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Chapter 2 AC to DC CONVERSION (RECTIFIER) • Single-phase, half wave rectifier – Uncontrolled: R load, R-L load, R-C load – Controlled – Free wheeling diode • Single-phase, full wave rectifier – Uncontrolled: R load, R-L load, – Controlled – Continuous and discontinuous current mode • Three-phase rectifier – uncontrolled – controlled Power Electronics and Drives (Version 3-2003), Dr. Zainal Salam, 2003 1 Rectifiers • DEFINITION: Converting AC (from mains or other AC source) to DC power by using power diodes or by controlling the firing angles of thyristors/controllable switches. • Basic block diagram AC input DC output • Input can be single or multi-phase (e.g. 3phase). • Output can be made fixed or variable • Applications: DC welder, DC motor drive, Battery charger,DC power supply, HVDC Power Electronics and Drives (Version 3-2003), Dr. Zainal Salam, 2003 2 Single-phase, half-wave, R-load + vs _ + vo _ vs vo t 2 io Output vol tage (DC or average), Vo Vavg Vm Vm sin(t )dt 2 0 1 0.318Vm Output vol tage (rms), Vo , RMS 2 Vm 1 V sin( t ) d t 0.5Vm m 2 0 2 Power Electronics and Drives (Version 3-2003), Dr. Zainal Salam, 2003 3 Half-wave with R-L load i + vR _ + vs _ + vL _ + vo _ KVL : vs v R v L di(t ) d t First order differenti al eqn. Solution : Vm sin(t ) i (t ) R L i (t ) i f (t ) in (t ) i f : forced response; in natural response, From diagram, forced response is : V i f (t ) m sin(t ) Z where : Z R 2 (L) 2 tan 1 L R Power Electronics and Drives (Version 3-2003), Dr. Zainal Salam, 2003 4 R-L load Natural response is when source 0, di(t ) i (t ) R L 0 d t which results in : in (t ) Ae t ; L R Hence V i (t ) i f (t ) in (t ) m sin(t ) Ae t Z A can be solved by realising inductor current is zero before the diode starts conducting , i.e : Vm 0 i ( 0) sin( 0 ) Ae Z Vm Vm A sin( ) sin( ) Z Z Therefore the current is given as, V i (t ) m sin(t ) sin( )e t Z Power Electronics and Drives (Version 3-2003), Dr. Zainal Salam, 2003 5 R-L waveform vs, io b vo vR vL 0 2 3 4 t Note : v L is negative because the current is decreasing , i.e : vL L di dt Power Electronics and Drives (Version 3-2003), Dr. Zainal Salam, 2003 6 Extinction angle Note that the diode remains in forward biased longer tha n radians (although the source is negative during that duration)T he point when current reaches zero is whendiode turns OFF. This point is known as theextinc tion angle, b . Vm b i(b ) 0 sin( b ) sin( )e Z which reduces to : sin( b ) sin( )e b 0 b can only be solved numericall y. Therefore, the diode conducts between 0 and b To summarise the rectfier w ith R - L load, Vm t sin( t ) sin( ) e Z i (t ) for 0 t b 0 otherwise Power Electronics and Drives (Version 3-2003), Dr. Zainal Salam, 2003 7 RMS current, Power The average (DC) current is : b 1 2 1 Io i (t )dt i (t )dt 2 0 2 0 The RMS current is : b 1 2 2 1 2 I RMS i (t )dt i (t )dt 2 0 2 0 POWER CALCULATIO N Power absorbed by the load is : Po I RMS 2 R Power Factor is computed from definition : P pf S where P is the real power supplied by the source, which equal to the power absorbed by the load. S is the apparent power supplied by the source, i.e S Vs , RMS . I RMS pf P Vs,RMS .I RMS Power