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GEI-100727D Mark* VIe Control General-Purpose I/O Modules These instructions do not purport to cover all details or variations in equipment, nor to provide for every possible contingency to be met during installation, operation, and maintenance. The information is supplied for informational purposes only, and GE makes no warranty as to the accuracy of the information included herein. Changes, modifications, and/or improvements to equipment and specifications are made periodically and these changes may or may not be reflected herein. It is understood that GE may make changes, modifications, or improvements to the equipment referenced herein or to the document itself at any time. This document is intended for trained personnel familiar with the GE products referenced herein. This document is approved for public disclosure. GE may have patents or pending patent applications covering subject matter in this document. The furnishing of this document does not provide any license whatsoever to any of these patents. GE provides the following document and the information included therein as is and without warranty of any kind, expressed or implied, including but not limited to any implied statutory warranty of merchantability or fitness for particular purpose. For further assistance or technical information, contact the nearest GE Sales or Service Office, or an authorized GE Sales Representative. Revised: Aug 2014 Issued: May 2008 Copyright © 2008 - 2014 General Electric Company, All rights reserved. ___________________________________ * Indicates a trademark of General Electric Company and/or its subsidiaries. All other trademarks are the property of their respective owners. We would appreciate your feedback about our documentation. Please send comments or suggestions to [email protected] For public disclosure Contents 1 2 Introduction.................................................................................................................................................3 Packaging ...................................................................................................................................................4 3 Communications...........................................................................................................................................5 4 5 Diagnostics..................................................................................................................................................5 Specifications ..............................................................................................................................................6 6 7 Analog I/O Modules......................................................................................................................................7 Thermocouples........................................................................................................................................... 10 8 9 RTD......................................................................................................................................................... 11 Discrete Input Modules................................................................................................................................ 12 10 Discrete Output Modules ............................................................................................................................ 17 11 I/O Fieldbus Modules ................................................................................................................................ 21 2 GEI-100727D For public disclosure Mark VIe Control General-Purpose I/O Modules 1 Introduction The Mark* VIe I/O modules are applied in systems for turbine and plant controls. Its I/O modules reflect this diversity with a wide range of types and the flexibility to distribute them individually or in clusters. This document describes the general-purpose I/O modules that are available for all applications. Other modules are available for applications specific to turbine controls and safety controllers. Note Refer to GEH-6721_Vol_II, Mark VIe Control, Volume II System Hardware Guide for more detailed information. Typical I/O Modules Mounted in a Cabinet GEI-100727D For public disclosure 3 2 Packaging I/O modules consist of an I/O pack mounted on a terminal board. The I/O pack contains a local processor with a QNX® operating system and a data acquisition board. The terminal board contains a terminal block for field wiring and passive circuits that connect the terminal block to the I/O pack. Terminal blocks can be removed from the I/O module with field wiring attached in the unlikely event of a failure of the passive circuits on the module. contain two 24 point, barrier type, pluggable, terminal blocks. Each point can accept two 2.05 mm² (0.081 in²) #12 AWG wires with 300 V insulation per point with ring type lugs. In addition, captive clamps are provided for terminating bare wires. Screw spacing is 9.53 mm (0.375 in) minimum, center-to-center. T-type modules are normally base mounted and support multiple I/O packs. S-type modules have box type terminal blocks that accept one 2.05 mm2 (0.081 in2) #12 AWG wire, or two 1.63 mm2 (0.064 in2) #14 AWG) wires with 300 V insulation per