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Second semester 1430/1431
King Saud University
College of Engineering
Chemical Engineering Dept.
ChE 313
Tutorial # 3
Heat Transfer Operations
1. A 3-mm-diameter and 5-m-long electric wire is tightly wrapped with a 2-mm
thick plastic cover whose thermal conductivity is k = 0.15 W/m · °C. Electrical
measurements indicate that a current of 10 A passes through the wire and there is
a voltage drop of 8 V along the wire. If the insulated wire is exposed to a medium
at T = 30°C with a heat transfer coefficient of h = 12 W/m2 · °C, determine the
temperature at the interface of the wire and the plastic cover in steady operation.
Also determine whether doubling the thickness of the plastic cover will increase
or decrease this interface temperature.
2. Steam at T1 = 320°C flows in a cast iron pipe (k = 80 W/m · °C) whose inner and
outer diameters are D1 = 5 cm and D2 = 5.5 cm, respectively. The pipe is covered
with 3-cm-thick glass wool insulation with k = 0.05 W/m · °C. Heat is lost to the
surroundings at T2 = 5°C by natural convection and radiation, with a combined
heat transfer coefficient of h2 = 18 W/m2 · °C. Taking the heat transfer coefficient
inside the pipe to be h1 = 60 W/m2 · °C, determine the rate of heat loss from the
steam per unit length of the pipe. Also determine the temperature drops across the
pipe shell and the insulation.
Eng. Mohamed Gaily
Office: A B 81, Building 3
Second semester 1430/1431
3. A hot gas pipe, 0.3 m outside diameter, is covered with a layer of insulation (A),
0.025 m thick, and a layer of insulation (B), 0.04 m thick. The surface
temperature of the pipe it self was found to be 400 ºC when the outer surface of
layer (B) was 40 ºC. After an additional layer of insulation of thickness of 0.02 m
and thermal conductivity 0.2 W/m K, was added to the outer surface of layer (B)
the pipe temperature was found to be 500 ºC, the outer surface of layer (B) 180
ºC, and the outer surface of the new insulation 30 ºC. What is the rate of heat loss
per meter length of pipe before and after the addition of the new insulation?
4. A 3-m internal diameter spherical tank made of 2-cm-thick stainless steel (k = 15
W/m · °C) is used to store iced water at T1 = 0°C. The tank is located in a room
whose temperature is T2 = 22°C. The walls of the room are also at 22°C. The
outer surface of the tank is black and heat transfer between the outer surface of
the tank and the surroundings is by natural convection and radiation. The
convection heat transfer coefficients at the inner and the outer surfaces of the tank
are h1 = 80 W/m2 · °C and h2 = 10 W/m2 · °C, respectively. Determine
(a) The rate of heat transfer to the iced water in the tank
(b) The amount of ice at 0°C that melts during a 24-h period.
Eng. Mohamed Gaily
Office: A B 81, Building 3
Second semester 1430/1431
Eng. Mohamed Gaily
Office: A B 81, Building 3
Second semester 1430/1431
Eng. Mohamed Gaily
Office: A B 81, Building 3
Second semester 1430/1431
Eng. Mohamed Gaily
Office: A B 81, Building 3