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Transcript
Instruction Manual Hönle-MuC #43900 - #43950 Introduction The Hönle-MuC (Micro-Universal-Controller) is an all-purpose lamp controlling unit for use in one or two lamp systems. The Hönle-MuC is completely responsible for all signal handling, analysis and failure monitoring. The connection to the user’s SPS or similar highlevel power control is possible through the use of two 25-pin SubD connectors, meaning no supplementary wiring is needed, and that universal adjustment of the interface according to different customer requirements is possible. Via an illuminated display, all information and error-modes are able to be read at anytime. An integrated failure-memory enables comprehensive error tracking. The administration of various device configurations and settings through its software makes the universal applicableness of the Hönle-MuC possible. Features: • • • • • • • • • • • • • • Complete signal handling and failure analysis for 1 or 2 lamp systems Direct connection of control signals to the EPS, with failure analysis (set-value and monitoring of the lamp voltage) Integrated lamp-limit function Regulation of DC-fans (up to 40V / 50A), including optional speed monitoring Regulation of PWM-fans, including optional speed monitoring Separate shutter control for every lamp-head, including optional failure monitoring Temperature measurement in the lamp-head through a KTY sensor Separate operating hour counters for the lamp, EPS and MuC Separate counters for start-up and shutter cycles Customer interface through a SubD connector (separate for each lamp), with signals as follows: o Digital In: LampOn and ShutterOpen o Digital Out: UV-ready, shutter is open, shutter is closed o Digital Out: 7 programmable output signals (depending on the model) o Analog In: External set-value (0 – 10V) o Analog Out: Feedback of lamp-head temperature and lamp voltage External E-Stop port Optional RS232/RS485 interface (CAN in production stage) LCD text display to show status/error information Integrated error-memory, able to store the last 60 errors Page 1 Instruction Manual Hönle-MuC #43900 - #43950 User Menus Altogether there are 5 different menus, with each separate menu responsible for a certain system component. The menus are: Module 1/2, EPS 1/2, Lamp 1/2, Customer Interface and Failure-memory. To switch between menus, press the “menu” button until the desired menu is selected. If more options are available in a menu than can fit onto the screen, the desired option may be reached by using either the Ÿ or ź buttons. If after a certain time no button is pressed, the screen will automatically revert back to the Module 1/2 menu screen. Menu: Module1 / Module2 This menu gives an overview of the current operating conditions of the entire system. In this view the lamp status, shutter status and (if relevant) any current errors can be read. EPS Power: The current EPS power level as a percentage Status: Module 1 Lamp Operating Time: The operating hours counter begins counting as soon as the EPS sends the ready signal. The counter can be reset as necessary (refer to section “Resetting the Lamp Operating Hours Counter”) Shutter Status: ( ) = Shutter closed ) ( = Shutter open ( ( = Shutter error Status: Module 2 Lamp Status: O = Lamp OFF W = Waiting for lamp ready status * = Lamp ready E = Error – EPS ? = No ON signal – EPS Status Bar: See below Status Bar for Error Messages All error messages will appear in the status bar. Each error message defines an error and which group it belongs to, as described in the following table. Group Group = LMP1 or LMP2 Error in Lamp-head 1 / 2 Error Description TS Thermo Switch S1 Shutter Signal, both = 1 S0 Shutter Signal, both = 0 FN Fan Speed Error TW Temperature Warning Error Group Group = EPS1 or EPS2 Error in EPS 1 / 2 Error Description TE Temperature Error PE Phase / Network Error LE Lamp Error MS Master / Slave Error SE Accumulated Error Short Circuit / KE Short Circuit to Ground Page 2 Error Group = HMuC Error MC-Controller Error Description IC Internal Error TW Temperature Warning TE Temperature Error Instruction Manual Hönle-MuC #43900 - #43950 Manual Power Setting (if applicable) If the system configuration is set to SWMode=Int or SWMode=Auto, then the current power value of each respective lamp can be displayed on the control panel. Select the value to be changed by using the arrow keys, then press “enter” to confirm Adjust to desired value 0-100% and confirm with “enter” Note: On the display, the current value for the EPS will always be displayed. When the module is in StandBy-Mode (i.e. the shutter is closed), the stand-by value will shown. The desired