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Primary Switch Mode Power Supply MINI-PS-120-230 AC/24DC/0.65 MINI POWER provides: • Extra narrow widths of 22.5 and 45 mm (0.886 and 1.772 in.) • Global use due to a wide range input • A high level of operational safety in complex global networks • Reliable start up of heavy loads due to POWER BOOST The reliability of a power supply determines the availability of individual components in a system and whether complex systems can function safely. The globalization of markets increases the demands placed on the power supply. A wide range input and a high level of availability are required. These requirements are met by MINI POWER. 1. Brief Description MINI POWER is the extra narrow power supply, which is available in widths of 22.5 and 45 mm (0.886 and 1.772 in.). In addition to a 24 V version with output currents of 0.65 A and 2 A, special voltages are also available with 5 V/3 A and +/- 15 V/1 A. The devices have a power reserve of 100%. At ambient temperatures of up to +30°C (+86˚F) a MINI POWER 650 mA can thus continuously supply a current of 1200 mA at 24 V DC. At ambient temperatures of up to +60°C (+140˚F) this current is provided for several minutes. The high level of operational safety is also ensured in complex global networks. MINI POWER also operates in applications where static voltage dips, transient power supply failures or phase failure are common. Large capacitors ensure mains buffering of more than 20 ms at full load. 2. Area of Application MINI POWER can be used globally due to the consistent conversion of a wide range input. In this way, your entire system can be tested at any production location in the world and can be delivered to any location in the world without faulty switching of the input voltage. This reduces storage costs and logistical effort. An international approval package including UL 60950 for IT equipment and UL 508 for industrial control equipment enables the device to be used globally. Headquarters: © Phoenix Contact GmbH & Co.KG • Flachsmarktstraße 8 • 32825 Blomberg • Germany Phone +49 - 52 35 - 3 00 • Fax +49 - 52 35 - 34 12 00 • www.phoenixcontact.com Local Contact: www.phoenixcontact.com/salesnetwork Primary Switch Mode Power Supply MINI-PS-120-230 AC/24DC/0.65 3. Technical Data 114,5 OUT IN 1 9 0 ! " NC NC N (–) 4 99 L (+) § $ % & 22,5 MINI-PS-120-230 AC/24DC/0.65 Primary switch mode power supply 8 M3 rigid Connection data [mm2] 0.2-2.5 flexible Housing width 22.5 mm (0.886 in.) AWG 0.2-2.5 24-14 Description Type Order No. Power supply, primary switch mode MINI-PS-120-230AC/24DC/0.65 29 38 49 7 Pcs. Pkt. 1 Technical Data Input Data Input voltage 120-230 V AC 100-250 V DC 85-264 V AC 90-350 V DC 47-63 Hz < 10 A (< 1 ms) 0.2/0.4 A (230/120 V AC) > 0.5 > 30 ms (120 V AC) > 100 ms (230 V AC) Varistor Input voltage range Frequency Inrush current surge at 25°C (77˚F) Current consumption at nominal input voltage Power factor Mains buffering Transient surge protection Output Data Nominal output voltage/current Tolerance Setting range Startup delay Switching on after applying the line voltage Internal surge protection Function indicator Can be connected in parallel System deviation on load change Response time Uout (10-90%) Residual ripple/switching peaks Maximum power loss No load Nominal load No load Nominal load General Data Electrical safety (of IT equipment) Industrial control equipment Equipping high voltage installations with electronic equipment Safety extra-low voltage Safe isolation Protection against electric shock Protection against dangerous shock currents, basic requirements for safe isolation in electrical equipment Limitation of harmonic line currents 24 V DC/0.65 A -0%/+3% Fixed voltage < 400 ms 0.5 s (230 V AC)/< 1 s (120 V AC) Yes, 33 V DC ±5% LED Yes, to create redundant systems < 1% (static 10-90%) < 2% (dynamic 10-90%) < 150 ms 20 mVpp, typical 20 mVpp, typical 2.2 W 3.2 W EN 60950/VDE 0805, u UL1950 recognized U UL 508 listed (approved by UL for USA and Canada) EN 50 178 (VDE 0160) PELV (EN 50 178) SELV (EN 60 950) VDE 0100-410 DIN 57100-410 DIN VDE 0106-101 Application of EN 6100-3-2 is not required (active power < 75 W) Continued on page 3 PHOENIX CONTACT page 2 of 5 Primary Switch Mode Power Supply MINI-PS-120-230 AC/24DC/0.65 Isolation voltage input/output Mounting position 3 kV (4 kV type test) Horizontal NS 35 DIN rail in accordance with EN 50022 Can be mounted: Vertical spacing of > 10 cm (3.937 in.) Horizontal with no spacing COMBICON/0.2-2.5 mm2/rigid/flexible (24-14 AWG) IP 20 II > 500 000 h in accordance with IEC 1709 (SN 29 500) > 80% 0.14 kg, approximately 22.5 x 99 x 114.5 (0.886 x 3.898 x 4.508 in.) Mounting Connection type/cross-section Degree of protection Protection class MTBF Efficiency Weight Approximate dimensions (W x H x D) in mm Climatic Data Ambient temperature -25°C to +60°C (-13˚F to +140˚F) (UL to +50°C [122˚F]) -40°C to +85°C (-40˚F to 185˚F) 95% at 25°C (77˚F) 10 Hz-150 Hz, 0.15 mm (0.006 in.) or 2 g 30 g for 18 ms in 3 space directions 2 Humidity, no condensation Vibration in accordance with IEC 68-2-6 Shock in accordance with IEC 68-2-27 Degree of pollution in accordance with EN 50 178 c Conforms to the EMC Directive 89/336/EEC and the Low Voltage Directive 73/23/EEC Noise immunity in acc. with EN 61000-6-2: Tests Standard limit values: Requirements in acc. with EN 61000-6-2 Product limit values: Requirements for Phoenix Contact Electrostatic discharge (ESD) EN 61000-4-22) Contact discharge (4 kV) Air discharge (8 kV) > Level 2 Contact discharge (6 kV) Air discharge (8 kV) Corresponds to level 3 Electromagnetic HF field EN 61000-4-31) Frequency: 80-1000 MHz Field strength: 10 V/m Corresponds to level 3 Frequency: 26-1000 MHz Field strength: 10 V/m > Level 3 Fast transients (burst) EN 61000-4-42) ACin cables (2 kV) asymmetrical4) Corresponds to level 3 ACin cables (2 kV) symmetrical3) (4 kV) asymmetrical4) Corresponds to level 4 DCout cables (2 kV) asymmetrical4) Surge voltages/surge EN 61000-4-52) ACin cables (1 kV) symmetrical3) Corresponds to level 2 ACin cables (1 kV) symmetrical3) Corresponds to level 2 Conducted interference EN 61000-4-61) Field strength: 10 V/m Frequency: 0.15-80 MHz Corresponds to level 3 Field strength: 10 V/m Frequency: 0.15-80 MHz Corresponds to level 3 Voltage dips EN 61000-4-112) 30% reduction of the input voltage for 0.5 periods See input data: Mains buffering > 30 ms Simulation of mobile/radio phones EN 50204 Not required in EN 61000-6-2 Field strength: 20 V/m Frequency: 900 MHz, 1800 MHz ±5 MHz EN 55011 Class A5) Class B6) EN 55011 5) Class B6) Noise emission in acc. with EN 50081-2: Radio interference emission Radio interference emission Class A EN 55011 corresponds to CISPR11/EN 55022 corresponds to CISPR22 EN 61000 corresponds to IEC 1000 3) symmetrical: 4) 1) 5) Class 6) Criterion A: Normal operating characteristics within the specified limits. 2)Criterion B: Temporary adverse effects on the operating characteristics that the device corrects independently. Cable to cable asymmetrical: Cable to earth A: Class B: Industrial application Industrial and domestic applications PHOENIX CONTACT page 3 of 5 Primary Switch Mode Power Supply MINI-PS-120-230 AC/24DC/0.65 4. Connection and Operating Instructions Mounting Instructions Caution: Never carry out work when power is present. Danger to life. Attention: When the device is opened, a dangerous voltage may remain at the electrolytic capacitors for up to 2 minutes after shutdown. 