Electronics and Drives (Version 3-2003), Dr. Zainal Salam, 2003 8 Half wave rectifier, R-C Load + vs _ + vo _ vs Vm /2 Vmax Vmin iD 2 3 /2 v 4 vo DVo iD a vo 3 w hen diode is ON Vm sin(t ) V e t / RC when diode is OFF Vm sin Power Electronics and Drives (Version 3-2003), Dr. Zainal Salam, 2003 9 Operation • Let C initially uncharged. Circuit is energised at t=0 • Diode becomes forward biased as the source become positive • When diode is ON the output is the same as source voltage. C charges until Vm • After t=/2, C discharges into load (R). • The source becomes less than the output voltage • Diode reverse biased; isolating the load from source. • The output voltage decays exponentially. Power Electronics and Drives (Version 3-2003), Dr. Zainal Salam, 2003 10 Estimation of The slope of the functions are : d Vm sin t Vm cos t d (t ) and d V sin e t / RC m d (t ) 1 t / RC Vm sin e RC At t , the slopes are equal, 1 / RC Vm cos Vm sin e RC V cos 1 m Vm sin RC 1 1 tan RC tan 1 RC tan 1 RC For practical circuits, RC is large, then : -tan 2 2 is very close to the peak of the sine wave. Therefore and Vm sin Vm Power Electronics and Drives (Version 3-2003), Dr. Zainal Salam, 2003 11 Estimation of a At t 2 a , Vm sin( 2 a ) (Vm sin )e ( 2 a ) RC or sin(a (sin )e ( 2 a ) RC 0 This equation must be solved numericall y for a Power Electronics and Drives (Version 3-2003), Dr. Zainal Salam, 2003 12 Ripple Voltage Max output vol tage is Vmax . Min output vol tage occurs at t 2 a DVo Vmax Vmin Vm Vm sin( 2 a ) Vm Vm sin a If V Vm and 2, and C is large such that DC output vol tage is constant, then a 2. The output vol tage evaluated at t 2 a is : vo (2 a ) Vm 2 2 2 RC e Vm 2 RC e The ripple voltage is approximat ed as : DVo Vm Vm 2 RC e Using Series expansoin : 2 RC Vm 1 e 2 RC e 2 1 RC 2 Vm DVo Vm RC fRC Power Electronics and Drives (Version 3-2003), Dr. Zainal Salam, 2003 13 Capacitor Current The current in the capacitor can be expressed as : dv (t ) ic t C o d (t ) In terms of t , : dv (t ) ic t C o d (t ) But Vm sin(t ) vo (t ) Vm sin e t / RC when diode is ON when diode is OFF Then, substituting vo (t ), CVm cos(t ) when diode is ON, i.e (2 a ) t (2 ) ic t Vm sin e t / RC R when diode is OFF, i.e ( ) t (2 a ) Power Electronics and Drives (Version 3-2003), Dr. Zainal Salam, 2003 14 Peak Diode Current Note that : is iD iR iC The peak diode current occurs at (2 a ). Hence. I c, peak CVm cos (2 a ) CVm cos a Resistor current at (2 a ) can be obtained : . Vm sin (2 a ) Vm sin a iR (2 a ) R R The diode peak current is : Vm sin a iD, peak CVm cos a R Power Electronics and Drives (Version 3-2003), Dr. Zainal Salam, 2003 15 Example A half-wave rectifier has a 120V rms source at 60Hz. The load is =500 Ohm, C=100uF. Assume a and are calculated as 48 and 93 degrees respectively. Determine (a) Expression for output voltage (b) peak-to peak ripple (c) capacitor current (d) peak diode current. vs Vm /2 Vmax Vmin 2 3 /2 3 4 vo DVo iD Vm 120 2 169 .7V ; a 93o 1.62 rad ; a 48 o 0.843rad Vm sin 169 .7 sin(1.62 rad ) 169 .5V ; (a) Output vol tage : Vm sin(t ) 169 .7 sin(t ) vo (t ) Vm sin e t / RC 169 .7 sin(t ) t 1.62 /(18.85) 169 .5e (ON) (OFF) (ON) (OFF) Power Electronics and Drives (Version 3-2003), Dr. Zainal