pools Cost pools Indirect Labor Indirect Materials Other Overhead Department 1 Department 2 Department 3 Departmental Overhead Rates Stage One: Costs assigned to pools Cost pools Stage Two: Costs applied to products Indirect Labor Indirect Materials Other Overhead Department 1 Department 2 Department 3 Products Departmental Overhead Rates Stage One: Costs assigned to pools Cost pools Stage Two: Costs applied to products Indirect Labor Indirect Materials Other Overhead Department 1 Department 2 Department 3 Direct Labor Hours Machine Hours Raw Materials Cost Products Departmental Allocation Bases Cost of Idle Capacity Traditional Cost Accounting The predetermined overhead rate is based on budgeted activity. This results in applying overhead costs of unused, or idle, capacity. Activity Based Costing Products are charged for the costs of capacity they use – not for the costs of capacity they don’t use. Designing an ABC System Cost Objects (e.g., products and customers) Activities Consumption of Resources Cost Designing of an ABC System Steps for Implementing ABC Identify and define activities and activity cost pools. Trace costs to activities and cost objects. Assign costs to activity cost pools. Calculate activity rates. Assign costs to cost objects. Prepare management reports. Identify and Define Activities and Activity Cost Pools Unit-Level Activity Batch-Level Activity A part of the production process for which management wants a separate reporting of the costs of the activity involved. Product-Level Activity Organizationsustaining Activity Customer-Level Activity Identify and Define Activities and Activity Cost Pools At Classic Brass, the ABC team, selected the following activity cost pools and activity measures: Activity Cost Pools at Classic Brass Activity Cost Pool Customer orders Product design Order size Customer relations Other Activity Measure Number of customer orders Number of product designs Machine-hours Number of active customers Not applicable Identify and Define Activities and Activity Cost Pools Activity Cost Pool is a “bucket” in which costs are accumulated that relate to a single activity measure in the ABC system. $$ $ $ $ $ Identify and Define Activities and Activity Cost Pools Customer Orders - assigned all costs of resources that are consumed by taking and processing customer orders. Product Designs - assigned all costs of resources consumed by designing products. Order Size - assigned all costs of resources consumed as a consequence of the number of units produced. Customer Relations – assigned all costs associated with maintaining relations with customers. Other – assigned all overhead costs that are not associated with the other cost pools. Whenever Possible, Directly Trace Overhead Costs to Activities and Cost Objects Overhead Costs at Classic Brass (Manufacturing and NonManufacturing) Production Department Indirect factory wages $ Factory equipment depreciation Factory utilities Factory building lease Shipping costs traced to customer orders General Administrative Department Administrative wages and salaries Office equipment depreciation Administrative building lease Marketing Department Marketing wages and salaries Selling expenses Total overhead costs 500,000 300,000 120,000 80,000 $ 400,000 50,000 60,000 1,000,000 40,000 510,000 250,000 50,000 $ 300,000 1,850,000 Assign Costs to Activity Cost Pools At Classic Brass the following distribution of resource consumption across activity cost pools is determined. Activity Cost Pools Customer Product Order Orders Design Size Production Department Indirect factory wages Factory equipment depreciation Factory utilities Factory building lease Shipping costs ** General Administrative Department Administrative wages and salaries Office equipment depreciation Administrative building lease Marketing Department Marketing wages and salaries Selling expenses Customer Relations Other Total 25% 20% 0% 0% 40% 0% 10% 0% 20% 60% 50% 0% 10% 0% 0% 0% 5% 20% 40% 100% 100% 100% 100% 100% 15% 30% 0% 5% 0% 0% 10% 0% 0% 30% 25% 0% 40% 45% 100% 100% 100% 100% 20% 10% 10% 0% 0% 0% 60% 70% 10% 20% 100% 100% **Not included because they are directly traced to customer orders. Assign Costs to Activity Cost Pools Overhead Costs at Classic Brass (Manufacturing and NonManufacturing) Activity Customer Orders Production Department Indirect factory wages Factory equipment depreciation Factory utilities Factory building lease General Administrative Department Administrative wages and salaries Office equipment depreciation Administrative building lease Marketing Department Marketing wages and salaries Selling expenses Total $ 125,000 Production Department $ CostIndirect Pools factory wages Factory equipment depreciation Product Order Customer Factory utilities Design Sizelease Relations Factory building Shipping costs traced to customer orders General Administrative Department Administrative wages and salaries Office equipment depreciation Administrative building lease Marketing Department Marketing wages and salaries Selling expenses Total overhead costs 500,000 300,000 120,000 Other 80,000 $ 400,000 50,000 60,000 Total 1,000,000 40,000 510,000 250,000 50,000 $ Indirect factory wages $500,000 Percent consumed by customer orders 25% $125,000 300,000 1,850,000 Assign Costs to Activity Cost Pools Overhead Costs at Classic Brass (Manufacturing and NonManufacturing) Activity Customer Orders Production Department Indirect factory wages Factory equipment depreciation Factory utilities Factory building lease General Administrative Department Administrative wages and salaries Office equipment depreciation Administrative building lease Marketing Department Marketing wages and salaries Selling expenses Total $ 125,000 60,000 Production Department $ CostIndirect Pools factory wages Factory equipment depreciation Product Order Customer Factory utilities Design Sizelease Relations Factory building Shipping costs traced to customer orders General Administrative Department Administrative wages and salaries Office equipment depreciation Administrative building lease Marketing Department Marketing wages and salaries Selling expenses Total overhead costs 500,000 300,000 120,000 Other 80,000 $ 400,000 50,000 60,000 Total 1,000,000 40,000 510,000 250,000 50,000 $ Factory equipment depreciation $300,000 Percent consumed by customer orders 20% $ 60,000 300,000 1,850,000 Assign Costs to Activity Cost Pools Activity Cost Pools Customer Product Orders Design Production Department Indirect factory wages Factory equipment depreciation Factory utilities Factory building lease General Administrative Department Administrative wages and salaries Office equipment depreciation Administrative building lease Marketing Department Marketing wages and salaries Selling expenses Total Order Size Customer Relations Other Total $ 125,000 60,000 - $ 200,000 12,000 - $ 100,000 180,000 60,000 - $ 50,000 - $ 25,000 60,000 48,000 80,000 $ 500,000 300,000 120,000 80,000 60,000 15,000 - 20,000 - 40,000 - 120,000 12,500 - 160,000 22,500 60,000 400,000 50,000 60,000 50,000 5,000 $ 315,000 25,000 $ 257,000 $ 380,000 150,000 35,000 $ 367,500 25,000 10,000 $ 490,500 250,000 50,000 $ 1,810,000 Calculate Activity Rates The ABC team determines that Classic Brass will have these total activities for each activity cost pool . . . 1,000 customer orders 200 new designs 20,000 machine-hours 100 customer relations activities Now the team can compute the individual activity rates by dividing the total cost for each activity by the total activity levels. Calculate Activity Rates Computation of Activity Rates Activity Cost Pools Customer orders Product design Order size Customer relations Other (a) Total Cost $ 315,000 257,000 380,000 367,500 490,500 (b) Total Activity 1,000 orders 200 designs 20,000 MHs 100 customer Not applicable (a) ÷(b) Activity Rate $315 per order $1,285 per design $19 per MH $3,675 per customer Not applicable Limitations of ABC ABC systems are a major project requiring substantial resources. The benefits of increased accuracy must outweigh these additional costs. ABC produces numbers, like product margins, that are at odds with numbers produced by traditional costing system. Some managers find it difficult to adjust to this change. ABC data can be misinterpreted and must be used with care when making decisions.