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Transcript
Intelligent Networked Manufacturing Ethernet to the Factory Christian Schwaiger Business Development Manager April 2006 Ethernet to the Factory Moves Manufacturers From Today’s Environment … • Siloed information • Limited visibility • Build-to-stock • Non-utilised IT assets • Limited scalability • Security risks Current Manufacturing Network Reality … to Intelligent Networked Manufacturing • Automated processes • Real-time information • Built-to-order • Enterprise-wide visibility • Cost efficiencies • Highly flexible and secure Agenda • Cisco Intelligent Networked Manufacturing • Cisco Ethernet to the Factory • Real-Life Examples • Products behind the Solution Cisco and OSIsoft • Lifecycle Services Enabling EttF Cisco Intelligent Networked Manufacturing (INM) Cisco Intelligent Networked Manufacturing • Enables COLLABORATION • Provides VISIBILITY • Introduces FLEXIBILITY Cisco – INM Building Blocks DemandDriven Supply Chain Ethernet to the Factory Intelligent INTELLIGENT NETWORKED Networked MANUFACTURING Manufacturing Collaborative Product Development Customer Interaction Network Intelligent Networked Manufacturing in Action SECURE, REAL-TIME COMMUNICATIO NS Headquarters RESILIENT, REAL-TIME COLLABORATIO N R&D Retailer SECURE, MANAGEA BLE MOBILITY SECURE NETWORK INTEGRATION Distributor Factory Supplier Complete Solution from a Single Vendor IP Telephony Data Centre IP Telephony Security Si Si WAN Campus Encryption Branch WAN Optimisation Branch Manageability Wireless Resiliency VPN Data Centre Si Branch Security Factory Floor Security Branch Cisco Ethernet to the Factory Traditional Manufacturing Networks CORPORATE IT NETWORK Office Applications, Internetworking, Data Servers, Storage Back-Office Mainframes and Servers (ERP, MES, CAPP, PDM, etc.) Human Machine Interface (HMI) Control Network Gateway PC-Based Controllers Programmable Logic Controllers (PLC) Robotics Motors, Drives, Actuators Sensors and Other Input/Output Devices Control-Level Network PRODUCTION NETWORK Device-Level Network Information-Level Network (Ethernet) A Converged Network – at Your Pace Back-Office Back-Office Mainframes Mainframes and and Servers Servers (ERP, (ERP, MES, MES, CAPP, CAPP, PDM, PDM, etc.) etc.) Corporate IT Network Central Central NMS NMS Human Human Machine Machine Interface Interface (HMI) (HMI) Pager Pager Office Office Applications, OfficeApplications, Applications, Office Applications, Internetworking, Internetworking, Internetworking, Internetworking, Data Data Servers, DataServers, Servers, Data Servers, Storage Storage Storage Storage Video Video Feed Feed Video Feed Video Monitoring PC-Based Controllers Human Machine Machine Programmable Programmable ProgrammableLogic Logic Logic Human Interface (HMI) Controllers Controllers (PLC) (PLC) Interface (HMI) Controllers (PLC) Wireless Motors, Motors, Drives, Drives, Actuators Actuators IP Phone Robotics Robotics Handheld Sensors and and other other Sensors Input/Output Devices Devices Input/Output Scanner Device-Level Network Ethernet Ethernet to the Factory Benefits • Promotes efficiency through enterprise-wide integration • Protects the production network • Supports workforce mobility and collaboration • Protects your investment • Reduces costs Security Concerns • Threats from multiple network locations • A variety of vulnerabilities • No single solution works all the time • Best practice requires defence-in-depth Cisco Self Defending Network IIN Security Architecture SECURE CONNECTIVITY SSL VPN IPSec VPN THREAT DEFENCE Cisco Security Agent TRUST AND IDENTITY Firewalls and Intrusion Detection DDoS Mitigation Encrypted LAN / WAN Communications Identity-Based Networking AV Agent Quarantine VLAN (Remediation) Network Infection Containment Cisco Trust Agent Network Admission Control Real-Life Examples Case Study: Semi Conductor Disconnected R&D Silo Disconnected Customer Benefits: Region Europe Enabling Collaboration Connected Region US worldwide Increased Efficiency Region Asia Pac Real-time, ubiquitous Visibility Transformational Themes Key drivers for integration Common Management Services in •Integrated Globalisation Technology •Foundation Rich Media Applications • Security • Holistic Process and • WirelessView Services Fabrication Silo Fabrication Silo • Storage • Regulatory compliance Cell #1 Connected Cell #2 Production Cells Cell #3 Cell #n Case Study: Security Connected Connected Administration – ERP Network – Administration, ERP Business No Communication = No Visibility Security No Process Integration Production – MES Operations Network – Production, MES Key Drivers for Integration • Process Integration • Visibility Transformational Theme • Security Customer Benefits: Increased Visibility and Flexibility Cost reduction Efficient Manufacturing in Action Sequential production steps throughout physical car production Key Drivers for Integration • Process optimization • Cost reduction Network Enabled AP AP Flashing of software wirelessly in parallel in production lines due toproduction time required parallel to physical car • Tremendous gain huge in efficiency (15 – 30 for downloading amounts of minutes per car) (up to 800MB today, expected software • Huge cost reduction (estimated 5% – 10% to grow to 2GB over next reduction of production time)years) • Quality improvement (checks) Products Behind the Solution Cisco and OSIsoft Breadth of Product Portfolio CISCO AIRONET® / AIROSPACE SERIES Reliable wireless IP connectivity CISCO UNIFIED IP PHONE (Wired/Wireless) Voice over IP solution for Cisco certified partners CISCO® ISR products CISCO SECURE AGENT Integrated Services Router Self-defending networks CATALYST 2955 INDUSTRIAL ETHERNET SWITCHES CISCO PIX® FIREWALL Robust security appliance to alleviate vulnerability concerns Industrial-grade connectivity for plant floor applications CATALYST 2940 ETHERNET SWITCHES Control system connectivity CATALYST® 2950 AND 3550 STACKABLE SWITCHES Flexible form factors and intelligent switching features for plant networks Bridging the Gap with Cisco and OSIsoft • Secure Data Link between Information Network and Control Systems Enterprise IT Domain • Isolate/Protect/Secure PCN Data and Devices Business Network • Timely and Appropriate Response to Incidents • Enterprise and Regulatory Security Policy Compliance • Allows introduction of advanced technology • Reduce operation expenses • Adheres to Enterprise IT management policy Industrial Data Center DMZ Process Control Domain Process Control Network Hybrid Networks- Cisco INM WiredCity OSIsoft RTPM A single integrated real-time ‘business driven’ dashboard Real-Time Enterprise (RTE) overcoming role-based challenges, converged networks (IT and Operations) Reducing operational costs, ensuring business continuity Secure information sharing and visibility of PCN & Business Networks Real-time visibility for real-time troubleshooting Industrial Data Center Lifecycle Services Enabling Ethernet to the Factory Businesses Need Networks to . . . Evolve from Connectivity to Intelligent Systems Participate Actively in Delivery of Applications and Network Services Provide the Foundation for Transforming Business Processes The Network Touches Everything Cisco Services for EttF Business Goal Alignment Optimize Successful Implementation Operate Successful Operation Prepare Factory Integration Assessment Plan Implementation Support Service Design Infrastructure Assurance Service Implement Summary Summary • Intelligent Networked Manufacturing – Integrates applications – Creates an extended organisation – Increases visibility and flexibility throughout the value chain • Ethernet to the Factory Is the foundation for INM Addresses plant managers’ key concerns • Cisco is uniquely positioned To make INM a reality Thank you very much for your time and interest