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DC MACHINES Dr. Abdulr-Razaq SH. Hadde 1 DC Motor • The direct current (dc) machine can be used as a motor or as a generator. • DC Machine is most often used for a motor. • The major advantages of dc machines are the easy speed and torque regulation. • However, their application is limited to mills, mines and trains. As examples, trolleys and underground subway cars may use dc motors. • In the past, automobiles were equipped with dc dynamos to charge their batteries. 2 DC Motor • Even today the starter is a series dc motor • However, the recent development of power electronics has reduced the use of dc motors and generators. • The electronically controlled ac drives are gradually replacing the dc motor drives in factories. • Nevertheless, a large number of dc motors are still used by industry and several thousand are sold annually. 3 Construction 4 DC Machine Construction Figure 8.1 General arrangement of a dc machine 5 DC Machines • • • The stator of the dc motor has poles, which are excited by dc current to produce magnetic fields. In the neutral zone, in the middle between the poles, commutating poles are placed to reduce sparking of the commutator. The commutating poles are supplied by dc current. Compensating windings are mounted on the main poles. These short-circuited windings damp rotor oscillations. . 6 DC Machines • The poles are mounted on an iron core that provides a closed magnetic circuit. • The motor housing supports the iron core, the brushes and the bearings. • The rotor has a ring-shaped laminated iron core with slots. • Coils with several turns are placed in the slots. The distance between the two legs of the coil is about 180 electric degrees. 7 DC Machines • • • • • The coils are connected in series through the commutator segments. The ends of each coil are connected to a commutator segment. The commutator consists of insulated copper segments mounted on an insulated tube. Two brushes are pressed to the commutator to permit current flow. The brushes are placed in the neutral zone, where the magnetic field is close to zero, to reduce arcing. 8 DC Machines • The rotor has a ring-shaped laminated iron core with slots. • The commutator consists of insulated copper segments mounted on an insulated tube. • Two brushes are pressed to the commutator to permit current flow. • The brushes are placed in the neutral zone, where the magnetic field is close to zero, to reduce arcing. 9 DC Machines • The commutator switches the current from one rotor coil to the adjacent coil, • The switching requires the interruption of the coil current. • The sudden interruption of an inductive current generates high voltages . • The high voltage produces flashover and arcing between the commutator segment and the brush. 10 DC Machine Construction Rotation Ir_dc/2 Brush Ir_dc/2 Ir_dc Shaft Pole winding | 1 2 8 N 3 7 6 S 4 5 Insulation Rotor Winding Ir_dc Copper segment Figure 8.2 Commutator with the rotor coils connections. 11 DC Motor Operation 12 DC Motor Operation • In a dc motor, the stator poles are supplied by dc excitation current, which produces a dc magnetic field. • The rotor is supplied by dc current through the brushes, commutator and coils. • The interaction of the magnetic field and rotor current generates a force that drives the motor Rotation Ir_dc/2 Brush Ir_dc/2 Ir_dc Shaft Pole winding | 1 2 8 N 3 7 6 S 4 5 Insulation Rotor Winding Ir_dc Copper segment 13 DC Motor Operation • N 30 Vdc b v Ir_dc (a) Rotor current flow from segment 1 to 2 (slot a to b) B a S 2 • S B a 2 • v 1 • Before reaching the neutral zone, the current enters in segment 1 and exits from segment 2, Therefore, current enters the coil end at slot a and exits from slot b during this stage. After passing the neutral zone, the current enters segment 2 and exits from segment 1, This reverses the current direction through the rotor coil, when the coil passes the neutral zone. The result of this current reversal is the maintenance of the rotation. 