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Engineering Science Component Electronics Control Circuits Volts VS R1 10A LDR 0V mA V COM Webster’s High Voltage divider circuits Input transducers 0V VV Input transducers are devices that convert a change in physical conditions (for example, temperature) into a change in resistance and/or voltage. This can then be processed in an electrical network based on a voltage divider circuit. If two or more resistors are connected in series (see diagram below), the voltage over each resistor will depend on the supply voltage and the ratio of the resistances. Voltage divider circuits work on the basic electrical principle that if two resistors are connected in series across a supply, the voltage load across each of the resistors will be proportional to the value of the resistors. The layouts of voltage divider circuits are conventionally represented as shown above. A voltage divider circuit can be represented in a number of different ways. Some of these are shown below. 0V 2 0V Webster’s High Voltage divider circuit If an input transducer changes its resistance as the physical conditions change, then the resistance change has to be converted into a voltage change so that the signal can be processed. This is normally done using a voltage divider circuit. A typical voltage divider circuit is shown below. VS R1 V R2 0 volts As you can see, this circuit consists basically of two resistors connected in series. As you already know, if you change the value of R1, the voltage across it will change, as will the voltage across R2. In other words, the resistors divide the voltage up between them. Practical task Use a prototype board to build the voltage divider circuit shown below. If the supply voltage is 6 volts, R1 = 220 and R2 = 330 , what is the voltage across R2? Volts VS R1 10A mA V COM R2 0V The voltage across R2 is normally called the output or Vo. You should find that the voltage is divided up according to the formula R V = 2 V O S R + R 1 2 3 Webster’s High Worked example: voltage divider circuit Calculate the voltage signal V2 across the resistor R2 in the voltage divider circuit below. VS = 12 volts R 1 = 80k R 2 = 40k V2 0 volts Applying the voltage proportion formula: V2 = VS R2 R1 + R2 40 40 + 80 V2 = 4 volts V2 = 12 The voltage over the 80 K resistor could be calculated in the same way, but this is unnecessary for this circuit since we can use Kirchoff’s second law to confirm the answer. The voltages over each of the components in a series circuit must add up to the supply voltage, hence the voltage over the 80 K resistor is 12 V 4 V = 8 V. It is also possible to use Ohm’s law to solve these voltage divider problems. 4 Webster’s High Exercise 1 Exercises: Voltage divider circuits 1. Calculate the voltage signal V2 across the resistor R2 in the voltage divider circuit below. VS = 12 volts R 1 = 270R R 2 = 810R V2 0 volts 2. Calculate the voltage signal V2 across the resistor R2 in the voltage divider circuit below. VS = 12 volts R 1 = 390R R 2 = 10K 0 volts 5 V2 Webster’s High 3. Calculate the voltage signal V2 across the resistor R2 in the voltage divider circuit below. VS = 6 volts R 1 = 10K R 2 = 47K V2 0 volts 4. Calculate the voltage signal V2 across the resistor R2 in the voltage divider circuit below. VS = 9 volts R 1 = 10K R 2 = 2.2K 0 volts 6 V2 Webster’s High Simple switches can be used in voltage divider circuits to give a digital signal (that is definitely ON or OFF) to another part of a circuit. In the example below a normally closed switch is used. When the switch is pressed, the voltage divider comes into use and power is supplied to the LED to give a definitely ON signal. Build the circuit in Crocodile Technology to test this. Digital switch types Different types of switch were described earlier but they can be wired up to suit their application. A switch with its contacts apart when it is not operating is called normally open. Double-pole switch symbols Double-pole single-throw switch (DPST) Double-pole double-throw switch (DPDT) 7 Webster’s High Analogue input transducers The two most common analogue input transducers are the thermistor and the lightdependent resistor (LDR). Thermistor A thermistor is a device whose resistance varies with temperature. It is a temperaturedependent resistor. There are two main types. 1. Negative temperature coefficient (t or NTC) – where resistance decreases as temperature increases. 2. Positive temperature coefficient (+t or PTC) – where resistance increases as temperature increases. The circuit symbols for and typical characteristics of the two types of resistor are shown below. NTC thermistors are the most commonly used. 8 Webster’s High Graph of temperature versus resistance The graph below shows accurately how the resistance varies with temperature for an NTC thermistor. Thermistor types Strain gauges Strain gauges are really load sensors. They consist of a length of resistance wire and when stretched their resistance changes. Strain gauges are attached to structural members (beams, etc.) and as they are loaded, a reading on a voltmeter can be obtained. Strain gauge Light-dependent resistor (LDR) The LDR (sometimes called a photoresistor) is a component whose resistance depends on the amount of light falling on it. Its resistance changes with light level. In bright light its resistance is low (usually around 1 K). In darkness its resistance is high (usually around 1 M). 