operating value can still be changed in this mode. Resetting the Lamp Operating Hours Counters The lamp operating hours counters operate independently of each other, and as such can be individually reset e.g. after a lamp change Select the appropriate counter to be reset using the arrow keys and press “enter” Using the arrow keys, change the text from NO to YES and press “enter” to reset the counter Page 3 Instruction Manual Hönle-MuC #43900 - #43950 Viewing the Shutter Tally Display / Start-up Counter / Operating Hours EPS In the menu Modul 1/2 move through the display using the ź key until the following is displayed: Counter for module 1 Counter for module 2 Counter for Shutter Openings Counter for EPS Start-ups Operating Hours EPS Note: These counters cannot be reset through the software back to 0. Viewing the Device Type / Software Version / Serial Number / Temperature In the menu Modul 1/2 move through the display using the ź key until the following is displayed: Device Overview Software Version MuC Operating Hours (cannot be reset) Current Internal Temperature in the MuC MuC Serial Number High Temperature Cut-out: To protect the electronics, the Hönle-MuC utilises internal temperature monitoring. If the internal temperature is >60°C a warning will appear on the display. If the internal temperature becomes >70°C, all connected loads (i.e. the contactor to the lamp, fan etc.) will automatically be switched off and an error message will be displayed on screen. Page 4 Instruction Manual Hönle-MuC #43900 - #43950 Menu: EPS1 / EPS2 This menu displays all information relevant to the two EPS’s. Information about EPS1 Information about EPS2 SW: (Set Value) The current set value for the voltage of the EPS UL: (U_Lamp) The confirmed value from the EPS of the current lamp voltage Digital Status Signal from the EPS: Explanation of the individual bits: Page 5 Lamp error Short circuit Phase / Network error Temperature error Unit is on Lamp ready Accumulated error Master / Slave error 8 7 6 5 4 3 2 1 MS SE RE ON TE PE KE LE Instruction Manual Hönle-MuC #43900 - #43950 Menu: Lamp1 / Lamp2 This menu displays all information relevant to the lamp units and the affiliated fans. Depending on the individual fan type (DC or PWM), the value adjacent to FAN is shown as a voltage (for the DC) or as a percentage (for the PWM). Display for DC-Fan TEMP: (Lamp-head Temperature) Current exhaust air temperature from the lamp-head (measured with a KTY sensor) Display for PWM-Fan FAN: (Fan Speed) Depending on the fan type, the fan speed is displayed as a voltage or as a percentage value Page 6 Contactor for fan Fan OK Solenoid Valve / Shutter 2 1 MV FS Shutter ist closed 4 3 2 1 TS SO SC FN Shutter is open Digital Relay Output to the Lamp/Fan: Explanation of the individual bits: Thermo switch Digital Status Signal from the Lamp/Fan: Explanation of the individual bits: Instruction Manual Hönle-MuC #43900 - #43950 Menu: SubD1 / SubD2 This menu displays all information relevant to the customer interface. Information about the analog/digital I/O signals is shown here. Us: (External Set Value) Externally set voltage value for the lamp power 0-100%. If the internal set value is chosen in the configuration, -int- will be displayed On: (Input LampOn) Indicates whether the signal to switch the lamp on has been given through the SubD connector SHOP: (Input Shutter Open) Indicates whether the signal to open the shutter has been given through the SubD connector Viewing the Status of the Occupied Digital Outputs In the menu SUBD 1/2 move through the display using the ź key until the following is displayed. At the customer interface (SubD1/SubD2) of the MuC, there are 3 separate digital outputs for each lamp unit, with the following functions being available: ready: (Digital Output ready) When the UV lamp has achieved ready status, the digital output of the SubD connector will be set SHclosed: (Digital Output Shutter closed) This digital output of the SubD connector will be set when the shutter is closed SHopened: (Digital Output Shutter opened) This digital output of the SubD connector will be set when the shutter is open Note: Each of the outputs are invertible through the device configuration (as defined by the type of device), so that the output signals specified above depend on whether the device is configured as low or high active. Page 7 Instruction Manual Hönle-MuC #43900 - #43950 Viewing the Status of the Programmable Outputs The Hönle-MuC has 7 further programmable outputs available on each SubD connector (SubD1/SubD2). In the menu SUBD 1/2 move through the display using the ź key until the following is displayed: Function of each Digital Output: From these two