30 v v N Vdc 1 • b Ir_dc (b) Rotor current flow from segment 2 to 1 (slot b to a) 14 DC Generator Operation 15 DC Generator Operation v B a S N 1 30 Vdc 2 b v Ir_dc (a) Rotor current flow from segment 1 to 2 (slot a to b) B S 2 a 30 v v N Vdc 1 • The N-S poles produce a dc magnetic field and the rotor coil turns in this field. • A turbine or other machine drives the rotor. • The conductors in the slots cut the magnetic flux lines, which induce voltage in the rotor coils. • The coil has two sides: one is placed in slot a, the other in slot b. b Ir_dc (b) Rotor current flow from segment 2 to 1 (slot b to a) 16 DC Generator Operation v B a S N 1 30 Vdc 2 b v Ir_dc (a) Rotor current flow from segment 1 to 2 (slot a to b) B S 2 a 30 v v N Vdc 1 • In Figure 8.11A, the conductors in slot a are cutting the field lines entering into the rotor from the north pole, • The conductors in slot b are cutting the field lines exiting from the rotor to the south pole. • The cutting of the field lines generates voltage in the conductors. • The voltages generated in the two sides of the coil are added. b Ir_dc (b) Rotor current flow from segment 2 to 1 (slot b to a) 17 DC Generator Operation v B a S N 1 30 Vdc 2 b v Ir_dc (a) Rotor current flow from segment 1 to 2 (slot a to b) B S 2 a 30 v v N Vdc 1 • The induced voltage is connected to the generator terminals through the commutator and brushes. • In Figure 8.11A, the induced voltage in b is positive, and in a is negative. • The positive terminal is connected to commutator segment 2 and to the conductors in slot b. • The negative terminal is connected to segment 1 and to the conductors in slot a. b Ir_dc (b) Rotor current flow from segment 2 to 1 (slot b to a) 18 DC Generator Operation • When the coil passes the neutral zone: S N 30 Vdc 2 b v Ir_dc (a) Rotor current flow from segment 1 to 2 (slot a to b) B S 2 a 30 v v N Vdc 1 • This changes the polarity of the induced voltage in the coil. • The voltage induced in a is now positive, and in b is negative. B a 1 – Conductors in slot a are then moving toward the south pole and cut flux lines exiting from the rotor – Conductors in slot b cut the flux lines entering the in slot b. v b Ir_dc (b) Rotor current flow from segment 2 to 1 (slot b to a) 19 DC Generator Operation B a S N 30 Vdc 2 b v Ir_dc (a) Rotor current flow from segment 1 to 2 (slot a to b) B S 2 a 30 v v N Vdc 1 – the positive terminal is connected to commutator segment 1 and to the conductors in slot a. – The negative terminal is connected to segment 2 and to the conductors in slot b. v 1 • The simultaneously the commutator reverses its terminals, which assures that the output voltage (Vdc) polarity is unchanged. • In Figure 8.11B b Ir_dc (b) Rotor current flow from segment 2 to 1 (slot b to a) 20 Generator 21 DC Generator Equivalent circuit • The magnetic field produced by the stator poles induces a voltage in the rotor (or armature) coils when the generator is rotated. • This induced voltage is represented by a voltage source. • The stator coil has resistance, which is connected in series. • The pole flux is produced by the DC excitation/field current, which is magnetically coupled to the rotor • The field circuit has resistance and a source • The voltage drop on the brushes represented by a battery 22 DC Generator Equivalent circuit Rf Vbrush max Vf If Eag Mechanical power in Ra Iag Load Vdc Electrical power out • Figure 8.12Equivalent circuit of a separately excited dc generator. 23 DC Generator Equivalent circuit • The magnetic field produced by the stator poles induces a voltage in the rotor (or armature) coils when the generator is rotated. • The dc field current of the poles generates a magnetic flux • The flux is proportional with the field current if the iron core is not saturated: ag K 1 I f 24 DC Generator Equivalent circuit • The rotor conductors cut the field lines that generate voltage in the coils. Eag 2 N r B g v • The motor speed and flux equations are : v Dg 2 ag B g D g 25 DC Generator Equivalent circuit • The combination of the three equation results the induced voltage equation: Eag Dg N r B g Dg N r ag 2 N r B g v 2 N r B g 2 • The equation is simplified. E ag N r ag N r K1 I f K m I f 26 DC Generator Equivalent circuit • When the generator is loaded, the load current produces a voltage drop on the rotor winding resistance. • In addition, there is a more or less constant 1–3 V voltage drop on the brushes. • These two voltage drops reduce the terminal voltage of the generator. The terminal