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National Electrical Code NFPA-70 2016 Montana Joint Engineers Council Meeting By Dan Battleson, PE, PMP, UTRS, Inc Bonus Question??? --$5 • Trivia-When and why did rigid steel conduit begin as a wiring method?? TRAGIC EXAMPLE •MGM GRAND1980 Las Vegas, Nv—87 persons killed, 650 injured MGM Fire-Nov.--1980 • • • • • • 6 year old installation 120 V single phase circuit No EGC pulled for grounding redundancy Fatal flaw in using flex aluminum conduit Partially grounded system Vibration from deli cooler compressor MGM Fire-Nov.--1980 • Galvanic action Cu-AL resulting from flex conduit rubbing against copper tubing from compressor—Code violation BIO • • • • • MSU-- BS EE 1970—46 years Anaconda Co.-Gt Falls, MT 5 yrs Bell Tel. System—US Navy Support Program PE-MT -- Mstr. Elect. Lic.—1978, PMP-1991 Electrical Contractor, Boeing Co, CED- Contr. Sales • 31 years @ MSE-TA, EE, Sr. Manager-VP Engineering • 6 UTRS, Inc, SME--- Elect. Eng, Electrician History and Origin • Originally developed in 1897 in NYC by ASME • Need was driven by increasing electrical fires • National Standard from 5 different existing codes, German and UK references • Now all 50 states, US territories, and US foreign facilities incorporate NEC About the NEC • Living document—Updated Every 3 years • Anyone may submit proposal input to ongoing code committees. (Public, Industry, Electricians, Engineers, etc.) • Open Consensus process • Practical safeguarding of persons and property Article 90 Introduction • Practical Safeguarding of persons and property, not intended to be a design, specification, or instruction manual • Intended to be incorporated as a statute • 19 Code-making committees, each assigned specific code article responsibility • Updated every 3 years, 2014 is current • Correlated to 8 other NFPA related standards including NFPA 70E—worplace safety ARTICLE 90 (continued) • Addresses fundamentals of IEC 60364-1, Section 131 (Elect. Installations of Buildings) • SCOPE- Covered--public and private premises, RV’s, mobile homes, Boat houses, yards, lots carnivals, industrial substations, any equipment supplied by electricity. Utility offices, warehouses, garages, etc. Article 90(continued) • SCOPE - Not covered—Ships, watercraft, railways (rolling, signaling, communications), aircraft, autos, mines, mobile mine machinery, communications building under exclusive control of utility (outdoors or buidings under exclusive control), NEC Arrangement • Chapters 1-4, Wiring and Protection, Wiring Methods and Materials, Equipment for General Use (Applies for all electrical Installations) • Chapters 5-7, Special Occupancies, Special Equipment, Special Conditions (Enhances or Modifies Chapt. 1-4) NEC Arrangement (Cont’d) • Chapter 8-Communications Systems-Not subject to req’mts of Chapt.1-7, unless specifically referenced in Chapter 8 • Chapter 9—Tables (Excellent reference mat’l) • Informative Annex A-J—Information only not part of enforceable Code but very useful • Material, Equipment listing, labeling—UL or other 3rd party certification entity. Chapter 1- General • Definitions and Requirements for Electrical Installations • Practical guidelines for workmanship as related to safely maintaining or modifying the electrical system • Approval—Authority Having Juristiction (AHJ) as mandated by State and Local Statute, i.e, the Electrical Inspector. Chapter 1 Changes • New: 110.14 (D)— Mandatory use of torque tool • New:110.16 (B)—Arc Flash Hazard warning information, system voltage, flash boundary, available incident energy, PPE • New--110.16 Arc-Flash Warning Label—more detailed information, PPE, No unqualified persons, etc. Chapter 1 Changes • New--110.21 (A)(2)—Reconditioned Equipment—Mark to identify the vendor that performed the reconditioning. • New--110.26 (A)(4)—Working space—Limited access-will allow exceptions in ceilings and crawl spaces where compliance is not presently feasible. • New--110.26 (A)(4)—Clear Space signs required Chapter 2-Wiring and Protection • Branch circuits, Feeders, Services, Overcurrent