Download EX2100 Product Overview

EX2100 Product Overview
EX2100
TM
Excitation System
Company Proprietary
This document contains proprietary information to the GE Company and may not
be used or disclosed to others, except with the written permission of the GE Company.
Availability
1999 - 2000
EX2100 Product Overview
Design Phase
2000
Beta Testing at GE Power Plant
2001
2002 - 2003
Initial Commercial Units
7FA, 7FB, 9FA
Expanded Applications
H, LST, 6FA, 9E, 6B, LM6000
Phased Product Introduction
Company Proprietary
This document contains proprietary information to the GE Company and may not
be used or disclosed to others, except with the written permission of the GE Company.
EX2100 Product Overview
Excitation System
Customer CTQs
Results from Customer Survey
54 US & 27 International Utilities
1
2
3
4
Reliability
Performance
Cost
Functionality
CUSTOMER DRIVEN DESIGN IMPROVEMENTS
Company Proprietary
This document contains proprietary information to the GE Company and may not
be used or disclosed to others, except with the written permission of the GE Company.
EX2100 Product Overview
Existing Bridge
• Over Designed
– Excess Current Capacity
– Excess Voltage Capability
• Air Cooled (High CFM)
– Blower Noise (85 dB)
Next Generation Bridge
 Optimized Design
– Optimized Current Capacity
– Optimized Voltage Capability
 Air Cooled (Low CFM)
– Reduced Noise
– Improved cooling Efficiency
– Increase reliability. On-line repair
of fans, reduce MTTR.
Improve Customer CTQs
Company Proprietary
This document contains proprietary information to the GE Company and may not
be used or disclosed to others, except with the written permission of the GE Company.
EX2100 Product Overview
NPI Process Overview
Execution
Planning
Customer Need
Multigeneration
Product
Justify
Plan
DP0
Specify
DP1
Business Team
DP2
Implement
DP3
NPI
What, Why
DP0:
Design
Cost Out / Growth
How
Launch
DP4
Support
Business Team/Sales
Recipe
Ready
Done
Sustain
Define CTQs, business needs, assign project leader ….. Business Team Lead
DP0-1 : Develop top down design plan, manufacturing plan, marketing plan, test plan, target costs,
metrics, budget, schedule, risk plan, finalize scorecard structure
DP1-2 : Design, Optimize, Test and Document: product, process, equipment, marketing tools,
OTR systems; validate with customers. Prioritize from scorecard analyses
DP2-3 : Implement and verify product, process, equipment, marketing tools and OTR/ service systems
Conduct training and hands off pilot run, obtain agency certifications, validate with Beta tests
Audit, approve and freeze all processes and transfer responsibility to process owners
Resolve startup issues and train business product owners
DP3-4 : Postmortem project, transfer product responsibility to product owners
Global Execution . . . Customer to Customer. . . Cross Geography and Business
Company Proprietary
This document contains proprietary information to the GE Company and may not