9 Webster’s High The circuit symbol and typical characteristics of an LDR are shown above. Graph of illumination versus resistance The graph below shows accurately how the resistance varies as the amount of illumination falling on an LDR varies. Voltage divider circuits One of the main purposes of the voltage divider circuits is to sense and process inputs from analogue sensors. In this example a thermistor will be used. The resistor R2 of the previous circuit has been replaced by an NTC thermistor. VS = 9 volts 1 -t VO 0 volts 10 Webster’s High Practical task 1 Build the above circuit and measure and record the output voltage (Vo) at room temperature and at a higher temperature (use your fingers to warm up the thermistor). Volts VS R1 10A mA V COM NTC Thermistor 0V Measure the voltage drop and the resistance of the thermistor at both these temperatures. Check your results by calculation and record them in a simple table. NTC thermistor Low temperature High temperature Voltage Resistance This voltage divider circuit uses a light-dependent resistor or LDR. The LDR replaces R2 from the basic voltage divider circuit. VS = 9 volts 10K VO ORP12 0 volts 11 Webster’s High Volts VS R1 10A mA V COM LDR 0V Practical task 2 Build the above circuit and measure and record the output voltage (Vo) at normal room light conditions and when the LDR is covered (use your finger or a coin to do this). Measure the voltage drop and resistance of the LDR at both light states. Check your results by calculation and record these in a simple table. LDR Light Dark Voltage Resistance Variable resistor (potentiometer) A potentiometer configured as a variable resistor can be used in a circuit as a voltage or current control device. They are often used in voltage divider circuits to adjust the sensitivity of the input. In Standard Grade Technological Studies the majority of applications will use a variable resistor or a potentiometer configured as a variable resistor. Potentiometers normally have three tags or terminals. The outer ones are connected to the ends of the resistive material and the centre one is connected to the wiper. The spindle of the potentiometer is connected to the wiper, which is able to traverse the whole of the resistive material. As the spindle rotates, a sliding contact puts more 12 Webster’s High or less resistive material in series with the circuit. In this way the resistance in a voltage divider circuit is varied. Miniature potentiometers Most modern circuits now use miniature potentiometers or variable resistors. Examples of miniature potentiometers (not to scale) Voltage divider circuits The LDR voltage divider circuit can be set up to detect when it is light or when it is dark. VS = 9 volts VS = 9 volts ORP12 10K ORP12 10K VO VO 0 volts Detects when dark Detects when light The above circuits should be simulated on Crocodile Technology to confirm their operation. 13 Webster’s High Sensitivity With an analogue sensor it is normally desirable to adjust the sensitivity of the circuit. Rather than using a fixed resistor we can replace it with a variable resistor (or potentiometer). VS = 9 volts ORP12 47K VO 0 volts Practical task: voltage divider circuits The picture below shows a typical situation where a light sensor circuit could be useful. To save money and inconvenience the residents want the outside light to come on when it gets dark. They also want to be able to adjust the sensitivity from summer to winter nights. Build the following circuit using a prototype circuit board. The variable resistor is rated at 10 k. 14 Webster’s High + 9 volts VR LDR 0 volts Adjust the sensitivity so that the output voltage (Vo) goes higher when your hand is moved across the LDR at a distance of approximately 100 mm. You will have to attach a multimeter to the circuit to see when this is happening. Check this out using Crocodile Technology. VS = 9 volts 10K ORP12 0 volts 15 V Webster’s High Exercise 2 Exercises: voltage divider circuits 1. Calculate the voltages that would appear across each of the resistors marked ‘X’ in the circuits below. 5V 9V 0V 0V 2. In each of the following voltage divider circuits determine the unknown quantity. 12 V 0V 16 V 12 V 0V 0V 15 V 20 V 220R 0V 0V 16 0V Webster’s High 3. An NTC (negative temperature coefficient) thermistor is used in a voltage divider circuit as shown below. Using information from the graph shown, determine the resistance of the thermistor and hence calculate the voltage that would appear across it when it is at a temperature of: (a) 80C (b) 20C. 4. What would happen to the voltage across the thermistor in the circuit shown above as the temperature increased? 5. What would happen to the voltage across the resistor in the circuit shown above as the temperature increased? 