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Top 10 Reasons You Need Temposonics Next Generation Products Temposonics® Top 10 • Agenda – Welcome! – What is the Next Generation Platform? – Top 10 Reasons – Demonstration – Closing Temposonics® Top 10 • A Little History – Temposonics I (1979) • First magnetostrictive position feedback sensor (1974) • Required interface / conditioning electronics (AOM / DIB …) – Temposonics II (1989) • “All-in-Head” design • Personality modules – Temposonics III (1997) • Modular, SE-based design • Analog based sensing (L-Series) • Digital “smart” sensors (R-Series SSI, Fieldbus, etc.) – What’s next? Temposonics® Top 10 • Motivation for Next Generation Platform – Continue to innovate without leaving customers behind – Create foundation for core of future Temposonics designs – Satisfy the needs of large installed base of customers • Provide a logical migration path for customers • Focus on backwards compatibility in addition to functionality and performance • Provide added value & functionality – Extended diagnostics – Expanded programmability – Reduced setup and troubleshooting effort – Enhanced durability & reliability Temposonics® Top 10 • The New Temposonics Product Family – New R-Series - Next Generation Platform Product • State-of-the-art magnetostrictive feedback performance • “Smart” sensor for sophisticated control architectures • Full line of analog, digital serial and fieldbus outputs – G-Series - Next Generation Platform Product • Traditional high performance • Enhanced functionality & diagnostics • Backwards compatible for T2 and L-Series replacements – E-Series • Basic performance and functionality • Competitively priced Temposonics® Top 10 Top 10 Reasons to Use Next Generation MTS Temposonics Sensors 1. 2. NEW RUGGEDIZED DESIGN maximizes your machine productivity and uptime while sensor diagnostics minimize your cost of operation and maintenance SAVE AS MUCH AS 15% IN SENSOR COSTS when replacing previous generation models 3. SENSORS ARE BACKWARDS COMPATIBLE with previous generation models 4. DIAGNOSTIC LED'S SAVE HOURS of troubleshooting time without the need for voltmeter or oscilloscope 5. ENHANCED CIRCUITRY PROTECTION virtually eliminates the chance of damaging sensing electronics due to mis-wiring 6. SAVE TIME with external/remote programmability – no need to open sensor housing to make adjustments 7. SENSORS IMMEDIATELY DETECT a missing magnet or improper magnet installation 8. SENSORS ELIMINATE THE NEED to remove oil or re-purge air from the hydraulics when replacing or upgrading a sensor 9. REDUCE YOUR INVENTORY by stocking one programmable sensor model that provides migration path options and supports future platforms 10. ORIGINAL FACTORY SETTINGS and user-adjusted parameters are saved in memory, preserving sensor configuration information Reason #10 10. ORIGINAL FACTORY SETTINGS and useradjusted parameters are saved in memory, preserving sensor configuration information Reason #10 • Microprocessor based design enables … – Sophisticated communication between sensor and outside world • Infrared send and receive (G-Series) • Serial communication via robust standard industrial hardwired interfaces (RS-485 & RS-422) – External programmability • Sensor operational modes & parameters – E.g. voltage vs current, zero & span, etc. – Enhanced diagnostic capability • Built-in LEDs for status and error indication • Remote diagnostics over communication lines – Storage of original factory and current user parameter settings in EEPROM Reason #8 8. RH & GH SENSORS ELIMINATE THE NEED to remove oil or re-purge air from the hydraulics when replacing or upgrading a sensor Reason #8 • Completely new mechanical sensor package – Shorter electronics housing length (~ T2 length) – Sealed sensor electronics housing & sensing element (SE) with removable sensor “cartridge” – Incorporates IP 67 sealing and dual EMI shielding GHB / RHB Reasons #7 & #4 7. SENSORS IMMEDIATELY DETECT a missing magnet or improper magnet installation 4. DIAGNOSTIC LED'S SAVE HOURS of troubleshooting time without the need for voltmeter or oscilloscope Reasons #7 & #4 • Visual LED Codes – Includes, but not limited to: Green (“Power”) Red (“Error”) Description OFF OFF No supply voltage ON OFF Normal function ON ON Magnet not detected ON FLASHING Missing (external) interrogation FLASHING FLASHING Power out of range (high or low) OFF FLASHING IR programming mode FLASHING OFF Serial programming mode Reasons #9 & #6 9. REDUCE YOUR INVENTORY by stocking one programmable sensor model that provides migration path options and supports future platforms 6. SAVE TIME with external/remote programmability – no need to open sensor