be used or disclosed to others, except with the written permission of the GE Company.
Customer
NPI Overview
EX2100 Product Overview
KEY CTQ’s
1. High Reliability
2. Integration to MK VI
3. Break Control &
PCM Tie
4. Small Size
Phase 1:
• New Silco based Bridge
• 1000Amps & 2000Amps
• 1000VAC
• OLR for control & cooling
Company Proprietary
This document contains proprietary information to the GE Company and may not
be used or disclosed to others, except with the written permission of the GE Company.
MODULAR FAMILY PLATFORM
N
C1
Single Control
N
or
C1
N Bridges
or
C2
1
N+1 Bridges
or
Dual Control
N
1
2
N+2 Bridges
Phase 2:
Serves higher end machines
such as LST & 9H
• >1000VAC up to 1500VAC
• Parallel up to 8000Amps N/N+1/N+2
• OLR for bridge
Control and Bridge Configurations
M1 Control
with
I/O, OP
Interface
PCM
1
PCM
2
M2 Control
with
I/O, OP
Interface
C Control
Selection
Logic &
Protection
Company Proprietary
This document contains proprietary information to the GE Company and may not
be used or disclosed to others, except with the written permission of the GE Company.
EX2100 Product Overview
Dual Controls/Warm Backup:
• M1 controls PCM 1
• M2 controls PCM 2
• C decides on control selection
• C also provides protective
functions
Availability: First shipment in Apr’ 01
EX2100 Product Overview
Communication One - Line
Ethernet (EGD, Modbus, RDS/ALM, SDI)
ACLA
DSPx - M1
DPM
ACLA
DPM
Serial Modbus
IsBus - 1
DSPx - P
IsBus - 3
Company Proprietary
This document contains proprietary information to the GE Company and may not
be used or disclosed to others, except with the written permission of the GE Company.
IsBus - 2
DSPx - M2
Serial Modbus
Communication One - Line
GE ToolBox
Modbus
EX2100 Product Overview
GE HMI
SDI
EGD
RDS/
ALM
Ethernet
E Modbus
DCS
Computer
EGD, SDI, E MODBUS
RDS/ALM
Modbus
RS-232
Company Proprietary
This document contains proprietary information to the GE Company and may not
be used or disclosed to others, except with the written permission of the GE Company.
Next
Generation
Exciter
EGD, SDI
RDS/ALM
Mark VI
Controller
System Architecture
EX2100 Product Overview
Plant DCS Network
Ethernet: GSM
Modbus
RS232/485 Modbus
Typical 207FA Network
Time Synch
HMI
HMI
I
Engineer's
Station
Unit Data Highway - Ethernet
GT Mark VI
EX2100
Gas Turbine #1
GT Mark VI
EX2100
Gas Turbine #2
Company Proprietary
This document contains proprietary information to the GE Company and may not
be used or disclosed to others, except with the written permission of the GE Company.
Static Starter
GT Mark VI
EX2100
Steam Turbine
Keypad
EX2100 Product Overview
Exciter Control
Start
Auto
Command
Menu
Man
Voltage Level
Company Proprietary
This document contains proprietary information to the GE Company and may not
be used or disclosed to others, except with the written permission of the GE Company.
Stop
EX2100 Product Overview
Operator Interface On Mark VI HMI

