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Spectrophotometric Determination of Total Iron in “UL” Bleach ECN-2-3263-2 INTRODUCTION Bias The determination of total iron in Process ECN-2, “UL” bleach, utilizes a spectrophotometric technique. The total iron concentration is determined by oxidizing any iron (II) present to iron (III) with persulfate. A thiocyanate complex of the iron (III) is formed in a dilute acid solution. A direct measurement of the iron-thiocyanate complex is made using a calibrated spectrophotometer at 477 nm. This method requires handling potentially hazardous chemicals. Consult the Material Safety Data Sheet for each chemical before use. MSDS's are available from your chemical supplier. Bias is a statistically significant deviation of the mean from the known ammonium total iron level at a 95 percent confidence level. It is determined for fresh samples only. Bias was not determined for this sample because the component concentration level was not determined independently of the test method. A bias of –0.09 g/L total iron was found to be statistically significantly different for the Process ECN-2 “fresh” tank “UL” bleach sample. However, the difference was judged not to be practically significant. PRECISION AND BIAS Recovery is used instead of bias for seasoned samples, since the component concentration level was not determined independently of the test method. It is defined as the calculated mean for the seasoned sample with a standard addition of the component minus the mean for the seasoned sample, divided by the actual amount of the standard addition. It is expressed as a percentage. The recovery of the standard addition sample was 85.86 percent and found to be statistically different from 100 percent at the 95 percent confidence level. However, it was judged not to be practically different from 100 percent. Repeatability Standard Deviation, 1sr and 95 Percent Confidence Estimate Repeatability standard deviation is an estimate of the variability one trained analyst should be able to obtain under favorable conditions (analyzing a sample, with one instrument, within one day). The 95 percent confidence estimate (calculated using the repeatability standard deviation) around a single test result will include the mean value 95 percent of the time. To obtain the repeatability data, a single skilled analyst performed two (2) replicates on each of the following solutions over two days during methods development. 1. A fresh “UL” bleach was prepared with all components at their respective “working tank” aim concentrations (3.87 g/L total iron). Recovery 2. A seasoned “UL” bleach analyzed as received, at 4.91 g/L total iron. 3. The same “seasoned” solution as in number 2, above, was reanalyzed after making an analytically weighed, standard addition of 0.99 g/L total iron. Total Iron Sample Mean (g/L Total Iron N Repeatability 95 Percent Standard Confidence Deviation, Estimate 1sr (g/L Total (g/L Total Iron) Iron Fresh 3.78 4 0.025 ± 0.08 Seasoned as received 4.91 4 0.030 ± 0.10 Seasoned plus Addition 5.76 4 0.033 ± 0.11 Processing KODAK Motion Picture Films, Module 3, Analytical Procedures • H24.03 1 REPRODUCIBILITY Bias Customer Standard Deviation, 1sc and 95 Percent Confidence Estimate Reproducibility, or customer standard deviation, (1sc) is an estimate of the variability a customer could expect when submitting a sample to any Photoprocessing Quality Services laboratory, where any trained analyst could test the sample using any instrument on any day. The 95 percent confidence estimate (calculated using the customer standard deviation) around a single test result will include the mean value 95 percent of the time. Five Process ECN-2 “UL” bleach samples were analyzed by four analysts, on two different days. Duplicate analyses were performed on each sample, on each of the two days. These samples were: 1. Three “fresh” “UL” bleach samples were prepared with all components at their respective “working tank” aim concentrations. 2. A “seasoned” “UL” bleach sample was analyzed spectrophotometrically as received, at 4.91 g/L total iron. 3. The same “seasoned” solution as in number 2, above, was reanalyzed after making an analytically weighed, standard addition of 0.99 g/L iron. Total Iron N Mean “Fresh” at 1.05 g/L Total iron 16 1.00 g/L “Fresh” at 3.87 g/L Total iron 16 3.78 g/L 0.037 ± 0.08 “Fresh” at 7.48 g/L Total iron 16 7.46 g/L 0.056 ± 0.13 “Seasoned” As Received 16 4.91 g/L 0.032 ± 0.07 2 Recovery Recovery is used instead of bias for seasoned samples, since the component concentration level was not determined independent of the test method. It is defined as the calculated mean for the seasoned sample with a standard addition of the component minus the mean