6. A thermistor (type 5) is used in a voltage divider circuit as shown below. The characteristics of the thermistor are shown in the graph. If the voltage V2 is to be 4.5 V at 100 C, determine a suitable value for R1. State whether V2 will increase or decrease as the temperature drops. Explain your answer. 17 Webster’s High Transistors The first major breakthrough in electronics came with the invention of the diode valve at the beginning of the twentieth century. This was the first real electronic component and was to lead to the modern diode and transistor. A diode valve consisted of a heater inside a hollow rod that had been coated with a substance which released electrons when heated. This was surrounded by a thin metal cylinder, with all of this being contained in a bulb-like glass container. When the rod was heated, electrons were released but, as in any diode, the electrons could only go in one direction. The diode was followed by the triode, which allowed the current flow to be controlled. These valves could act as electronic switches or amplifiers. Radio and television were developed using these amplifier valves. In the 1940s the first computer was built using valves it contained over 20,000 valves and filled a large room. In 1947 the transistor was invented. The transistor had many advantages over valves, the main ones being size, efficiency, durability and cost. The next big advance in electronics was the integrated circuit in 1958: two transistors were fitted on a silicon chip. The developments since then have been rapid and chips now contain over a million transistors. 18 Webster’s High Transistors (bipolar) The transistor is a semiconductor device. This means that it is sometimes a good conductor of electricity and sometimes a poor one. A transistor is made up of three layers of semiconductor materials that are either ‘n type’ or ‘p type’. There are two types of bipolar transistor available: pnp or npn. We will deal only with the npn type for convenience. (The only real difference is that the voltages and currents should be reversed for a pnp transistor.) C This diagram represents an npn transistor. It has three leads or legs. N C is the collector B P B is the base N E is the emitter E When a positive voltage of about 0.6 volts is applied across the base and emitter, the resistance between the collector and the emitter of the transistor drops from very high to very low. In other words the transistor changes from being a very poor to a very good conductor. This means that to switch the transistor ‘on’ a small voltage of about 0.6 volts is applied to the base. When the voltage reaches 0.7 volts the transistor is fully ‘switched on’. In this condition the transistor is said to be fully ‘saturated’. General-purpose transistor The BC 639 is common general-purpose transistor. The diagram below shows the position of the legs when viewed from underneath the case. B C E The transistor has to be connected into circuits correctly. The arrowhead on the emitter indicates the direction of ‘conventional’ current flow that is, opposite to the electron flow. 19 Webster’s High How does the transistor work? Consider the circuit shown below. 9V When the switch S1 is open, no current can flow in any part of the circuit. This may seem strange since a ‘complete’ circuit appears to be made from the voltage source, through the bulb, the transistor and back to the voltage source. But, as no voltage is being applied to the base of the transistor, it is acting as a barrier to electric current. When switch S1 is closed, a very small voltage is applied to the base of the transistor. When this happens the transistor allows current to flow through it and the bulb will light; the transistor is said to ’switch on’. Bipolar transistors amplify current. A small current flowing through the base of a transistor causes a much larger current to flow from the collector to the emitter. 20 Webster’s High The transistor as a switch One of the main uses of a transistor is that of a very sensitive switch. Assignment Use Crocodile Technology or another circuit simulation package to set up the circuit below. Begin with a value of 2200 K for the base resistor R and then reduce the resistance using the values given in the table below. This can be carried out manually if a suitable package is unavailable. 9V Lamp c b A BC 108 1K e V 0V Complete the following table during your investigation. Base resistor value (K) 2200 1000 470 220 100 47 33 22 10 1 Base/Emitter Voltage (mV) Base current (A) Lamp on/off You should find that the circuit will ‘switch on’ the lamp when the base/emitter voltage drop of the transistor is 0.7 volts. You will also have noted that as the base/emitter voltage drop rises above 0.7 V the brightness of the lamp does not increase. This is because once this level has been reached, the transistor is fully ‘switched on’, or saturated. 21 Webster’s High Practical tasks 1. Build the circuit below to demonstrate the operation of a transistor switch. Lamp A +6 volts IK Flying lead c e b 0 volts When the flying lead (a wire connected at one end only) is connected to hole ‘A’ the transistor should switch and the lamp should light. Connect a multimeter (set at voltage) across the base and emitter of the transistor. Volts A to lamp 10A mA V COM The multimeter should measure approximately 0.7 volts. As explained earlier, this will switch the transistor ‘on’ and the lamp should light. If this reading is incorrect or the lamp does not light when the flying lead is connected to hole A, check all the connections and fix any faults until the circuit works as expected. 