Salam, 2003 16 Example (cont’) (b)Ripple : Using : DVo Vmax Vmin DVo Vm Vm sin( 2 a ) Vm Vm sin a 43V Using Approximat ion : 169 .7 2 Vm DVo Vm 56.7V RC fRC 60 500 100u (c) Capacitor current : CVm cos( t ) ic t Vm sin( ) t /(RC ) e R 6.4 cos(t ) A t 1.62 /(18.85) 0.339 e (ON) (OFF) (ON) A (OFF) (d) Peak diode current : V sin a iD, peak CVm cos a m R (2 60)(100u )169 .7 cos( 0.843rad ) 169 .7 sin(1.62 rad ) 500 (4.26 0.34) 4.50 A Power Electronics and Drives (Version 3-2003), Dr. Zainal Salam, 2003 17 Controlled half-wave ig vs ia + vs _ + vo _ t vo t v ig a Average voltage : t Vm 1 1 cos a Vo V sin t d t m 2 a 2 RMS voltage 2 1 Vm sin t dt Vo, RMS 2 a Vm2 Vm a sin 2a [ 1 cos( 2 t ] d t 1 4 a 2 2 Power Electronics and Drives (Version 3-2003), Dr. Zainal Salam, 2003 18 Controlled h/w, R-L load i + vR _ + vs _ + vL _ + vo _ vs t 2 vo io a b t V i (t ) i f (t ) in (t ) m sin t Ae Z Initial condition : i a 0, a V i a 0 m sin a Ae Z a V A m sin a e Z Power Electronics and Drives (Version 3-2003), Dr. Zainal Salam, 2003 19 Controlled R-L load Substituti ng for A and simplifyin g, (a t ) V m sin t sin a e for a t b i t Z 0 otherwise Extinction angle b must be solved numericall y (a b ) V i b 0 m sin b sin b e Z Angle b is called the conduction angel . Average voltage : b Vm 1 cos a cos b Vo V sin t d t m 2 a 2 Average current : b 1 Io i t d 2 a RMS current : b 1 2 I RMS i t d 2 a The power absorbed by the load : Po I RMS 2 R Power Electronics and Drives (Version 3-2003), Dr. Zainal Salam, 2003 20 Examples 1. A half wave rectifier has a source of 120V RMS at 60Hz. R=20 ohm, L=0.04H, and the delay angle is 45 degrees. Determine: (a) the expression for i(t), (b) average current, (c) the power absorbed by the load. 2. Design a circuit to produce an average voltage of 40V across a 100 ohm load from a 120V RMS, 60Hz supply. Determine the power factor absorbed by the resistance. Power Electronics and Drives (Version 3-2003), Dr. Zainal Salam, 2003 21 Freewheeling diode (FWD) • Note that for single-phase, half wave rectifier with R-L load, the load (output) current is NOT continuos. • A FWD (sometimes known as commutation diode) can be placed as shown below to make it continuos io + vR _ + vs _ + vL _ + vo _ io io vo= 0 + vs _ vo= vs + vo + vo io _ _ D1 is on, D2 is off D2 is on, D1 is off Power Electronics and Drives (Version 3-2003), Dr. Zainal Salam, 2003 22 Operation of FWD • Note that both D1 and D2 cannot be turned on at the same time. • For a positive cycle voltage source, – D1 is on, D2 is off – The equivalent circuit is shown in Figure (b) – The voltage across the R-L load is the same as the source voltage. • For a negative cycle voltage source, – – – – D1 is off, D2 is on The equivalent circuit is shown in Figure (c) The voltage across the R-L load is zero. However, the inductor contains energy from positive cycle. The load current still circulates through the R-L path. – But in contrast with the normal half wave rectifier, the circuit in Figure (c) does not consist of supply voltage in its loop. – Hence the “negative part” of vo as shown in the normal half-wave disappear. Power Electronics and Drives (Version 3-2003), Dr. Zainal Salam, 2003 23 FWD- Continuous load current • The inclusion of FWD results in continuos load current, as shown below. • Note also the output voltage has no negative part. output vo io t iD1 Diode current iD2 0 2 Power Electronics and Drives (Version 3-2003), Dr. Zainal Salam, 2003 3 4 24 io D1 iD1 Full wave rectifier D is 3 + vs _ + vo _ D Full Bridge 4 D 2 is + vs _ iD1 D1 + vD1 + vs1 _ + vs2 _ vo io + vD2 iD2 Center-tapped + D • CT: 2 diodes • FB: 4 diodes. Hence, CT experienced only one diode volt-drop per half-cycle 2 • For both circuits, Vm sin t vo Vm sin t • Center-tapped (CT) rectifier requires center-tap transformer. Full Bridge (FB) does not. 0 t t 2 Conduction losses for CT is half. Average (DC) voltage : • Diodes ratings for CT is twice 2Vm 1 Vo Vm sin t dt 0.637Vm than FB 0 Power Electronics and Drives (Version 3-2003), Dr. Zainal Salam, 2003 25 io D1 is iD1 Bridge waveforms D3 + vs _ + vo _ Full Bridge Vm D4 D2 v s 2 Vm 3 4 v o vD1 vD2 -Vm vD3 vD4 Vm io iD1 iD2 iD3 iD4 i s Power Electronics and Drives (Version 3-2003), Dr. Zainal Salam, 2003 26 Center-tapped waveforms is iD1 D1 + vD1 vo + vs1 _ + vs _ + vs2 _ iD2 Center-tapped Vm + vD2 + io D 2 vs 2 Vm 3 4 vo vD1 -2Vm vD2 -2Vm io iD1 iD2 is Power Electronics and Drives (Version 3-2003), Dr. Zainal Salam, 2003 27 Full wave bridge, R-L load iD1 io + vR _ + vL _ is + vs _ + vo _ vs 2 t iD1 , iD2 iD3 ,iD4 io vo is Power Electronics and Drives (Version 3-2003), Dr. Zainal Salam, 2003 28 Approximation with large L Using Fourier Series, vo (t ) Vo Vn cos( nt ) n 2, 4... where the DC term 2V Vo m and the harmonics terms 2Vm 1 1 n 1 n 1 The DC curent V Io o R The harmonic currents : V Vn In n Z n R jn L Vn As n increases, Vn harmonic decreases. Thus I n decreases rapidly ve ry increasing n. If L is large enough, it is possible to drop all the harmonic terms, i.e. : V 2V i t I o o m , for L R, R R Power Electronics and Drives (Version 3-2003), Dr. Zainal Salam, 2003 29 R-L load approximation Approximat e current V 2V Io o m , R R I RMS I o 2 I n, RMS 2 I o Power delivered to the load : Po I RMS 2 R vs 2 t iD1 , iD2 iD3 ,iD4 io vo is Power Electronics and Drives (Version 3-2003), Dr. Zainal Salam, 2003 30 Examples Given a bridge rectifier has an AC source Vm=100V at 50Hz, and R-L load with R=100ohm, L=10mH a) determine the average current in the load b) determine the first two higher order harmonics of the load current c) determine the power absorbed by the load Power Electronics and Drives (Version 3-2003), Dr. Zainal Salam, 2003 31 T1 io iD1 Controlled full wave, R load T3 is + vs _ + vo _ T2 T4 Average (DC) voltage : Vo 1 Vm 1 cos a V sin t d t m a RMS Voltage Vo, RMS 1 2 Vm sin t dt a a sin 2a 1 2 2 4 The power absorbed by the R load is : Vm VRMS 2 Po R Power Electronics and Drives (Version 3-2003), Dr. Zainal Salam, 2003 32 Controlled, R-L load iD1 io + vR _ is + vs _ + vL _ + vo _ io a b a 2 vo Discontinuous mode +a io a b 2 vo Continuous mode Power Electronics and Drives (Version 3-2003), Dr. Zainal Salam, 2003 33 Discontinuous mode Analysis similar to controlled half wave with R - L load : Vm i (t ) sin(t ) sin(a )e (t a ) Z for a t b Z R 2 (L) 2 L 1 L and tan ; R R For discontino us mode, need to ensure : b (a ) Note that b is the extinction angle and must