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24 kV Compact Switchgear Unit ECOS-C •Slimmest compact system in its class •Eco-friendly •Digital protection relays easy to integrate •Easy to use •Single busbar insulated •Vacuum interrupter Type of switchgear unit The ECOS-C switchgear ring main unit is a type-tested, compact single busbar system with metal enclosure. Safe to touch The busbar systems and pre-selectors for busbars/earthing switch are completely safe to touch. They are single pole fluid insulated. Environmentally friendly fluid isolation The benefits of the excellent Midel 7131 insulation fluid as compared to mineral oil: Field of applications The ECOS-C switchgear unit is used indoors for energy distribution in medium-voltage networks: •Biodegradable •Self-extinguishing •Minimal built-up of waste gas •Non-toxic •High combustion point •High moisture tolerance •High thermal resistance • Transformer stations • Switching stations • Industrial installations • Rectifier stations No. of bays/combinations The ECOS-C is available with 2 to 7 bay units. Units can be combined by using a bay as a simple busbar tap and interconnection by cables. Suitable for more demanding applications in • tunnel construction • waterproofing zones • fire protection zones Cellpack Power Systems AG • Schützenhausstrasse 2 • 5612 Villmergen Phone +41(0)56 619 88 00 • Fax +41(0)56 619 88 04 http://powersystems.cellpack.com • [email protected] Medium-voltage unit ECOS-C Page 2 Design of the system The fluid-filled poletubes are sealed by means of a metal membrane system. This guarantees a high level of thightness of the moving switch elements. A fluid expansion tank with a front mounted level monitoring window provides additional reliability. 1. Sealing 2. Jacking ring The circuit breakers fitted in the pole tubes conduits are based upon vacuum interruptor technology and require no maintenance. When earthing switch and vacuum switch chamber are not fitted, the pole conduits are also used as busbar taps. 3. Pole tube cover with wave bellow 4. Drive lever 5. 4-lip sealing ring 6. Pole tube with corrugation The offset arrangement means connecting up the medium-voltage cables from the front is very easy using simple-to-fit, angled plug-in cable connectors. Surge arresters can also be connected if required. Split core type current transformers can be mounted in the cable terminal compartment. When a fault arc occurs, pressure relief is downwards into the false floor. Cellpack Power Systems AG • Schützenhausstrasse 2 • 5612 Villmergen Phone +41(0)56 619 88 00 • Fax +41(0)56 619 88 04 http://powersystems.cellpack.com • [email protected] Medium-voltage unit ECOS-C Page 3 Controls All switching elements and pre-selectors have mutual mechanical locking, and thereby guarantee high operational reliability. Grounding of the incoming or outgoing cable is always done via a circuit breaker, the earth switch is therefore safe to switch. The mechanical switch position indicators and the capacitive voltage display are idealy integrated in the mimic diagram of the front panel. 1. Position indicator for ON/OFF switch 2. Pre-selector locking flap (5) blocked in Position ON 3. ON/OFF switch 4. Indicator of spring pre-load 5. Pre-selector 6. Manual drive for main spring loading 7. Position indicator for pre-selector, busbar or earthing 8. Electronic protective relay (option) 9. Capacitive voltage display VDS (to EN 61243-5) on cable side 10. Mechanical cycle counter 11. Insulating fluid level indicator 7 bays = 1850 Dimensions 2 to 7 bays Height (mm) 1400 Width (mm) See dimensional drawing (right) Depth (mm) 1040 Height of secondary cabinet (mm) 500 Depth of secondary cabinet (mm) 398 Overall height (mm) 1900 6 bays = 1610 5 bays = 1370 4 bays = 1130 3 bays = 890 2 bays = 650 Cellpack Power Systems AG • Schützenhausstrasse 2 • 5612 Villmergen Phone +41(0)56 619 88 00 • Fax +41(0)56 619 88 04 http://powersystems.cellpack.com • [email protected] Medium-voltage unit ECOS-C Page 4 Technical details The ECOS-C switchgear unit is suitable for nominal voltages up to 24 kV and nominal currents up to 630 A. Refer to the following tables for details: Switchgear unit (EN 62271-200) ECOS-C 16 kA and ECOS-C 20 kA Rated voltage Ur 24 kV Rated short-time power frequency withstand Ud 50 kV Rated lightning impulse withstand voltage Up 125 kV Rated frequency fr 50 Hz Rated short-time current lk 20 kA Rated short-circuit duration tk 1s Rated surge current Ip 50 kA Rated normal current lr 630 A Rated normal current, busbar lr 630 A Ambient temperature* -25° to +50° C Fault arc qualification IAC A FL 20 kA 1s Service continuity category LSC 2 PM Degree of protection for the metal enclusure IP2x Degree of protection for the poletube/busbar assemblies IP63 Site altitude Insulating medium no limit Midel 7131, synthetic, dielectric liquid based on ester Pressure relief downwards * dependent on secondary equipment Circuit breaker (EN 62271-100) ECOS-C 16 kA ECOS-C 20 kA 24 kV 24 kV 1s 3s Rated short-time current lk 16 kA 20 kA Rated surge current Ip 40 kA 50 kA Rated short-circuit breaking current lsc 16 kA 20 kA Rated normal current lr 630 A 630 A Switching, mechanical M2 M2 Switching, electrical E1 E1 O-0,3s-CO-3min-CO O-0,3s-CO-3min-CO Rated voltage Ur Rated short-circuit duration tk Rated switching sequence Extinguishing medium Drive