Download GEP200-4

GEP200-4
Designed for the Rental Market
EU Stage II Emissions Compliant
Diesel Generator Set
Exclusively from your Cat® dealer
Image may not represent actual model and options
Output Ratings
380-415V, 50 Hz
Prime*
Standby*
180.0 kVA
144.0 kW
200.0 kVA
160.0 kW
* KEY FEATURES
RELIABLE PERKINS DIESEL ENGINE
Perkins engine certified to EU 2007 Stage II
emissions standards, delivering industry leading
fuel efficiency, load acceptance and product life
Replaceable air, fuel, and oil filters positioned for
easy access and serviceability
MATCHED GENERATOR AND REGULATOR
Self-exciting, self-regulating brushless
generators built for extended, dependable life.
Fully sealed regulator accurately maintains load
voltage at +/-0.5% from no load to full load
SUPERIOR SOUND-ATTENUATED ENCLOSURE
Highly corrosion-resistant galvanized steel
construction provides a long-lasting exterior
finish
Scratch and rust resistant zinc phosphate and
polyester powder-coated paint
Single piece main roof incorporating flushmounted rain caps with compression seals
provides protection from water ingress
Corner posts and air handling units comprised of
high-grade composite materials
Noise absorbent materials and smart design
help make the generators among the quietest in
the world (typically less than 65 dBA @
7meters/95 LWA)
Internal exhaust silencer system enhances
generator set safety, aesthetics, and silencer life
Lockable control panel viewing window and fuel
fill and battery access doors improves safety
and security
RENTAL PACK
Select features enhance usability in rental
applications
Forklift access, battery disconnect switch,
RacorTM fuel water separator, three way fuel
valves, breaker terminal extensions
LEHF0169-00
INTEGRATED CONTROL PANEL AND CIRCUIT
BREAKER
Fully equipped control panel with all
necessary gauges and protective features
Fully rated mainline circuit breaker housed
in vibration isolated sheet steel enclosure
RUNNING TIME
Redesigned fuel tank always delivers eight
hours of performance at 100% of rated
load in prime applications while meeting
the strictest environmental regulations
required today
Environmentally sensitive fuel tank design
provides 110% spill containment of all
engine fluids
ENHANCED SERVICEABILITY
Oversized hinged or lift-off doors allow for
faster and easier maintenance
Single-side access to all regularly serviced
parts
Tower control panel with full height hinged
door and removable gland plate allows full
access to cable from both vertical or
horizontal locations with eight times outside
diameter bend radius
Fuel pipe installation through dedicated
access holes located on the same side as
the remote tank fuel transfer connection
Purpose designed base frame drag points
and an internal single point lift allow for
easy handling
FLEXIBILITY
Common platform design maximizes
opportunity for usage in rental or sales
applications
Factory Installed Standard and Optional Equipment
SYSTEM
STANDARD EQUIPMENT
Genset
Perkins diesel engine certified to meet EU 2007 Stage II emissions standards
Electronic governor
Replaceable element, dry cartridge type air filters
Heavy duty industrial exhaust silencer
8 hour fuel tank
Replaceable element fuel filter
Spin-on full flow lube oil filters
Power Wizard 1.1 Control panel
Self exciting, self regulating, brushless alternator with automatic voltage regulator and IP23 protection
Robust steel constructed base frame with vibration isolators between base and engine-alternator
12V starting motor and battery charging alternator
High capacity, low maintenance battery, battery rack (base mounted) and heavy duty cables
Radiator and cooling fan with coolant fill (50% antifreeze protection to -36 C)
CE guards for fan, fan drive, and charging alternator
3-Pole molded case circuit breaker
Coolant and lube oil drains piped to edge of baseframe
OPTIONAL FEATURES
Recommended for
Rental
Sound attenuated enclosure (includes single point lift and exhaust silencer system with anti-rattle bushes)
Bunded base tank
Rental Pack (Forklift base feet, Racor fuel/water separator, 3-way fuel valves, Battery isolator switch
Breaker terminal extensions)
Isochronous electronic governor
4-Pole Circuit Breaker
Permanent magnet excitation system and upgraded AVR options
PowerWizard 1.1+ Control Panel (includes auto start capability)
Control Panel Upgrades
Speed adjust potentiometer
Voltage adjust potentiometer
Panel mount audible alarm
Overload shutdown via breaker
Protective devices
Low fuel level alarm and shutdown
Low coolant level shutdown
Fuel level sender and display
Earth fault / leakage
Other OPTIONAL
FEATURES
Battery charger
Coolant heater
Anti-condensation heater
Control panel upgrades
Lube oil temperature gauge
Volt free contacts
Control panel heater
Remote monitor & control
Programmable annunciator
Manual fuel pump
Lube oil drain pump
Language options
Protective devices
High fuel level alarm
Low coolant temperature alarm
High lube oil temperature shutdown
Toolkit
Test reports and Inspections
CE certification
LEHF0169-00
2
Technical Data
Alternator
Diesel Engine
Manufacturer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Olympian
Model . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LL5014F
Winding Pitch - Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2/3 - 6
No. of wires - poles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 - 4
Excitation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shunt