22 Webster’s High To make the circuit even more sensitive, a voltage divider with an LDR and variable resistor can be used. This will enable small changes in the LDR resistance to switch the transistor. Lamp BC 639 Transistor Resistor Variable Resistor (Potentiometer) LDR 2. Build the transistor switching circuit below. Lamp +6 volts 10K b c e 1K 0 volts LDR Instructions Place all components as shown in diagram. Insert all connection wires. Make the 0 volt connection. Make the +6 volt connection. Set the variable resistor to mid-value. Cover the LDR and observe what happens. 23 Webster’s High Transistor circuits calculations Ohm’s law, Kirchoff’s second law, series circuit and parallel circuit calculations are just as important and appropriate in transistor circuits as they were in the previous ones. Example circuit + 6 volts 6V 60mA Lamp c b BC 108 1K e 0V The transistor circuit above is basically a parallel circuit. If the circuit is rearranged slightly this becomes obvious. Ic c 6 volts T x e 0V Ie b Rb Ib The transistor (marked T) is at the junction of the parallel circuit. If we assume that no voltage drops across the collector/emitter in the transistor then Vxe = 6 volts (in the bulb branch) As the two branches between x and e are in parallel, Vxe across the resistor branch must also be 6 volts. Thus VRb + Vbe = 6 volts We know that Vbe must be 0.7 volts to switch the transistor on; therefore VRb = 5.3 volts It is now possible to calculate all other currents and resistance values. 24 Webster’s High Relays Although relays are often considered to be output devices, they are really output switches from electric or electronic circuits. These output switches are used as inputs for other circuits. In practice you can hear relays clicking on and off when a car’s indicators are used. How the relay works When an electric current flows into the relay coil, the coil becomes an electromagnet. This electromagnet attracts the armature and moves the contacts. This movement provides the switching, just as the contacts in any other switch do. 25 Webster’s High The relay is a very useful device because it is the vital link between microelectronics and high-energy systems that require substantial amounts of current. The relay is perhaps the most commonly used switch for driving devices that demand large currents. Relay symbol in a circuit Relays connections Miniature relay The connections for a typical miniature relay are shown below. 1 + 16 4 6 13 11 8 9 Connections 1 and 16 are those from the sensing or input circuit. Connections 4 and 13 are the supply voltage to run the output. Connections 6 and 11 are the normally closed output terminals. Connections 8 and 9 are the normally open output terminals. Relays protective diodes As seen earlier, relays have a coil that is energised and de-energised as the relay switches on and off. During this process of switching, the coil can generate a large reverse voltage (called a back e.m.f.). This reverse voltage can cause considerable damage to components, especially transistors. 26 Webster’s High The transistors and other sensitive components can be protected by the inclusion of a diode that provides a path for the current caused by the reverse voltage to escape. The circuit diagram is shown below. Relay Supply Voltage BC 639 Transistor Diode 0V To Base Resistor A solenoid is another output transducer that has a coil inside. Circuits containing a solenoid require a protective diode as well. Coil 27 Webster’s High Relay circuit The circuit below shows a typical transistor circuit with a relay as an output. + 6 volts -t Relay c b 639 BC 108 1K e 10K 0 volts Practical tasks 1. Build the relay circuit below. When the temperature of the thermistor is increased you should hear the relay switching and then switching once more as the temperature decreases again. Note the diode, which is used to protect the transistor (see later for more information). 2. +6 volts NTC c b 1K 0 volts 10K 28 e e d o i d Relay Webster’s High This task requires you to connect a 12 volt lamp to the normally open output of the relay so that when the temperature of the thermistor rises the light will switch on. Note the 12 volt supply for the bulb. Do not mix up the supplies or the 0 volt lines. +12 volts +6 volts NTC 12V Lamp c b 1K 0 volts e e d o i d Relay 10K 0 volts Alter the circuit so that the lamp comes on when it gets dark. Draw the circuit diagram before you alter the prototype circuit above. Relays can also be used to switch on (and off) solenoid-actuated pneumatics valves. These normally run on a 12 volt supply. This is a method of controlling pneumatic circuits and systems with microelectronics. Solenoid-actuated 3/2 pneumatic valve 29 Webster’s High 3. As electric motors normally draw larger currents, relays are ideal devices for such circuits. By using DTDP switching, relays can control the direction of rotation of motors. TO SENSOR CIRCUIT 0V +V The circuit below shows a motor control circuit. The motor will reverse direction when the input switch is pressed. +6 volts c b e e d o d 1K i 0 volts Change the circuit so that a change in temperature will automatically change the direction of the motor. Draw the circuit diagram before making any alterations. 