voltage is; E ag Vdc I ag Ra Vbrush 27 Motor 28 DC Motor Equivalent circuit Rf Vbrush Ra Electrical power in max Vf If Eam Iam Vdc DC Power supply Mechanical power out • Figure 8.13 Equivalent circuit of a separately excited dc motor • Equivalent circuit is similar to the generator only the current directions are different 29 DC Motor Equivalent circuit • The operation equations are: • Armature voltage equation Vdc Eam I am Ra Vbrush The induced voltage and motor speed vs angular frequency E am K m I f 2 nm 30 DC Motor Equivalent circuit • The operation equations are: • The combination of the equations results in K m I f E am Vdc I am Rm The current is calculated from this equation. The output power and torque are: Pout Eam I am T Pout K m I am I f 31 Ideal Transformers 32 The ideal transformer: I1 + - V1 IT I2 V2 N1 I2 I1 + - V1 N2 V2 V1/N1 = V2/N2 N 1 I1 = N 2 I2 S 1 = V 1 I1 * S 2 = V 2 I2 * S 1 = S2 k = V2/V1 = N2/N1 V1 = V2/k I1 I2 V1 V2 N1 Z2 = V2/I2 I1 = k* I2 Z2 N2 Z2’ = V1/I1 = (V2/k) / (I2*k) = Z2/k2 Real transformer: I1 R1 jX1 Ic V1 R0 R2 I2*k Im V1 V2 jX2 I2 Load jX0 N1 N2 33 + V1 V2 V2 N1 IT N2 k = V2 V1 I1 = N2 N1 R1 jX1 Ic V1 Rc I2*k I2 R2 Im Load jXm N1 I1 V1 R1 jX2 N2 R2’ jX2’ jX1 Ic Im Rc jXm I2 N1 N2 34 I1 + - V1 IT R1jX1 I1 V2 V2 N2 V1 N1 Im Rc I2 V1 N2 R2 I2*k Ic V1 I1 + - V2 N1 k I2 V1 jX2 I2 Load V2 jXm N1 N2 R2 & X2 are referred to winding 1 I1 R1 Ic V1 R2’ jX2’ jX1 Rc I2 Im Load jXm N1 N2 35 I1 Req jXeq I2 V2 V1 Load N1 N2 Req = R1 + R2’ Xeq = X1 + X2’ I1 Neglecting excitation current jXeq I2 V1 V2 Load N1 N2 36 Determination of Req and Xeq from short-circuit test. Isc Vsc Req jXeq Vsc Ideal Transformer Real Transformer Vsc is normally equal to five percent of the rated voltage of winding #1, or: Vsc = .05 x V1rated Measure Isc, Vsc, Psc Psc = /I2sc/* Rs1 Rs1 = Psc / (/I2sc/) Zsc1 = /Vsc1///Isc1/= /Req + jXeq/ = /Rs1 + jXs1/ Xs1 = Zsc2 - Rs2 Isc Vsc Isc Req jXeq Vsc Vsc = .05 x V2rated Measure Isc, Psc, Vsc The same procedure as before however, the short-circuit impedance is referred to 37 winding #2. The per-unit system: pu = Actual Quantity / Base Value of Quantity Name plate rating: An electric element has a nameplate rating which specifies the safe operating voltage, current and power for the element. Example: A light bulb is rated at 120V and 50Watts. Base Values: The base values are normally selected equal to base values. Pb = Qb = Sb = S1(rated) Vb = VL-N(rated) Zb = Vb/Ib = Vb / (Sb/Vb) = Vb2/Sb Yb = 1/Zb Ppu = PA/Pb Qpu = QA/Qb Spu = SA/Sb Vpu = VA/Vb Ipu = IA/Ib Zpu = ZA/Zb 38 The nameplate rating for transformers, generators and machines are given in percent (which is the same as pu, i.e. percent% = pu) using the device power rating as Sb and voltage rating as Vb. Example: A 3 generator is rated 300 MVA, 20 kV and ten percent reactance. Compute the impedance of the machine in ohms. Sb = 300 MVA/3 = 100 x 106 MVA Vb = 20 kV/ 3 = 11.56 x 103 V Zb = Vb2/Sb = (11.56 x 103)2 / 100 x 106 = 1.34 Zgen = j.1 x (1.34) = j.134 39 I1 Rs jXs I2 V1(rated) LV V2(rated) N1 N2 S(rated) Rs’ I1 V1(rated) HV N1 a= N2 = V1(rated) jXs’ V2(rated) N1 N2 S(rated) V2(rated) P.U. Equivalent Circuit of a Transformer. Select: Vb1 = V1(rated) Sb = S(rated) Select: Vb2/Vb1 = V2(rated) / V1(rated) or Vb2 = (V2(rated) / V1(rated))Vb1 Zb1 = Vb1/Ib1 = Vb12/Sb Sb = Vb1Ib1 Zb2 = Vb2/Ib2 = Vb22/Sb Ib2 = Sb/ Vb2 Zb1 / Zb2 = Vb12/ Vb22 = Vb12/( V2(rated) / V1(rated))2 Vb12 = 1/(1/a)2 = a2 Zb1 = Zb2 / k2 Zpu1 = Rs+jXs/Zb1 = Rs+jXs/ (Zb2/k2 ) = (Rs*k2) +(jXs*k2)/Zb2 = R’s+jX’s/ Zb2 = (Rs*k2 + jXs*k2)1/ Zb2 or Zpu1 = Zpu2 40 Rs jXs V1(rated) V2(rated) N1 N2 Vb1 Vb1 = V1(rated) Sb = S(rated 1 phase) Vb2 = V2(rated) Zb1 = (Vb1)2/Sb Zb2 = (Vb2)2/Sb I1 pu V1 pu Zpu Zpu Vb1 Vb2 Vb1 Zpu = Rs+jXs/Zb1 Rs/a2 + jXs/a2 V2(rated) N1 Vb2 N2 Vb2 Sb Vb1 I1 pu V1 pu Vb2 I2 pu V2 pu Sb = S1(rated) Vb2 = V2(rated) Zb1 = (Vb1)2/Sb Zb2 = (Vb2)2/Sb Zb2 = Zb1*k2 41 Transformation between two bases: ZL Selection 1: Sb1 = SA Vb1 = VA Then: Zb1 = (Vb1)2 / Sb1 Zpu1 = ZL/ Zb1 Selection 2: Sb2 = SB Vb2 = VB Then: Zb2 = (Vb2)2 / Sb2 Zpu2 = ZL/ Zb2 Zpu2 / Zpu1 = ZL / Zb2 x Zb1 / ZL = Zb1 / Zb2 = (Vb1)2 / Sb1 x Sb2 / (Vb2)2 Zpu2 = Zpu1 (Vb1 / Vb2)2 (Sb2 / Sb1) “1” = old “2” = new Zpu (new) = Zpu (old) (Vb (old) / Vb (new))2 (Sb (new) / Sb (old)) 42