protection (thermal mag.), Grounding & bonding: Art. 250 • --Difference between “grounded” conductor and “grounding” conductor, commonly used color code used for each???! • --Separately Derived Systems-Gen, Batt, Solar, Wind, Xformers, Chapter 2, Changes • Revision-210.8(A)—GFCI Protection-Dwelling Units-expand to all 120 v and 250v outlets, i.e., table saws, 250 v tools. Dryer outlets excluded. • New--210.8(B)(2)(a)—SPGFCI Protection-20 ma trip, special purpose— i.e., 3 phase 480 volt welding outlets. • New--210.11(C)(4)—Dwelling Units—Garage Branch Circuits—at least one 20 amp, 125 v branch circuit required. Chapter 2, Changes • Revision-210.12(A)—100 % AFCI Protection— all 120 v circuits. • New--210.71—Meeting Room Receptacles— requirement is similar to dwelling unit • Revision-230.29—Overhead Service Conductors—ConductorSupports over buildings—bonding to grounded conductor required, same size. Chapter 2, Changes • New--240.67—Arc Energy Reduction (1200 amp and greater Fusible Switches)—Similar to present 1200 amp breaker requirements, 1 Jan 2020. • Revision-250.30(A)(4)—Grounding Sep. Drv. AC Systems—GES—Eliminates “pecking order” from nearest metal water pipe/structural steel to any electrodes in 250.52(A). Also defines pipe and steel as conductors Chapter 2, Changes • Revision-250.52(A)(2) Metal In-Ground Support Structure-to qualify only 1 condition—10 feet direct contact with earth • New-250.52(B)(3)-Not permitted as G.E.’sStructural swimming pool reinforcing steel or steel pool shell not allowed to be used grounding electrodes for outbuildings being fed by a feeder per 250.32(A) Chapter 3-Wiring Methods and Materials • Premises wiring, not integral parts of equipment • Conductors, Outlet Boxes, Cabinets, Meter Bases, Conduit, raceways, etc • Wire ampacities, voltage drop rules (gen. 3%) • Conduit fill (gen. 40% limit), attachment and support rules • 1000 V gen. guideline vs. 600V (Solar panels) Chapter 3, Changes • Table 310.15(B)(7)—Sizing Dwelling Unit Services and Feeders—120V/208V 3 phase systems being considered. Will allow downsizing service neutral conductor as is presently allowed for 120V/240V. Could be a problem if only 2 hot legs are used with 208. • New--314.27(E) Outlet Boxes—Separable Attachment Fittings—new fittings for paddle fans attach to listed support boxes. Chapter 3, Changes • New-320.6—Listing Requirements- Types AC, and appropriate section of FC, FCC, MV, MC, MI, NM, TC, SE, UF. Ensures listed termination fittings match these cables. • 366.20 Auxiliary Gutters—Concuctors Connected in Parallel Chapter 4-Equipment for General Use • Cords and cables • Switches, receptacles, connectors • Switchboards, Switchgear, Industrial Control Panels (UL 508A) • Luminaires, lampholders, and lamps • Appliances (circuits, wiring rules), Elect. Heat, Motors, HVAC, Xformers, Capacitors, Batteries Chapter 4, Changes • New-404.22—Switches w/ power supplies, light dimmers, etc—must pull neutral wire • New-Article 425—Fixed Resistance and Electrode Industrial Process Heating Equipment—specific requirements for boilers, electrode boilers, duct heaters, strip heaters, immersion heaters, process air heaters. Personnel HVAC excluded, covered elsewhere. Chapter 4, Changes • Revision-406.12 Tamper Resistant Receptacles Expanded to pre-schools corridors, dental offices, Med offices, etc. • Revision-408.3 (A)(2)—Safety barriers for live bus, expanded to Service panelboards. • New-409.23-Avail Fault Current marking req’d for Indutrial Control Panels Chapter 5-Special Occupancies • Hazardous Locations • US—Class I—Refineries, flammable vapors, etc • Class II—Coal processing, grain processing • Class III—Textile industry, flying fibers • IEC—Zones-0, 1, 2, 3 • Zones-20,21,22 Chapter 5, Spec. Occ,Con’t • Comm. Garages, Aircraft Hangers, Motor fuel dispensing, Bulk Storage, Auto painting • Health care, theaters, TV studios, Carnivals • Manufactured Buildings, Agricultural Buildings • Mobile homes, floating buildings, marinas and boatyards • Temporary installations—example: construction sites Chapter 5, Changes • Revision-501.10(B)(1)-Wiring methods-now allows listed threadless fittings for RMC, IMC, and added EMT. • New—Tables 511.3 (C)(D) Repair garage tables revised to classify boundaries easier. • Revision-517.2—New definitions added for clarifications, “Gov body”, Medical areas more defined. Chapter 6-Special Equipment • Electric Signs, Manuf. Wiring systems (plug in busways), Cranes, Hoists, Elevators, Platform lifts, Stairway chairlifts • Electric Vehicle Charging Systems, Welders, Audio Systems, IT Equipment, Modular Data Centers • Pipe Organs, X-ray Equip., Industrial Machinery, Swimming pools, PV, Wind, Fuel Cells Chapter 6, Changes • New- 600.34—Solar powered signs now covered • Revision-690.8(A)(1)-PV short circuit calculations to be performed by qualified PV design engineer • New-695.15- Listed Surge protection now required for fire pumps Chapter 6, Changes • New-Article 691—Large Scale Photovoltaic (PV) Electric Supply Stations—supply power at the utility level (Distribution), also called solar farms or utility-scale solar system. Eliminate AHJ professional risk, allow engineering best practices to be used in the design • Revision-625.1-EV chargers now include inductively coupled • Revision-630.6 Welding Equipment now must be listed. Chapter 6, • Revision-690.2 –Clarification PV systems not generally solidly grounded, i.e., no grounded conductors upstream of the inverter. • Revision-690.7 Maximum PV voltages • 600 V—1 and 2 family dwelling units • 1000V-all other occupancies • 1500V—not attached to the building Chapter 6, Revisions • Revision-690.12 (B) PV Rapid shutdown inside PV boundary, i.e., 1 foot from array voltage must reduce conductor voltage to 30 volts within 30 sec of RS initiation. Outside boundary reduce to 80 volts. • Revision-690.12 (C) PV rapid shutdown initiation device (listed) Chapter 7-Special Conditions • Emergency Systems, Standby power, PV, Gen, Wind, etc. interconnection systems. • Critical operations systems (COPS)-Police stations, fire stations, hospitals • Less than 50V systems-DC lighting, receptacles, etc. • Class 1, 2, 3, control, signaling, power limited circuits—some computer, fire alarm, Op. fiber cables and raceways Chapter 7 Changes • Energy storage systems (ESS’s), batteries, flow batteries, capacitors, flywheels, compressed air. • New— Article 712Direct Current Microgrids— direct utilization of power from DC sources to DC loads—LED’s, communications equip., computers, servers, VFD’s, HVAC—saves energy vs. AC coupled methods. Chapter 7, Changes • New 700.25—Allows regular branch circuit lighting circuits to be transferred to emergency branch circuit using listed Xfer switch. • Revision-770.24 Requires fiber optic cables to be protected against physical damage according to all of 300.4. Chapter 8-Communications Systems • Radio and TV, community antenna TV and radio systems, network powered broadband communications. • Premises wired Broadband communications Chapter 8, Changes • Revision-848.48—Premise powered broadband communications--Recognizes unlisted twisted pair and coaxial cablesystems in addition to fiber based systems. Chapter 9-Tables • • • • • • 12 Tables Conduit Fill Conduit bend raduis More specifics on conduit fill Wire Dimensions Conductor properties—Dia, R, Z @ .85 PF, Inductive reactance Annex’s A-J • Informative only, not part of NEC requirements. • Product safety standards list UL, ANSI, NeherMcGrath ampacity formula, Conduit fill tables • Load calculation examples, including VFD example • NFPA types of construction, Availability and Reliability calcs. for Crit. Power systems Annex con’t • Supervisory Control and Data Acquisition (SCADA) requirements • Administration and Enforcement—model set of rules that could be incorporated into laws in part or full to be enforced by local and state Authorities having jurisdiction (AHJ’s) • Latest NEC is for new construction, existing construction is generally exempt from the 3 year update of the NEC. Annex con’t • Torque values for electrical terminations—UL 486A • American Disabilities Act (ADA) Standards for Accessible Design.