be solved numericall y with condition : io ( b ) 0 The boundary between continous and discontino us current mode is when b in the output current expression is ( a ). For continous operation current at t ( a ) must be greater than zero. Power Electronics and Drives (Version 3-2003), Dr. Zainal Salam, 2003 34 Continuous mode i ( a ) 0 sin( a ) sin( a )e ( a a ) 0 Using Trigonomet ry identity : sin( a ) sin( a ), sin( a ) 1 e ( ) 0, Solving for a a tan 1 L R Thus for continuous current mode, L a tan 1 R Average (DC) output vol tage is given as : 2Vm 1 a Vo cos a Vm sin t dt a Power Electronics and Drives (Version 3-2003), Dr. Zainal Salam, 2003 35 Single-phase diode groups D1 io + vs _ D3 vp + vo _ D4 D2 vn vo =vp vn • In the top group (D1, D3), the cathodes (-) of the two diodes are at a common potential. Therefore, the diode with its anode (+) at the highest potential will conduct (carry) id. • For example, when vs is ( +), D1 conducts id and D3 reverses (by taking loop around vs, D1 and D3). When vs is (-), D3 conducts, D1 reverses. • In the bottom group, the anodes of the two diodes are at common potential. Therefore the diode with its cathode at the lowest potential conducts id. • For example, when vs (+), D2 carry id. D4 reverses. When vs is (-), D4 carry id. D2 reverses. Power Electronics and Drives (Version 3-2003), Dr. Zainal Salam, 2003 36 Three-phase rectifiers D1 + van - io D3 n + vbn + vcn - D5 - vpn D2 D6 vnn + vo _ vo =vp vn D4 van Vm vbn vcn vp Vm vn vo =vp - vn 0 2 Power Electronics and Drives (Version 3-2003), Dr. Zainal Salam, 2003 3 4 37 Three-phase waveforms • Top group: diode with its anode at the highest potential will conduct. The other two will be reversed. • Bottom group: diode with the its cathode at the lowest potential will conduct. The other two will be reversed. • For example, if D1 (of the top group) conducts, vp is connected to van.. If D6 (of the bottom group) conducts, vn connects to vbn . All other diodes are off. • The resulting output waveform is given as: vo=vp-vn • For peak of the output voltage is equal to the peak of the line to line voltage vab . Power Electronics and Drives (Version 3-2003), Dr. Zainal Salam, 2003 38 Three-phase, average voltage vo vo /3 Vm, L-L 0 /3 2/3 Considers only one of the six segments. Obtain its average over 60 degrees or 3 radians. Average voltage : Vo 1 2 3 Vm,L L sin(t )dt 3 3 3Vm, L L 3Vm, L L cos(t )233 0.955Vm, L L Note that the output DC voltage component of a three - phase rectifier is much higher tha n of a single - phase. Power Electronics and Drives (Version 3-2003), Dr. Zainal Salam, 2003 39 Controlled, three-phase T1 + van - io T3 + vbn - T5 n + vcn vpn + vo _ T2 vnn T6 T4 a van vbn Vm vcn vo Power Electronics and Drives (Version 3-2003), Dr. Zainal Salam, 2003 40 Output voltage of controlled three phase rectifier From the previous Figure, let a be the delay angle of the SCR. Average voltage can be computed as : Vo 1 2 3a 3 Vm,L L sin(t )dt 3a 3Vm, L L cos a • EXAMPLE: A three-phase controlled rectifier has an input voltage of 415V RMS at 50Hz. The load R=10 ohm. Determine the delay angle required to produce current of 50A. Power Electronics and Drives (Version 3-2003), Dr. Zainal Salam, 2003 41