housing to make adjustments Reasons #9 & #6 • G-Series User Interface – On-board intelligence enables … • Visual LEDs for status and error indication • Infrared send & receive – Handheld Remote Programmer – PDA devices • Serial communication options – PC Setup Program – Third Party / Customized OEM products » Industrial Panel Meter/Programmer » PC/PLC Control Interface Reasons #9 & #6 • G-Series User Interface Summary LED Visual Indication Handheld Programmer GSeriesSensor PC Programming & DiagnosticInterface PLC/PC ControlInterface d i g i t a l Panel Meter/ Programmer ZERO 0.100 SETUP OK < > A B Reasons #9 & #6 • PC Based Programming and Diagnostics – MTS PC based software ideal when users: • Require additional programming and diagnostics capability – E.g. “bench configuring” of user’s sensor inventory • Have limited physical access to sensor - Remote programming and troubleshooting – This tool will also be a significant asset for user and factory field service support Serial Converter G-Series Sensor Windows PC Reasons #9 & #6 • PC Based Programming – Digital Pulse Outputs • Output mode selectable – Start/Stop or PWM • Interrogation mode selectable – Internal or External for PWM outputs • Number of Recirculations selectable - 1 to 15 for PWM outputs – Analog Outputs • Output mode selectable – Current or Voltage • Voltage output programmable – Adjustable within -10 and +10 Vdc (forward and reverse acting) – Multiple ranges selectable – E.g. 0-5, 5-0, 0-10, 10-0, etc. • Current output programmable – Adjustable within 0 and 20 mA (forward and reverse acting) – Multiple ranges selectable – E.g. 0-20, 20-0 • Zero and span adjustable across 100% of range (1” minimum stroke) Reasons #9 & #6 • G-Series PC Setup Software – Sensor Info Screen • Programmable Parameters • Factory Settings • Internal Sensor Variables • Diagnostic Codes – Output Setup Screen - Simple, intuitive, interactive • Recognizes sensor output type • Responds with only applicable options • Prompts user to confirm changes affecting operation Reasons #9 & #6 • “Remote” Programming w/Handheld Devices – Utilizes IR communications (coincident w/visual LEDs) – Provides user w/simple, low cost tool to adjust sensor output parameters (AKA “screwdriver replacement”) – Enables G-Series parameter programming: • For Digital Pulse Outputs – Start/Stop or PWM mode – Internal or External interrogation for PWM mode – Number of recirculations (1 to 15) for PWM mode • For Analog Outputs – Full adjustment for zero and span set points Reason #5 5. ENHANCED CIRCUITRY PROTECTION virtually eliminates the chance of damaging sensing electronics due to mis-wiring Reason #5 • G-Series Connection Options – Wiring – Only six pins/wires means less confusion Pin No. Wire Color Digital Pulse Outputs Function Analog Outputs Function 1 Gray (-) Gate for PWM (-) Stop for Start/Stop or Serial programming (RS-422) 0 to 10, -10 to +10 Vdc or 4 to 20 mA, 0 to 20 mA Forward & reverse acting 2 Pink (+) Gate for PWM (+) Stop for Start/Stop or Serial programming (RS-422) Return for Pin 1 3 Yellow (+) Interrogation for PWM (+) Start for Start/Stop or Serial programming (RS-422) Serial programming (RS-485) 4 Green (-) Interrogation for PWM (-) Start for Start/Stop or Serial programming (RS-422) Serial programming (RS-485) 5 Red or Brown Supply Voltage (+Vdc) Supply Voltage (+Vdc) 6 White DC Ground (for supply) DC Ground (for supply) Reason #5 • Enhanced Circuitry Protection – Over-voltage (on input voltage lines) to 36 Vdc – Mis-wiring protection to 30 Vdc for any conductor combination* – Allows for “hot-swapping” of sensors – More tolerant for field retrofits & replacments * Except for comm. lines on some bus sensors Reason #3 3. SENSORS ARE BACKWARDS COMPATIBLE with previous generation models Reason #3 • G-Series vs Legacy Sensor Comparison Specification Outputs vs Stroke Analog Output Ranges LED Indication Programmability User Programmable Parameters Input Voltage Range(s) Multiple Magnets (Start/Stop) Connection Options Ingress Protection Rating Electronics Housing Length * T2 L-Series G-Series 300” for all (not including current) 100” for Analog 300” for Digital Pulse 100” for Analog 300” for Digital Pulse Current not available -10 to +10 Vdc (fwd/rev) 0 and 4 to 20 mA (fwd/rev) 0 to 10 Vdc (fwd/rev) 0 and 4 to 20 mA (fwd/rev) 0 to +10 Vdc (fwd/rev) OR -10 to +10 Vdc (fwd/rev) No No Yes Pushbutton only Pushbutton (Analog) only IR or Hardwired (PC based) Analog – Null & Span (100%) Digital – Recircs (1-127) & Interrogation type Analog - Null & Span (5%) Digital - NA Analog – Null & Span (100%) Digital – Recircs (1-15) & Interrogation type +/-12 to +/-15 Vdc +13.5 to 26.4 Vdc (< 60”) +24 +/-10% Vdc (> 60”) +24 +20/-15% Vdc OR +9.0 to 28.8 Vdc Up to 15 Up to 6 Up to 15 Integral RB connector or cables w/in-line connectors Numerous integral connector and cable options Integral D60 connector or cables w/in-line connectors IP 65 IP 67 (LH) / IP 65 (LP) IP 67 for all 64 mm (2.52”) 80 mm (3.15”) 68 mm (2.68”) * H-Style Flange Face to Connector Flange Face Reason #3 • Power Supply Input Voltage – 1 = +24 Vdc (+20%, -15%), Standard – 2 = +9 to +28.8 Vdc • Optional (daughter board) • Used for Tempo II and LH replacements that used +/-15 Vdc inputs • Also works with standard 24 Vdc inputs Reason #3 • Connection Options – Integral Connector – Six-pin DIN standard – Integral Cable • Standard grey PVC jacket • NEW Heavy duty polyurethane (PUR) jacket cable option – More durable & compliant under environmental extremes – Oil resistant Reason #3 • Connection Options – Replacements and retrofits • Field installable connectors (to retrofit existing cables) • Adapter ("patch") cables • Integral cable w/inline (hanging) male connectors Adapter Cable Integral Cable w/ In-Line Connector Reason #2 2. SAVE AS MUCH AS 15% IN SENSOR COSTS when replacing previous generation models Reason #2 • Reduce Costs Using G-Series Sensors – Example: Replacing 12” Tempo II/RB/PWM with GH • Tempo II List Price* = $832 • “Drop-In” Replacement – GH Base Sensor List Price = $692 – Power Board Option = $73 – In-line Connector (Option #1) = $57 – Total w/Option #1 = $822 * 2004 Pricing Reason #2 • Reduce Costs Using G-Series Sensors – Example: Replacing 12” Tempo II/RB/PWM with GH • “Interim” Replacement* – GH Base Sensor List Price = $692 – Power Board Option = $73 – Adapter Cable (Option #2) = $95 – Total w/Option #2 = $860 * Accommodates eventual replacement of extension cable. Adapter cables can be reused on later replacements. Reason #2 • Reduce Costs Using G-Series Sensors – Example: Replacing 12” Tempo II/RB/PWM with GH • “Final Solution” Replacement* – GH Base Sensor List Price = $692 – Power Board Option = $73 – New 25’ Extension Cable (Option #3) = $120 – Total w/Option #3 = $885 * Replacement of extension cable is only required once. Reason #2 • Reduce Costs Using G-Series Sensors – Example: Replacing 12” Tempo II/RB/PWM with GH • Tempo II List Price = $832 • “Drop-In” Replacement = $822 (-$10 / -1%) • “Interim” Replacement = $860 (+$28 / +3%) • “Final Solution” Replacement = $885 (+$53 / +6.4%) • Direct G-Series Replacement = $692 (-$140 / 17%) – Customer invests a nominal cost for initial change to reap significant savings afterwards Reason #1 1. NEW RUGGEDIZED DESIGN maximizes your machine productivity and uptime while sensor diagnostics minimize your cost of operation and maintenance Reason #1 • Superior Ruggedness & Environmental Immunity – Improved shock and vibration rating • Shock – 100 g survivability • RMS Vibration – 10 g in-spec, 40 g survivability / 102000Hz – Double EMI shielding for industry’s highest EMC immunity protection (IEC 61000-4-2/3/4/5/8/8/9 Test Level 3, 4, Criteria A) – Electronics housings are IP67 – Heavy duty polyurethane cabling and Viton seal options for harsh environments – Better long term stability & reliability due to elimination of internal wiring, trim pots and switches Reason #1 • Diagnostics - Smart LEDs!!! Temposonics® Top 10 • Product Demonstration Temposonics® Top 10 Top 10 Reasons to Use Next Generation MTS Temposonics Sensors 1. 2. NEW RUGGEDIZED DESIGN maximizes your machine productivity and uptime while sensor diagnostics minimize your cost of operation and maintenance SAVE AS MUCH AS 15% IN SENSOR COSTS when replacing previous generation models 3. SENSORS ARE BACKWARDS COMPATIBLE with previous generation models 4. DIAGNOSTIC LED'S SAVE HOURS of troubleshooting time without the need for voltmeter or oscilloscope 5. ENHANCED CIRCUITRY PROTECTION virtually eliminates the chance of damaging sensing electronics due to mis-wiring 6. SAVE TIME with external/remote programmability – no need to open sensor housing to make adjustments 7. SENSORS IMMEDIATELY DETECT a missing magnet or improper magnet installation 8. SENSORS ELIMINATE THE NEED to remove oil or re-purge air from the hydraulics when replacing or upgrading a sensor 9. REDUCE YOUR INVENTORY by stocking one programmable sensor model that provides migration path options and supports future platforms 10. ORIGINAL FACTORY SETTINGS and user-adjusted parameters are saved in memory, preserving sensor configuration information Temposonics® Top 10 If you haven’t looked at Temposonics sensors lately, we hope these reasons make it worth your while to reconsider buying our products Contact your local MTS Temposonics sales representative for more info Thank you for attending!