for the seasoned sample, divided by the actual amount of the standard addition. It is expressed as a percentage. The recovery of the standard addition sample was 83.84 percent and found to be statistically different from 100 percent at the 95 percent confidence level. However, it was judged not to be practically different from 100 percent. APPARATUS 95 Percent Reproducibility Confidence Standard Estimate Deviation, 1sc (g/L Total (g/L Total Iron) Iron) Sample “Seasoned” with Standard Addition Bias is a statistically significant deviation of the mean from the known total iron level at a 95 percent confidence level. It is determined for fresh samples only. Bias was not determined for this sample since the component concentration level was not determined independently of the test method. A statistically significant low bias of -0.05 g/L and -0.09 total iron was found for the fresh “UL” bleach tank sample at the 1.05 g/L and 3.87 g/L iron level (aim), respectively. However, the bias was judged not to be practically significant. A bias of -0.02 g/L at the 7.48 g/L total iron was not statistically significant. 0.019 ± 0.04 All volumetric glassware should meet all Class A specifications, as defined by American Society for Testing and Materials (ASTM) Standards E 287, E 288, and E 969, unless otherwise stated. • Double Beam Spectrophotometer with a tungsten lamp (i.e., Perkin-Elmer Lambda 4 series) • 1-cm Silica Cells 16 5.74 g/L 0.038 ± 0.08 REAGENTS All reagents should be ACS Reagent Grade unless otherwise specified. • 2.5 N Sulfuric Acid, H2SO4 • 40 g/L Potassium Persulfate, K2S2O8 • 200 g/L Ammonium Thiocyanate, NH4SCN • Water, Type I Reagent - This method was developed using reagent water equivalent to or purer than Type I grade, as defined in ASTM Standard D 1193. Other grades of water, e.g., reverse osmosis (RO), demineralized, or distilled water, may give equivalent results, but the effects of water quality on method performance have not been studied. Processing KODAK Motion Picture Films, Module 3, Analytical Procedures • H24.03 PROCEDURE A. Spectrophotometer Zeroing 1. Adjust the spectrophotometer wavelength to 477 nm. 2. Zero the spectrophotometer versus air. B. Blank Determination 1. Add 25 mL of 2.5 N sulfuric acid, 10 mL of 40 g/L potassium persulfate, and 25 mL of 200 g/L ammonium thiocyanate to a 100-mL volumetric flask. 2. Swirl to mix the reagents and dilute to the mark with reagent water. Invert the flask 6 to 10 times to mix. 3. Rinse a clean 1-cm silica cell 3 to 5 times with blank solution from Step 2 and fill the silica cell with the blank solution. Rinse the outer surfaces of the cell with reagent water and wipe dry with a tissue. Place the cell into the spectrophotometer sample cell holder. 4. Record absorbance of blank at 477 nm as Ablk. C. Sample Treatment 1. Add approximately 200 mL of reagent water to a 250-mL volumetric flask. 2. Pipet 5.00 mL of the sample into the 250-mL flask. Fill to volume with reagent water. Invert flask 6 to 10 times to mix. 3. Add 25 mL of 2.5 N sulfuric acid and 10 mL of 40 g/L potassium persulfate to a 100 mL volumetric flask. Swirl to mix. 4. Pipet 3.00 mL of diluted sample from Step 2, into a l00-mL volumetric flask. 5. Add 25 mL of 200 g/L ammonium thiocyanate to the l00-mL volumetric flask while swirling the flask. Fill to volume with reagent water. Invert the flask 6 to 10 times to mix. Calculations ∆A477 = Aspl – Ablk g/L Fe = (∆A477)(DF) (Absorptivity) = Where: DF = (250 mL)(100 mL) Dilution = factor =1666 (5.00 mL)(3.00 mL) 250 mL = volume of first dilution 5.00 mL = volume of sample pipeted into first volumetric flask 100 mL = volume of second dilution 3.00 mL = volume of first dilution pipeted into second volumetric flask Absorptivity = 196 L/g-cm) Note: Use APPENDIX 1 to determine the absorptivity of the iron-thiocyanate complex. Each spectrophotometer may yield a different absorptivity value. Example Calculation: ∆A477 = Aspl – Ablk ∆A477 = 0.479 – 0.043 = 0.436 g/L Fe = (∆A477)(DF) (Absorptivity) (0.436)(1666) (196) = = 3.7 6. Rinse the 1-cm silica cell 3 to 5 times with sample from Step 5, and then fill the silica cell with the sample. Rinse the outer surfaces of the cell with reagent water and wipe dry with a tissue. Place the cell into the spectrophotometer sample cell holder. 