lines, the respective function of the programmable outputs can be read. The operations currently implemented can be deciphered by combining one letter from the top line with the one directly below it, and by then referring to the table (shown below). A0-6: Programmable Outputs A0-A6 Shows the current status of the 7 programmable outputs A0-A6 The function of the outputs depends upon what type of device it is connected to, and can be found in the following table: 0 1 LE KE PE TE NO MS SE EE SH FN TW UW UE TS TF Output is always OFF Output is always ON Output for EPS – Lamp error Output for EPS – Short circuit / Short circuit to ground Output for EPS – Phase / Network error Output for EPS – Temperature error Output for error, no EPS present (no ON signal registered from the EPS) Output for EPS – Master / Slave error Output for EPS – Accumulated error Output for EPS-error (KE + PE + TE + MS) Output for shutter error Output for fan error (no FanOK signal) Output for temperature warning, lamp-head (temperature > threshold) Output for temperature warning, MC-Controller (internal temperature > 60°C) Output for temperature error, MC-Controller (internal temperature > 70°C) Output for thermo switch in the lamp-head (temperature error, lamp-head) Output for FN + TS + UE Note: Each of the outputs are invertible through the device configuration (as defined by the type of device), so that the output signals specified above depend on whether the device is configured as low or high active. Page 8 Instruction Manual Hönle-MuC #43900 - #43950 Viewing the Status of the Analog Outputs In the menu SUBD 1/2 move through the display using the ź key until the following is displayed: U_LA: Analog Output U_Lamp The analog output for feedback of the current lamp power. Scaling occurs according to the calibration configuration of each unit. U_RT: Analog Output Temperature The analog output for feedback of the current temperature in the lamp-head. Scaling occurs according to the calibration configuration of each unit. Error-memory The Hönle-MuC contains an error-memory able to store up to the last 60 errors. All error messages are stored in this section, along with the corresponding time (as according to the operating hours counter) that the error occurred. After more than 60 error events have occurred, the oldest entry will subsequently be deleted with each new error that occurs. Page Number: 00-19 The most recent error is always situated on page 00 in the first position. With every new entry, the old errors are automatically pushed down one row. Error Code: For internal use only Time of Error Occurrence: According to the operating hours counter Group = LMP1 or LMP2 Error in Lamp-head 1 / 2 Error Description TS Thermo Switch S1 Shutter Signal, both = 1 S0 Shutter Signal, both = 0 FN Fan Speed Error TW Temperature Warning Error Description: See table below Group = EPS1 or EPS2 Error in EPS 1 / 2 Error Description TE Temperature Error PE Phase / Network Error LE Lamp Error MS Master / Slave Error SE Accumulated Error Short Circuit / KE Short Circuit to Ground Page 9 Group = HMuC Error MC-Controller Error Description IC Internal Error TW Temperature Warning TE Temperature Error Instruction Manual Hönle-MuC #43900 - #43950 Control Panel Operation The Hönle-MuC is designed to be operated through external interface signals, but depending on the software configuration, it may also be operated via the integrated control panel. If necessary, utilising the integrated control panel allows separate device configuration of each device type. If control panel operation is chosen, the following key controls are valid: Lamp Ignition: Press this button to start both lamps Open Shutter: Press this button to open both shutters Note: To operate the Hönle-MuC through the integrated control panel, no signal is allowed to be received through either of the SubD connectors. Status LEDs The Hönle-MuC indicates the current operating conditions through 2 LEDs. Network Error LED: This LED will light up when a problem with the supply voltage of the MC-Controller occurs Status LED: Gives the current status of the lamps and shutters (refer to table below) Key for Status LED: Off Blinking green Bright green Orange Blinking red Blinking red (long – short) Both lamps are OFF Warming-up period Ready for operation At least one shutter is open Error Error has occurred, lamps have been switched off Resetting the Settings The Hönle-MuC is able to be restored to its factory settings, according to the particular device type. After resetting, the operating hours counter and the error log will remain unchanged. Resetting: Hold down the * key for five seconds, move the cursor to YES, then press “enter” Page 10