vacuum vacuum manual/motor drive manual/motor drive Cellpack Power Systems AG • Schützenhausstrasse 2 • 5612 Villmergen Phone +41(0)56 619 88 00 • Fax +41(0)56 619 88 04 http://powersystems.cellpack.com • [email protected] Medium-voltage unit ECOS-C Page 5 Options Digital protective relay Three types of digital protective relay («RN1» size) can be integrated directly in to the switchgear housing, depending on the selection of other options such as manual/motor operated mechanism, remote signaling etc. This means there is no need for an additional, secondary cabinet. Motor drive A motor drive can be fitted to every switching bay of the ECOS-C switchgear unit for the purposes of remote control. The motor drive raises the spring drive automatically as required. The manual drive (operator key) is not affected by the motor drive. A motor drive can also be fitted afterwards, with an operating voltage of 24 V DC, 48 V DC or 230 V AC (other voltages are available on request). Secondary cabinet Heater The ECOS-C switchgear unit can be fitted with a secondary cabinet for the installation of manufacturer-independent protection and measurement systems. Secondary cabinets can be easily removed for transportation and installation because the internal electrical connections are established with plug-in systems. The ECOS-C switchgear unit is intended for indoor use. A heater with integrated thermostat can be used where installation conditions have minimum temperatures below -5° C or extremely high air humidity (> 90%). Operating voltage is 230 V AC (others on request). Other options Current converters (split core transformers) and surge arresters can be fitted in the cable terminal compartment. Various variants for circuit breaker remote operation are available. Auxiliary voltages 24 V DC, 48 V DC, 230 V DC and 230 V AC are available for the switch-on and off coils, and the auxiliary contactors for the position remote indication of switches. Cellpack Power Systems AG • Schützenhausstrasse 2 • 5612 Villmergen Phone +41(0)56 619 88 00 • Fax +41(0)56 619 88 04 http://powersystems.cellpack.com • [email protected] Medium-voltage unit ECOS-C Page 6 Standard bays Busbar bay Circuit breaker bay Metering bay (single unit) A separate metering bay matching the ECOS-C unit is available in the same, approved housing (3-bay, air-insulated). Installation Floor openings A gap of at least 50 mm on the sides and 15 mm at the back must be left between the ECOS-C medium-voltage switchgear unit and the wall. For maintenance reasons, we recommend a distance of 100 mm from the unit to the building wall (on the sides as well as towards the rear). Appropriate openings must be provided because pressure is relieved downwards on the ECOS-C when a fault occurs. Appropriate floor depending of the number of bays or units combined. The floor recess is 2 x 65 mm shorter than the width of the system. The depth of the floor recess for all ECOS-C switchgear units is 230 mm. 2 bays 4 bays 3 bays Cellpack Power Systems AG • Schützenhausstrasse 2 • 5612 Villmergen Phone +41(0)56 619 88 00 • Fax +41(0)56 619 88 04 http://powersystems.cellpack.com • [email protected] Medium-voltage unit ECOS-C Page 7 5 bays 6 bays 7 bays Cellpack Power Systems AG • Schützenhausstrasse 2 • 5612 Villmergen Phone +41(0)56 619 88 00 • Fax +41(0)56 619 88 04 http://powersystems.cellpack.com • [email protected] Medium-voltage unit ECOS-C Page 8 Pressure relief Pressure relief on the ECOS-C switchgear unit is downwards into the false floor or conduit. The clearance of the false floor or conduit must be at least 230 mm. Side view Minimum 230 Front view Minimum [40+(n x 240)] 1 Floor opening 2 Direction of pressure relief 3 Expanded metal (provides on site) n = no. of bays Standards ECOS-C-PR-EN-21.05.2015 Subject to technical modifications. The ECOS-C switchgear unit satisfies the regulations and provisions valid at the time of type testing (2015). They are essentially for the 1 to 52 kV variants of the switchgear unit: • IEC 62271-1 Common specification • IEC 62271-100 AC circuit breakers • IEC 62271-102 AC disconnectors and earthing switches • IEC 62271-200 AC metal-enclosed switchgear and controlgear for rated voltages abov 1 kV and up to and including 52 kV • IEC 61243-5 Voltage detecting systems What does SF6 -free mean? In 1997, SF6 has been put on the Kyoto list of substances of which the use and emission should be minimized. SF6 is the most potent greenhouse gas currently known: 1 kg contributes as much to global warming as 23,900 kg of CO2. In the ECOS medium-voltage systems of Cellpack Power Systems AG, a fireproof, eco-friendly and synthetic ester-based dielectric insulating fluid, MIDEL 7131, is used as external insulation of the switching chamber and busbar system. What is SWISS LABEL? SWISS LABEL is a society for the promotion of Swiss products and services. The SWISS LABEL association is concerned essentially with brand and label care in the broadest sense. The mark may be claimed only for products that have been manufactured entirely in Switzerland or worked or processed in Switzerland to a certain extent. The Swiss portion of a product must currently be at least 70%. Cellpack Power Systems AG • Schützenhausstrasse 2 • 5612 Villmergen Phone +41(0)56 619 88 00 • Fax +41(0)56 619 88 04 http://powersystems.cellpack.com • [email protected]