30 Webster’s High 4. The partial circuit below shows a transistor switch circuit with a relay as an output and an LDR voltage divider circuit as an input. Relay BC 639 Transistor Diode Supply Voltage Base Resistor Variable Resistor (Potentiometer) LDR 0V Build and test a complete circuit showing the relay connected to a motor. Instructions Draw a full circuit diagram. Investigate from earlier work the value of the potentiometer. Make a layout diagram for building the circuit on a prototype circuit board. After checking, build and test your circuit. Note: Alternatively, this circuit could be built and tested using circuit simulation software such as Crocodile Technology. 31 Webster’s High Integrated Circuits: 555 timer An integrated circuit (or IC) is simply an electronic package that contains a number of components on a silicon ‘chip’. The 555-timer IC that you are going to use is a very versatile chip that has many applications. As you can see, the 555 chip has eight pins. The pin functions are shown below. 1 8 +V (3 -15) TRIGGER 2 7 OUTPUT 3 6 RESET 4 CONTROL 5 VOLTAGE (LEAVE UNCONNECTED) NE555 0V 32 TIMING PERIOD CONTROL Webster’s High 555 timer capacitors Capacitors are electronic components that store electricity for short periods of time within electronic circuits or networks. They are made from two metal plates or films separated by an insulator. In many capacitors, film is used so that the layers of metal film and insulator can be wound into a cylinder. Capacitors are especially useful in timer circuits with the 555-timer chip. INSULATOR METAL PLATE OR FILM There are two basic types of capacitor normally used in timer circuits: electrolytic and polyester. Electrolytic capacitors are polarity conscious. This means that they must be connected ‘the right way round’. The negative lead must be connected to zero volts with the positive terminal towards the higher voltage side of the circuit. It is very dangerous to reverse connect capacitors. ELECTROLYTIC AXIAL Axial CAPACITATOR capacitor RADIAL Radial CAPACITATOR capacitor Polyester capacitors are for small-value uses and can be connected without regard to polarity. POLYESTER Capacitance in measured in farads, but because this is a very large measurement most capacitors are rated in F (microfarads) or in nF (nanofarads). 33 Webster’s High 555 timer practical tasks 1. This 555-timer circuit is used to switch an LED on for a specific time when the chip is ‘triggered’. A typical application for this would be an egg timer. Build the prototype circuit shown below. + 6 volts 1K 100K 555 1K 390R + 0 volts 100uF LED Flying lead Instructions Briefly touch the bare end of the flying lead to 0 volts. The LED should light for a fixed period. Adjust the variable resistor to obtain the longest fixed time for which the LED will stay on. Change the capacitor to the values in the table below and record the maximum time period for which the LED lights. Crocodile Technology or similar software could be used for this task. Maximum time Capacitor value (F) 100 470 1000 2200 4700 Draw a graph to illustrate your answers. Estimate what value of capacitor would give a time of approximately 60 seconds. 34 Webster’s High 1. The 555-timer circuit already built made an LED go on for a specific time when the chip was triggered. The circuit diagram below shows the altered circuit with the LED going off when the chip is triggered. Alter your circuit to show this effect. + 6 volts 100K 1K 390R 1K 7 6 8 4 IC1 555 2 3 1 100F 0 volts This circuit shows the 555 chip operating as a monostable device. This means that it is stable in only one state, that is, it ‘jumps back’ to its initial state after a set time. Note: As an alternative, build this new system using circuit simulation software. 35 Webster’s High 2. This 555-timer circuit is used to make an LED flash on and off at a set frequency. Build the prototype circuit shown below. + 6volts 1K 555 LDR 1K 390R + 0 volts 1uF 100uF LED Instructions On powering up the circuit, the LED should flash on and off at a steady rate (frequency). Cover the LDR to see what effect this has. Expose the LDR to bright light and observe the effect. Complete a table to show your findings. Light conditions Dark Normal Bright Frequency This circuit shows the 555 chip operating as an astable device. This means that it is unstable in both states; that is, it flips constantly from one state to the other. Frequency Frequency is the regular rate at which a physical event repeats itself. In this circuit it is the rate at which the LED flashes. In electronic circuits the common events are the flashing of optical devices (LEDs and lamps) and the sounding of buzzers/speakers. These outputs are driven by an electrical pulse from the electronic system or circuit. 36