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Lecture No. 07 Subject: Characteristics and Tests of Aggregates Objectives of Lecture: To explain the characteristics aggregates for making concrete of the To explain briefly the tests to determine the important characteristics of the aggregates The Important Characteristics and Tests of Aggregates for Concrete are Listed in Table 4-2 2 1. Aggregate Grading The grading is the particle-size distribution of an aggregate. Grading is one of the most important characteristics of the aggregates The grading and maximum size of aggregate affect the following: o Relative aggregate proportions (i.e. FA/CA and FA/TA ratios) o Cement and water requirements o Workability and pumpability of fresh concrete: very coarse sands and coarse aggregate can produce harsh, unworkable mixes o Uniformity of concrete from batch to batch o Porosity, shrinkage, and durability of hardened concrete o Economy in concrete production: very fine sands are often uneconomical In general, aggregates that do not have a large deficiency or excess of any size and give a smooth grading curve, are found to be satisfactory 3 How to do the grading Grading of the aggregates is determined by a sieves analysis (ASTM C 136) The sieves used for grading the aggregates are made of wire-mesh with square openings, as shown in Fig. 4-2 The grading and grading limits are usually expressed as the percentage material (by weight) passing each sieve 4 The seven standard ASTM C 33 sieves for fine aggregate grading are as follows: Sieve size from top to bottom ⅜ in. (9.5 mm) No. 4 (4.75 mm) No. 8 (2.36 mm) No. 16 (1.18 mm) No. 30 (600 μm) No. 50 (300 μm) No. 100 (150 μm) The thirteen standard ASTM C 33 sieves for coarse aggregate grading are as follows: Sieve size from top to bottom 100 mm (4 in.) 90 mm (3½ in.) 75 mm (3 in.) 63 mm (2½ in.) 50 mm (2 in.) 37.5 mm (1½ in.) 25 mm (1 in.) 19 mm (¾ in.) 12.5 mm (½ in.) 9.5 mm (⅜ in.) 4.75 mm (No. 4) 2.36 mm (No. 8) 1.18 mm (No. 16) 5 The grading of coarse aggregates is done for 13 size numbers (grading sizes), as follows: Size number 1 2 3 357 4 467 5 56 57 6 67 7 8 Nominal size (sieves with square openings) 3½ to 1½ in. 2½ to 1½ in. 2 to 1 in. 2 in. to No.4 1½ to ¾ in. 1½ in. to No.4 1 to 1½ in. 1 to ⅜ in. 1 to No.4 ¾ to ⅜ in. ¾ in. to No.4 ½ in. to No.4 ⅜ in. to N0.8 Size numbers (grading sizes) for coarse aggregate apply to the amounts of aggregate (by weight) in percentages that pass through a set of sieves arranged from top to bottom “in the different size ranges”, as indicated in the above table For example: A coarse aggregate is said to be graded with size number 57 if it is sieved through a set of sives in the size range of 1 in. to No.4 (1in., ¾ in., ½ in., ⅜ in., and No.4) 6 The sieving results (i.e. the percentages of materials by weight passing through the various sieves) are plotted to obtain the grading curves Grading curves indicate the limits of particle size distribution of the aggregates Standard curves as developed by the ASTM C 33 for fine aggregates and coarse aggregates should be used to compare with the original grading curves obtained for the aggregates in hand Standard grading curves as given by the ASTM C 33 for fine aggregate and coarse aggregate of grading size no. 67 are shown in Fig. 4-3 7 The aggregates having uniform size and shape contain more volume of voids as compared to the aggregates having different size and shape, as illustrated below with the help of Fig. 4-4 Therefore, an aggregate is said to be well graded when it has particles of different shapes and sizes because in this case the total volume of voids is less 8 The amount of paste required to fill the voids in aggregate is more than the volume of voids between the aggregates, as illustrated in Fig. 4-5 The extra amount of paste required for providing workability to concrete depends on the desired degree of workability and the cohesiveness of the paste 9