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GEP200-4 Designed for the Rental Market EU Stage II Emissions Compliant Diesel Generator Set Exclusively from your Cat® dealer Image may not represent actual model and options Output Ratings 380-415V, 50 Hz Prime* Standby* 180.0 kVA 144.0 kW 200.0 kVA 160.0 kW * KEY FEATURES RELIABLE PERKINS DIESEL ENGINE Perkins engine certified to EU 2007 Stage II emissions standards, delivering industry leading fuel efficiency, load acceptance and product life Replaceable air, fuel, and oil filters positioned for easy access and serviceability MATCHED GENERATOR AND REGULATOR Self-exciting, self-regulating brushless generators built for extended, dependable life. Fully sealed regulator accurately maintains load voltage at +/-0.5% from no load to full load SUPERIOR SOUND-ATTENUATED ENCLOSURE Highly corrosion-resistant galvanized steel construction provides a long-lasting exterior finish Scratch and rust resistant zinc phosphate and polyester powder-coated paint Single piece main roof incorporating flushmounted rain caps with compression seals provides protection from water ingress Corner posts and air handling units comprised of high-grade composite materials Noise absorbent materials and smart design help make the generators among the quietest in the world (typically less than 65 dBA @ 7meters/95 LWA) Internal exhaust silencer system enhances generator set safety, aesthetics, and silencer life Lockable control panel viewing window and fuel fill and battery access doors improves safety and security RENTAL PACK Select features enhance usability in rental applications Forklift access, battery disconnect switch, RacorTM fuel water separator, three way fuel valves, breaker terminal extensions LEHF0169-00 INTEGRATED CONTROL PANEL AND CIRCUIT BREAKER Fully equipped control panel with all necessary gauges and protective features Fully rated mainline circuit breaker housed in vibration isolated sheet steel enclosure RUNNING TIME Redesigned fuel tank always delivers eight hours of performance at 100% of rated load in prime applications while meeting the strictest environmental regulations required today Environmentally sensitive fuel tank design provides 110% spill containment of all engine fluids ENHANCED SERVICEABILITY Oversized hinged or lift-off doors allow for faster and easier maintenance Single-side access to all regularly serviced parts Tower control panel with full height hinged door and removable gland plate allows full access to cable from both vertical or horizontal locations with eight times outside diameter bend radius Fuel pipe installation through dedicated access holes located on the same side as the remote tank fuel transfer connection Purpose designed base frame drag points and an internal single point lift allow for easy handling FLEXIBILITY Common platform design maximizes opportunity for usage in rental or sales applications Factory Installed Standard and Optional Equipment SYSTEM STANDARD EQUIPMENT Genset Perkins diesel engine certified to meet EU 2007 Stage II emissions standards Electronic governor Replaceable element, dry cartridge type air filters Heavy duty industrial exhaust silencer 8 hour fuel tank Replaceable element fuel filter Spin-on full flow lube oil filters Power Wizard 1.1 Control panel Self exciting, self regulating, brushless alternator with automatic voltage regulator and IP23 protection Robust steel constructed base frame with vibration isolators between base and engine-alternator 12V starting motor and battery charging alternator High capacity, low maintenance battery, battery rack (base mounted) and heavy duty cables Radiator and cooling fan with coolant fill (50% antifreeze protection to -36 C) CE guards for fan, fan drive, and charging alternator 3-Pole molded case circuit breaker Coolant and lube oil drains piped to edge of baseframe OPTIONAL FEATURES Recommended for Rental Sound attenuated enclosure (includes single point lift and exhaust silencer system with anti-rattle bushes) Bunded base tank Rental Pack (Forklift base feet, Racor fuel/water separator, 3-way fuel valves, Battery isolator switch Breaker terminal extensions) Isochronous electronic governor 4-Pole Circuit Breaker Permanent magnet excitation system and upgraded AVR options PowerWizard 1.1+ Control Panel (includes auto start capability) Control Panel Upgrades Speed adjust potentiometer Voltage adjust potentiometer Panel mount audible alarm Overload shutdown via breaker Protective devices Low fuel level alarm and shutdown Low coolant level shutdown Fuel level sender and display Earth fault / leakage Other OPTIONAL FEATURES Battery charger Coolant heater Anti-condensation heater Control panel upgrades Lube oil temperature gauge Volt free contacts Control panel heater Remote monitor & control Programmable annunciator Manual fuel pump Lube oil drain pump Language options Protective devices High fuel level alarm Low coolant temperature alarm High lube oil temperature shutdown Toolkit Test reports and Inspections CE certification LEHF0169-00 2 Technical Data Alternator Diesel Engine Manufacturer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Olympian Model . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LL5014F Winding Pitch - Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2/3 - 6 No. of wires - poles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 - 4 Excitation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shunt Number of bearings. . . . . . . . . . . . . . . . . . . . . . . . Single bearing Insulation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Class H Ingress Protection Rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . IP23 Alignment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pilot shaft Overspeed capability . . . . . . . . . . . . . . . . . . . . . . . . . . . 2250 RPM AVR Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . R448 Voltage regulation (steady state%) . . . . . . . . . . . . . . . . . . . ± 1⁄2% Wave form NEMA = TIF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Waveform IEC = THF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2% Total Harmonic Content LL/LN . . . . . . . . . . . . . . . . . . . . . . . 4% Radio interference suppression is in line with European Standard EN61000-6 Manufacturer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Perkins Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1106C-E66TAG4 No of cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 / in-line Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 stroke Bore – mm (in). . . . . . . . . . . . . . . . . . . . . . . . . . . . 105.0 mm (4.1 in) Stroke – mm (in) . . . . . . . . . . . . . . . . . . . . . . . . . . . 127.0 mm (5.0 in) 3 Displacement – L (cu in) . . . . . . . . . . . . . . . . . . . . . . 6.6 L (402.8 in ) Engine RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1500 Induction . . . . . . . . . . . . . . . . Turbocharged Air to Air Charge Cooled Governor type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electronic Governing class . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ISO8528 G2 Engine electrical system ……………………… 12V / Negative ground Battery charger amps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 Recommended fuel . . . . . . . . . . . . . . . . . . . . . . . . . . Class A2 Diesel Oil Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . API CH4/CI4 15W-40 Units 50Hz Prime 50 Hz Standby 60 Hz Prime 60Hz Standby RPM kW (hp) kPa (psi) kW 1500 163.7 (220.0) 1985.0 (287.9) 8.8 1500 180.5 (242.0) 2188.0 (317.4) 8.8 - - L/hr (gal/hr) L/hr (gal/hr) L/hr (gal/hr) 39.7 (10.5) 30.5 (8.1) 20.7 (5.5) 43.5 (11.5) 33.7 (8.9) 23.0 (6.1) - - m /min (cfm) kPa (in H2O) 11.3 (399) 8.0 (32.1) 11.7 (413) 8.0 (32.1) - - °C (°F) m /min (cfm) L (gal) 50 309.0 (10912) 27.0 (7.1) 50 309.0 (10912) 27.0 (7.1) - - L (gal) L (gal) 16.5 (4.4) 15.5 (4.1) 16.5 (4.4) 15.5 (4.1) - - m3/min (cfm) °C (°F) 19.4 (685) 440 (824) 19.4 (685) 453 (847) - - dB(A) dB(A) dB(A) 78.1 66.2 60.2 78.3 66.5 60.5 - - PERFORMANCE DATA Engine Speed Gross Engine Power BMEP Regenerative Power Fuel System Fuel consumption * 100% Load 75% Load 50% Load (*based on diesel fuel with a specific gravity of 0.85 and conforming to BS2869, Class A2) Air System Combustion air flow Maximum combustion air intake restriction Cooling System Ambient Capability Radiator cooling air flow Cooling system capacity Lubrication System Total oil capacity Oil pan Exhaust System Exhaust gas flow Exhaust gas temperature Noise Rating @ 100% Load (with optional enclosure)* @ 1meter @ 7 meters @ 15 meters Alternator Data Frequency Voltages Motor Starting Capability Short Circuit Capacity ** Reactances Xd X’d X’’d LEHF0169-00 3 3 Hz V 50 50 50 50 60 60 60 60 60 415/240 400/230 230/115 200/115 380/220 220/110 220/127 480/277 240/139 380/220 220/110 240/120 208/120 230/115 440/254 220/127 kVA % 414 300 389 300 356 300 457 300 - - - - - P.U. P.U. P.U. 2.515 0.123 0.074 2.707 0.133 0.080 2.999 0.147 0.088 2.237 0.110 0.066 - - - - - 3 Weights and Dimensions Model GEP200-4 with optional sound attenuated enclosure GEP200-4 with optional sound attenuated enclosure and forklift pockets Weight with Lube oil and Coolant kg (lb) Length mm (in) Width mm (in) Height mm (in) Fuel capacity L (US gal) 3520 (138.6) 1320 (52.0) 1815 (71.5) 418 (110) 2020 (4453) 3520 (138.6) 1320 (52.0) 1915 (75.5) 418 (110) 2020 (4453) Note: General configuration not to be used for installation. Unit shown with optional sound attenuated enclosure and forklift pockets. DEFINITIONS AND CONDITIONS Standby Rating These ratings are applicable for supplying continuous electrical power (at variable load) in the event of a utility power failure. No overload is permitted on these ratings. The alternator on this model is peak continuous rated (as defined in ISO 8528-3). Prime Rating These ratings are applicable for supplying continuous electrical power (at variable load) in lieu of commercially purchased power. There is no limitation to the annual hours of operation and this model can supply 10% overload power for 1 hour in 12 hours. Standard Reference Conditions Note: Standard reference conditions 25 C (77 F) air inlet temperature, 100m (328 ft) A.S>L. 30% relative humidity. Fuel consumption data at full load with diesel fuel with specific gravity of 0.85 and conforming to BS2869:1998, Class A2. Quality Standards BS4999, BS5000, BSEN60034, BSEN61000, IEC60034 Warranty All equipment carries full manufacturer’s warranty. Information contained in this publication may be considered confidential. Discretion is recommended when distributing. Materials and specifications are subject to change without notice. CAT, CATERPILLAR, their respective logos, OLYMPIAN, “Caterpillar Yellow,” the “Power Edge” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission. www.OlympianPower.com LEHF0169-00 LEHF0169-00 (03-11) 4 © 2011 Caterpillar All rights reserved. Printed in U.S.A.