point. Screw spacing is 5.08 mm (0.2 in) minimum, center-to-center. S-type modules are DIN-rail and base mounted and support one I/O pack. DIN Rail or Surface Mounted I/O Pack Diagnostic LEDs Customer Wiring IONet (Ethernet Cat. 5 ) H1 Fixed H2 Pluggable Second IONet Port 24 V dc Power Box Type Block Shield Bar Infrared Transceiver DIN Rail Typical I/O Module with I/O Pack and Terminal Block 4 GEI-100727D For public disclosure Mark VIe Control General-Purpose I/O Modules 3 Communications Each I/O pack has two RJ-45, 100 MB Ethernet ports for communication with the I/O network switches and the controllers. These can be used for network redundancy, such as dual redundant controllers communicating with a single I/O pack. If an I/O module contains two or three I/O packs, then each pack can be configured to communicate with one or two networks. If an application requires exceptional speed, packs can be configured for peer-to-peer communication on the I/O network for a quick response. Communication rules conform to IEEE® 802.3 u for 100 MB Ethernet with a star topology and category 5 or fiber connectivity. Up to 199 I/O packs are supported on each network and can be located up to 300 m (984 ft) from network switches with category 5 wire. 4 Diagnostics Each I/O pack transmits diagnostic messages to the controllers and contains local status LEDs. There are application-specific LEDs, such as those used for status indication of discrete inputs and six generic LEDs, on all packs including: • Power (PWR): green when power is applied (18-32 V dc) • Attention (ATTN): red − − − − − Off: no fault Solid: critical fault that prevents pack communication Fast flash: alarm connected to wrong module or software loading error Medium flash: pack is not online Slow flash: manual request to flash to identify pack location • Link (LINK): green when I/O network communication established (quantity 2) • Transmit / Receive (TxRx): yellow when transmitting/ receiving data (quantity 2) In addition, each terminal board contains a read-only ID chip with the board serial number, board type, revision number, and the connector location. GEI-100727D For public disclosure 5 5 Specifications The first two tables in this section contain specifications that are common to all I/O modules, associated terminal boards, and terminal blocks. The tables that follow contain specifications for the I/O packs and boards indicated in each table. Environmental Specifications for I/O Modules, Terminal Boards, and Terminal Blocks Meets EN50178 Section A.6.1.4 Table A.2 (m) Seismic Universal building code (UBC) – Seismic code section 2312 Zone 4 with operation without trip Vibration 1.0 g horizontal, 0.5 g vertical at 15 to 120 Hz Storage Temperature -40 to 80ºC (-40 to 176 ºF) Operating Temperature -30 to 65ºC (-22 to 149 ºF), local temperature sensor in I/O pack Relative Humidity 5 to 95% non-condensing (exceeds EN50178) Air Quality Pollution degree 2, free convection at the module Control equipment can withstand the following concentrations of corrosive gasses at 50% relative humidity and 40ºC (104 ºF) Sulfur dioxide (SO2) – 30 ppb Hydrogen sulfide (H2S) – 10 ppb Airborne Contaminants (Gas) Nitrous fumes (NO) – 30 ppb Chloride (Cl2) – 10 ppb Hydrogen fluoride (HF) – 10 ppb Ammonia (NH3) – 500 ppb Ozone (O3) – 5 ppb Control equipment can withstand the following concentrations of corrosive gasses at 50% relative humidity and 40ºC (104 ºF) Sulfur dioxide (SO2) – 30 ppb Hydrogen sulfide (H2S) – 10 ppb Class I, Division 2 Supported Other Specifications for I/O Modules, Terminal Boards, and Terminal Blocks 6 I/O Pack Size 8.26 cm high x 4.19 cm wide x 12.1 cm deep (3.25 in x 1.65 in x 4.78 in) Technology Surface mount GEI-100727D For public disclosure Mark VIe Control General-Purpose I/O Modules 6 Analog I/O Modules Type: 10AI (V/I Inputs) and 2AO (4-20/0-200 mA Outputs) I/O Pack PAICH1A Physical Specification Terminal board types Group Isolated TBAIH1C – Two 24 point, barrier type terminal blocks, removable, 1or 3 I/O packs per board STAIH1A – One 48 point, box type terminal block, not removable, 1 I/O pack per board STAIH2A – One 48 point, box type terminal block, removable, 1 I/O pack per board Point Isolated Inputs and Group Isolated Outputs SAIIH1A – One 48 point, box type terminal block, not removable, 1 I/O pack per board SAIIH2A – One 48 point, box type terminal block, removable, 1 I/O pack per board Terminal board sizes TBAIH1C – 10.16 cm wide x 33.02 cm high (4.0 x 13 in) STAIH1A, 2A – 10.2 cm wide x 15.9 cm high (4.0 x 6.25 in) SAIIH1A, 2A – 17.8 cm wide x 15.9 cm high (7.0 x 6.25 in) Item Specification Number of channels 12 channels per board (10 AI, 2 AO) Analog I/O types 2, 3, and 4 wire transmitters. External and internal power 24 V dc Input span 1 - 5 V dc, ±5 V dc, ±10 V dc, (Inputs 1 - 8) 0 - 20 mA or ±1 mA (Inputs 9 - 10) Input converter resolution 16 bit analog-to-digital converter Input burden resistance 250 Ω for 4 – 20 mA input, 5 kΩ for ±1 mA Scan time Normal scan, 5 ms (200 Hz). Note that maximum controller frame rate is 100 Hz Measurement accuracy 0.1% of full scale over the full operating temperature range Noise suppression on inputs The 10 circuits have a hardware filter with single pole down break at 500 rad/sec. A software filter, using a two pole low pass filter, is configurable