7. Record absorbance of sample at 477 nm as Aspl. Note: If using a single-beam spectrophotometer (as opposed to a double-beam spectrophotometer) the procedure is the same. Processing KODAK Motion Picture Films, Module 3, Analytical Procedures • H24.03 3 APPENDIX 1 Calculation Determination of the Absorptivity of the Iron-Thiocyanate Complex Note: Calculate the assay result separately for each of the three sample titrations. Note: Use this procedure to recheck the iron thiocyanate absorptivity at least every six months. Also use it the first time this method is performed and whenever the spectrophotometer has been adjusted or repaired. g/L Fe = (∆mL)(eq wt Fe)(N Na2S2O3)(1000) (∆mL)(55.85)(N Na2S2O3)(1000) Reagents All reagents are ACS Reagent Grade unless otherwise stated. • 2.5 N Sulfuric Acid, H2SO4 • 40 g/L Potassium Persulfate, K2S2O8 • 200 g/L Ammonium Thiocyanate, NH4SCN (sample size)(1000) (25.0)(1000) = = 2.23(∆mL)(N Na2S2O3) Where: • Ferric Nitrate, 9-hydrate, Fe(NO3)3•9H2O ∆mL = mLspl – mLblk • Potassium Iodide, KI 1000 = Conversion of millilitres to litres and milligrams to grams • Hydrochloric Acid, concentrated, HCl • Starch Indicator • 0.1 N Sodium Thiosulfate, Na2S2O3 (standardized to 4 decimal places) • 0.10 N Nitric Acid, HNO3 Calculate the mean iron content (Xbar), standard deviation (s) and RSD of the assay using the data from the three analyses of the standards. The mean value should have an RSD < 0.10%. X = nX Procedure Standard Iron Solution Preparation 1. Weigh 9.0 ± 0.001 g ferric nitrate, 9-hydrate and transfer to a 250-mL volumetric flask. 2. Dissolve and dilute to volume with reagent water. 3. Stopper and invert the flask 6 to 10 times to mix. Label this flask 5 g/L Fe solution. (X - X) 2 n-1 s= RSD* = s x 100% X F010_0087AC Where: X = individual g/L Fe assay results Solution Assay 1. Pipet 25.0 mL of 5 g/L Fe solution into a 500-mL glass-stoppered Erlenmeyer flask containing 100 mL of reagent water. 2. Add 5 mL of concentrated hydrochloric acid and 3 ± 0.1 g of potassium iodide. n = the number of replicates (3) 3. Stopper and swirl the flask to dissolve the potassium iodide. Place in a dark area for 30 minutes. 4. After 30 minutes, remove the flask from the dark. Begin titrating with standardized 0.1 N sodium thiosulfate until the red color changes to a yellow-red color. 5. Add 3 mL starch indicator and continue titrating until the solution changes from blue to colorless and remains so for 15 seconds. Record the mL of 0.1 N sodium thiosulfate as mLspl. 6. Repeat Steps 1 to 5 two more times. Record the mL of 0.1 N sodium thiosulfate as stated in Step 5. 7. Then repeat Steps 1 to 5 without the 5 g/L Fe solution and record the mL of 0.1 N sodium thiosulfate as mLblk. 4 Processing KODAK Motion Picture Films, Module 3, Analytical Procedures • H24.03 Absorptivity of Iron-Thiocyanate Complex 1. Zero the spectrophotometer as described in A. Spectrophotometer Zeroing. Prepare and record the absorbance of a reagent blank as described in the B. Blank Determination procedure (Ablk). 2. Pipet 2.00 mL of the assayed 5 g/L Fe solution into a 500-mL volumetric flask containing 250 mL 0.1 N nitric acid. 3. Fill the flask to volume with 0.1 N nitric acid. Stopper and invert the flask 6 to 10 times to mix thoroughly. 4. Add 25 mL 2.5 N sulfuric acid and 10 mL of 40 g/L potassium persulfate to a 100-mL volumetric flask. Swirl to mix. 5. Pipet 2.00 mL of the solution (Step 3) into the flask (Step 4) while swirling. 6. Add 25 mL of 200 g/L ammonium thiocyanate to the flask while swirling. Dilute to volume with reagent water. Stopper and invert the flask 6 to 10 times to mix. Label the flask, STD 1. 7. Rinse the 1-cm silica cell 3 to 5 times with sample from Step 6, and fill the silica cell with the sample. Rinse the outer surfaces of the cell with reagent water and wipe dry with a tissue. Place the cell into the spectrophotometer sample cell holder. 8. Record absorbance of sample at 477 nm as Astd 1. Note: The absorbance should be recorded within 2 minutes of sample preparation. Calculation of Absorptivity STD # Sample Size STD 2 5.0 mL STD 3 10.0 mL STD 4 15.0 mL Assay Where: ∆A477 = (∆Astd # – ∆Ablk) ∆Astd # = absorbance for each STD measured at 477 nm ∆Ablk = absorbance of the blank measured at 477 nm DF = Dilution factor for each standard (500)(100) = (2.00) 500 mL = volume of first dilution 2.00 mL = volume of sample pipeted into first volumetric flask 100 mL = volume of second dilution STD = volume of first dilution pipeted into second sample size volumetric flask Assay = assay value determined for the 5 g/L STD Fe solution Typical Absorptivity Fe STD # ∆A Absorptivity STD 1 0.081 0.081 0.081 198.0 198.0 198.0 STD 2 0.200 0.199 0.200 195.6 195.6 195.6 STD 3 0.403 0.395 0.397 197.0 193.1 194.1 STD 4 0.597 0.601 194.6 195.9 9. Repeat Steps 4 to 8 and record absorbance of sample at 477 nm as Astd 2. 10. Repeat Steps 4 to 8, substituting the following sample sizes in Step 5 and record absorbance of results as Ast2 1, Ast2 2, Ast3 1, etc. (∆A477)(DF) Absorptivity, L/(g-cm) = X = 195.9 1s = 1.71 RSD = 0.9% RSD should be = <1.0% Processing KODAK Motion Picture Films, Module 3, Analytical Procedures • H24.03 5