Number of bearings. . . . . . . . . . . . . . . . . . . . . . . . Single bearing
Insulation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Class H
Ingress Protection Rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . IP23
Alignment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pilot shaft
Overspeed capability . . . . . . . . . . . . . . . . . . . . . . . . . . . 2250 RPM
AVR Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
R448
Voltage regulation (steady state%) . . . . . . . . . . . . . . . . . . . ± 1⁄2%
Wave form NEMA = TIF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Waveform IEC = THF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2%
Total Harmonic Content LL/LN . . . . . . . . . . . . . . . . . . . . . . . 4%
Radio interference suppression is in line with European Standard
EN61000-6
Manufacturer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Perkins
Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1106C-E66TAG4
No of cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 / in-line
Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 stroke
Bore – mm (in). . . . . . . . . . . . . . . . . . . . . . . . . . . . 105.0 mm (4.1 in)
Stroke – mm (in) . . . . . . . . . . . . . . . . . . . . . . . . . . . 127.0 mm (5.0 in)
3
Displacement – L (cu in) . . . . . . . . . . . . . . . . . . . . . . 6.6 L (402.8 in )
Engine RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1500
Induction . . . . . . . . . . . . . . . . Turbocharged Air to Air Charge Cooled
Governor type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electronic
Governing class . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ISO8528 G2
Engine electrical system ……………………… 12V / Negative ground
Battery charger amps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Recommended fuel . . . . . . . . . . . . . . . . . . . . . . . . . . Class A2 Diesel
Oil Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . API CH4/CI4 15W-40
Units
50Hz
Prime
50 Hz
Standby
60 Hz
Prime
60Hz
Standby
RPM
kW (hp)
kPa (psi)
kW
1500
163.7 (220.0)
1985.0 (287.9)
8.8
1500
180.5 (242.0)
2188.0 (317.4)
8.8
-
-
L/hr (gal/hr)
L/hr (gal/hr)
L/hr (gal/hr)
39.7 (10.5)
30.5 (8.1)
20.7 (5.5)
43.5 (11.5)
33.7 (8.9)
23.0 (6.1)
-
-
m /min (cfm)
kPa (in H2O)
11.3 (399)
8.0 (32.1)
11.7 (413)
8.0 (32.1)
-
-
°C (°F)
m /min (cfm)
L (gal)
50
309.0 (10912)
27.0 (7.1)
50
309.0 (10912)
27.0 (7.1)
-
-
L (gal)
L (gal)
16.5 (4.4)
15.5 (4.1)
16.5 (4.4)
15.5 (4.1)
-
-
m3/min (cfm)
°C (°F)
19.4 (685)
440 (824)
19.4 (685)
453 (847)
-
-
dB(A)
dB(A)
dB(A)
78.1
66.2
60.2
78.3
66.5
60.5
-
-
PERFORMANCE DATA
Engine Speed
Gross Engine Power
BMEP
Regenerative Power
Fuel System
Fuel consumption *
100% Load
75% Load
50% Load
(*based on diesel fuel with a specific gravity of 0.85 and
conforming to BS2869, Class A2)
Air System
Combustion air flow
Maximum combustion air intake
restriction
Cooling System
Ambient Capability
Radiator cooling air flow
Cooling system capacity
Lubrication System
Total oil capacity
Oil pan
Exhaust System
Exhaust gas flow
Exhaust gas temperature
Noise Rating @ 100% Load
(with optional enclosure)*
@ 1meter
@ 7 meters
@ 15 meters
Alternator Data
Frequency
Voltages
Motor Starting Capability
Short Circuit Capacity **
Reactances
Xd
X’d
X’’d
LEHF0169-00
3
3
Hz
V
50
50
50
50
60
60
60
60
60
415/240
400/230
230/115
200/115
380/220
220/110
220/127
480/277
240/139
380/220
220/110
240/120
208/120
230/115
440/254
220/127
kVA
%
414
300
389
300
356
300
457
300
-
-
-
-
-
P.U.
P.U.
P.U.
2.515
0.123
0.074
2.707
0.133
0.080
2.999
0.147
0.088
2.237
0.110
0.066
-
-
-
-
-
3
Weights and Dimensions
Model
GEP200-4 with optional sound attenuated
enclosure
GEP200-4 with optional sound attenuated
enclosure and forklift pockets
Weight with Lube oil
and Coolant
kg (lb)
Length
mm (in)
Width
mm (in)
Height
mm (in)
Fuel
capacity
L (US gal)
3520 (138.6)
1320 (52.0)
1815 (71.5)
418 (110)
2020 (4453)
3520 (138.6)
1320 (52.0)
1915 (75.5)
418 (110)
2020 (4453)
Note: General configuration not to be used for installation. Unit shown with optional sound attenuated enclosure
and forklift pockets.
DEFINITIONS AND CONDITIONS
Standby Rating
These ratings are applicable for supplying continuous electrical power (at variable load) in the event of a utility power
failure. No overload is permitted on these ratings. The alternator on this model is peak continuous rated (as defined in
ISO 8528-3).
Prime Rating
These ratings are applicable for supplying continuous electrical power (at variable load) in lieu of commercially purchased
power. There is no limitation to the annual hours of operation and this model can supply 10% overload power for 1 hour
in 12 hours.
Standard Reference Conditions
Note: Standard reference conditions 25 C (77 F) air inlet temperature, 100m (328 ft) A.S>L. 30% relative humidity. Fuel
consumption data at full load with diesel fuel with specific gravity of 0.85 and conforming to BS2869:1998, Class A2.
Quality Standards
BS4999, BS5000, BSEN60034, BSEN61000, IEC60034
Warranty
All equipment carries full manufacturer’s warranty.
Information contained in this publication may be considered confidential. Discretion is recommended when distributing.
Materials and specifications are subject to change without notice.
CAT, CATERPILLAR, their respective logos, OLYMPIAN, “Caterpillar Yellow,” the “Power Edge” trade dress as
well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
www.OlympianPower.com
LEHF0169-00
LEHF0169-00 (03-11)
4
© 2011 Caterpillar
All rights reserved.
Printed in U.S.A.