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



Windows NT
Client / Server
Cimplicity GUI
Dual Servers
Trending 40ms
Logging
– System Alarms 40ms
– Diagnostic Alarms 40ms
– Sequence Of Events 1ms
Company Proprietary
This document contains proprietary information to the GE Company and may not
be used or disclosed to others, except with the written permission of the GE Company.
Software Maintenance Tools







EX2100 Product Overview
Same Toolbox As Mark VI
Programmable
Floating Point
Dynamic Data
Drag & Drop Points
Math Blocks
Editors for
– Application Software
– I/O Assignments
– Tuning Constants




Company Proprietary
This document contains proprietary information to the GE Company and may not
be used or disclosed to others, except with the written permission of the GE Company.
Password Protection
Diagnostics Access
Trending
Forcing (logic & analog)
EX2100 Features and Benefits
EX2100 Product Overview
Triple Modular
Redundancy (TMR)
protection with optional
warm back-up config.
Three processors and critical I/O racks that are
triplicated to reduce single points of failure which
increases mean time between forced outages
(MTBFO)
Field ground detector
Minimizes trouble-shooting time by finding
location and magnitude of ground fault; patented
design
Standard communication to Mark VI
Exciter can interface with turbine and generator
for complete system integration
Low noise fans
Reduce background sound for more operatorfriendly environment
Power system
stabilizer
Eliminates system blackouts caused by electrical
disturbances
Company Proprietary
This document contains proprietary information to the GE Company and may not
be used or disclosed to others, except with the written permission of the GE Company.
EX2100 Features and Benefits
EX2100 Product Overview
Bottom and top entry
for controls and power
Easy access for installation
Online repair option
Decreases number of forced outages caused by
excitation system failures
Test and setup wizards
Makes start-up, operation, diagnostics, and
maintenance quick and easy
Simulation for operator
training
Saves time and money with real-time, on-site
training
Warm versus hot
back-up
Allows testing of back-up control and bridge while
on-line and facilitates automatic transfer between
main and back-up
Company Proprietary
This document contains proprietary information to the GE Company and may not
be used or disclosed to others, except with the written permission of the GE Company.
Differences Between EX2100 and EX2000
FEATURE
Improved
Reliability
EX2100
DFSS approach in design cycle
EX2100 Product Overview
EX2000
Not Available
Extensive system simulation
work and data analysis
Designed MTBFO of 175,000 hrs
Eliminated blower motors
and blower motor transformer
but not forced cooling
Company Proprietary
This document contains proprietary information to the GE Company and may not
be used or disclosed to others, except with the written permission of the GE Company.
Blower motors
and blower motor
transformer exist
Differences Between EX2100 and EX2000
FEATURE
EX2100
EX2100 Product Overview
EX2000
TMR
All generator trips will be 2 out of 3
All critical sensing functions to be TMR
Not Available
Cable and
Cable Entry
Bottom and top entry for both
controls and bridge
Top entry only
Customer to utilize standard power cables
Special cable is required
Bus tabs are provided inside panel to facilitate
top or bottom power connections
Additional tap boxes on
top of panel are required
for power connections
Warm versus Allows testing of back-up control and bridge
hot back-up while online
Allows automatic transfer between main and
back-up
Company Proprietary
This document contains proprietary information to the GE Company and may not
be used or disclosed to others, except with the written permission of the GE Company.
Backup bridge is connected to a dummy load
Not Available
Differences Between EX2100 and EX2000
FEATURE
Break control
and bridge tie
EX2100
EX2100 Product Overview
EX2000
Single control with single bridge
Single control, single bridge
Redundant control with single bridge
Not Available
New controls with older bridges
Not Available
Warm back-up 
Hot back-up
 = available
Online repair
option
Controls and power supply
Not Available
Cooling fans -- draw out fan
removable with bridge doors closed
Not Available
Company Proprietary
This document contains proprietary information to the GE Company and may not
be used or disclosed to others, except with the written permission of the GE Company.
EX2100 Product Overview
J-FRAME HOT BACKUP
(CURRENT)
Company Proprietary
This document contains proprietary information to the GE Company and may not
be used or disclosed to others, except with the written permission of the GE Company.
EX2100 Beta Unit
Company Proprietary
This document contains proprietary information to the GE Company and may not
be used or disclosed to others, except with the written permission of the GE Company.
EX2100 Product Overview
EX2100 Beta Unit
Company Proprietary
This document contains proprietary information to the GE Company and may not
be used or disclosed to others, except with the written permission of the GE Company.
EX2100 Product Overview
EX2100 Beta Unit
Company Proprietary
This document contains proprietary information to the GE Company and may not
be used or disclosed to others, except with the written permission of the GE Company.
EX2100 Product Overview
EX2100 Beta Unit
Company Proprietary
This document contains proprietary information to the GE Company and may not
be used or disclosed to others, except with the written permission of the GE Company.
EX2100 Product Overview
EX2100 Beta Unit
Company Proprietary
This document contains proprietary information to the GE Company and may not
be used or disclosed to others, except with the written permission of the GE Company.
EX2100 Product Overview
Circuit Card And Connectors
Company Proprietary
This document contains proprietary information to the GE Company and may not
be used or disclosed to others, except with the written permission of the GE Company.
EX2100 Product Overview
EX2100 Lab Facilities
Company Proprietary
This document contains proprietary information to the GE Company and may not
be used or disclosed to others, except with the written permission of the GE Company.
EX2100 Product Overview