4.1. Rail Mounting The power supply can be snapped onto all DIN rails in accordance with EN 50022-35. Installation must be carried out correctly in accordance with the specifications of EN 60950. For vertical installations we recommend a minimum spacing of 10 cm (3.937 in.) between other modules and this power supply to ensure sufficient convection. No minimum spacing is required for horizontal mounting. The line feeder must meet an appropriate specification or strain relief outside the device. 4.2. Cable Connection The device is equipped with COMBICON connectors. This user-friendly connection method enables quick device replacement and safe isolation of the electrical connection. Installation on the line side and connection using screw-clamp terminals should be carried out properly to ensure protection against electric shocks. Connection Cable: The following cable diameters can be used: 0.2-2.5 mm2 rigid/flexible (24-14 AWG). To maintain the UL, use copper cables, which are designed for operating temperatures of 75°C (167˚F). For reliable and safe contacts, strip the connector ends (8 mm [0.315 in.]/Figure 06). AC/DC cable connection +) L( IN C N 12 0– 23 C N 0V 30 R E W O P -2 20 S1 I-P N MI AC ) (N 1 8 mm (0.315 in.) 2 3 Fig. 06 4 I-P N MIN t.Ar Input: The 120-230 V AC or 100-250 V DC connection is made using screw connections "L(+)" and "N(-)" (torque 0.5 Nm) at the COMBICON connection (Fig. 04). The Power o.k. indicator displays the function of the device. 5 6 7 IN 8 12 0– 23 AC 0V Fig. 04 Output: The 24 V DC connection is made using the "+" and "–" screw connections (torque 0.5 Nm) at the COMBICON connection (Fig. 0.5). – – T 24V DC + + / DC /24 C 0A 23 + – 5 0.6 + R E W O P Secondary Side: The device is electronic short-circuitproof and idling-proof. In the event of an error, the output voltage is limited to a maximum of 33 V ±5%. OU – 4.3. Fuse Protection The device must be installed in accordance with the specifications of EN 60950. It must be possible to switch off the device using a suitable disconnecting device outside the power supply. For example, primary side line protection could be used. A suitable fuse must be fitted for DC applications. DC cable connection 5 /0.6 DC /247 C 30A 49 0-2 8 -12 3 PS.: 29 IMIN-Nr t. Ar UT Fig. 05 PHOENIX CONTACT page 4 of 5 Primary Switch Mode Power Supply MINI-PS-120-230 AC/24DC/0.65 4.4. Redundancy Operation These devices can only be connected in parallel for redundancy operation. If a fault occurs in the primary circuit of device number no. 1, device no. 2 automatically takes over the complete power supply without interruption and vice versa (Fig. 07). Redundancy operation L1 L2 N L N 5. Characteristic Curve + – L N 1 + – 2 5.1. Temperature Response The device supplies a nominal current IN of 650 mA at ambient temperatures up to 60°C (140˚F). + 5.2. Short Circuit/Overload The device output is electronically protected from overloads and short circuits. At an ambient temperature of < 30°C (86˚F) the output current is permanently greater than IN: Maximum Output Current at Tamb < 30°C (86˚F) 120 V AC 230 V AC 110 V DC 220 V DC 0.95 A, typical 1.20 A, typical 0.80 A, typical 1.00 A, typical Fig. 07 Output characteristic curve UOUT [V] In the event of an extreme overload or short circuit, the working point demonstrates the curve shown in Fig. 08, the device shuts down and attempts to switch on again until the short circuit on the secondary side is removed. < 60 °C < 30 °C 24 0.95 1.2 IOUT [A] IN = 0.65 Fig. 08 PHOENIX CONTACT August 15, 2002 TNR: 5105861-02 UIN = 230 V AC UIN = 120 V AC http://www.phoenixcontact.com Input Voltage UIN – PHOENIX CONTACT page 5 of 5