for: 0.75 Hz, 1.5 Hz, 3 Hz, 6 Hz, 12 Hz Common mode rejection Ac common mode rejection 60 dB at 60 Hz, with up to ±5 V common mode voltage Dc common mode rejection 80 dB with from -5 to 7 peak V common mode voltage Common mode voltage range ±5 V (±2 V CMR for the ±10 V inputs) Output converter 14-bit D/A converter with ±0.5% accuracy Output load 800 Ω for 4 – 20 mA output Maximum lead resistance 15 Ω maximum two-way cable resistance Components can be located up to 300 m (984 ft) from module Power Consumption PAICH1A – 5.00 W typical TBAIH1C – 7 W typical STAIH1A, 2A – 7 W typical SAIIH1A, 2A – 7 W typical GEI-100727D For public disclosure 7 Type: 10AI (V/I Inputs) and 2AO (4-20 mA Outputs) with HART® 8 I/O Pack PHRAH1A Physical Specification Terminal board types SHRAH1A – One 48 point, box type terminal block, not removable, 1 I/O pack per board SHRAH2A – One 48 point, box type terminal block, removable, 1 I/O pack per board Terminal board sizes 15.9 cm high x 17.8 cm wide (6.25 x 7.0 in) Item Specification Number of channels 12 channels per board (10 AI, 2 AO) Analog I/O types 2, 3, and 4 wire transmitters. External and internal power 24 V dc Input span 4 – 20 mA dc, ±5 V dc, (Inputs 1– 8) 4 – 20 mA or ±1 mA (Inputs 9 – 10) Input converter resolution 16-bit analog-to-digital converter Scan time Normal scan 5 ms (200 Hz). Note that controller frame rate is 100 Hz Measurement accuracy Better than 0.1% full scale over the full operating temperature range Noise suppression on inputs The 10 circuits have a hardware filter with two poles at 12.5 Hz and 48.3 Hz. A software filter, using a two-pole, low-pass filter, is configurable for: 0.75 Hz, 1.5 Hz, 3 Hz, 6 Hz, 12 Hz Common mode rejection Ac common mode rejection 60 dB at 60 Hz, with up to ±5 V common mode voltage Dc common mode rejection 80 dB with -5 to 7 peak V common mode voltage Common mode voltage range ±5 V Output converter 14-bit D/A converter with ±0.5% accuracy Output load 800 Ω for 4 - 20 mA output Maximum lead resistance 15 Ω maximum two-way cable resistance Components can be located up to 300 m (984 ft) from module Power Consumption PHRAH1A – 5.30 W typical SHRAH1A, 2A – 4.5 W typical GEI-100727D For public disclosure Mark VIe Control General-Purpose I/O Modules Type: 8 / 16 (4 - 20 mA Outputs) I/O Pack PAOCH1A Physical Specification Terminal board types TBAOH1C – Two 24 point, barrier type terminal blocks, removable, 1 or 2 I/O packs per board STAOH1A – One 36 point, box type terminal block, not removable, 1 I/O pack per board STAOH2A – One 36 point, box type terminal block, removable, 1 I/O pack per board Terminal board sizes TBAOH1C – 10.16 cm wide x 33.02 cm high (4.0 x 13 in) STAOH1A, 2A – 15.9 cm high x 10.2 cm wide (6.25 x 4.0 in) Item Specification Number of channels TBAOH1C – 16 current output channels, single-ended (one side connected to common) STAOH1A, 2A – 8 current output channels, single-ended (one side connected to common) Output converter resolution 16-bit Measurement accuracy ±0.5% over the full operating temperature range and 0 to 900 Ω load impedance Frame rate 100 Hz on all eight outputs D/A converter resolution 16-bit resolution Analog outputs 0 – 20 mA, up to 900 Ω burden (18 V compliance) Output type 0 – 20 mA Response Better than 50 rad/sec Maximum load resistance 900 Ω maximum two-way cable resistance Components can be located up to 300 m (984 ft) from module Power Consumption PAOCH1A – 4.82 W typical TBAOH1C – no watts STAOH1A, 2A – no watts GEI-100727D For public disclosure 9 7 Thermocouples Type: 12 / 24 Thermocouples I/O Pack PTCCH1A Physical Specification Terminal board types TBTCH1B – Two 24 point, barrier type terminal blocks, removable, 1, 2, or 3 I/O packs per board TBTCH1C – Two 24 point, barrier type terminal blocks, removable, 1 or 2 I/O packs per board STTCH1A – One 42 point, box type terminal block, not removable, 1 I/O pack per board STTCH2A – One 42 point, box type terminal block, removable, 1 I/O pack per board Terminal board sizes TBTCH1B, 1C – 10.16 cm wide x 33.02 cm high (4.0 x 13 in) STTCH1A, 2 A – 10.2 cm wide x 15.9 cm high (4.0 x 6.25 in) Thermocouple types E, J, K, S, T thermocouples, and mV inputs for PTCCH1 Item Specification Number of channels 12 channels per I/O pack (24 total when using 2 I/O packs) Span -8 mV to 45 mV for PTCCH1 A/D Converter resolution Sampling type 16-bit A/D converter Scan time All inputs are sampled at up to 120 times per sec per input Measurement accuracy PTCCH1 is 53 μV (excluding cold junction reading). Example: For type K, at 538ºC (1000 °F), including cold junction contribution, RSS error is 1.7ºC (3 ºF) Common mode rejection AC common mode rejection 110 dB at 50/60 Hz, for balanced impedance input. Both hardware and firmware filtering Common mode voltage ±5 V Cold junction compensation Reference junction temperature is measured in each module TMR board has three cold junction references Cold junction temperature accuracy Cold junction accuracy 1.1ºC (2 ºF) – A 0.6ºC (1 ºF) error in the CJ compensation will cause a 0.6ºC (1 ºF) error in the thermocouple reading, for a total of 1.2ºC (2 ºF). Conformity error Maximum software error 0.14ºC (0.25 ºF) Normal mode rejection 250 mV rms at 50/60 Hz, ±5% Both hardware and firmware filtering provides a total of 80 dB NMRR Fault detection High/low (hardware) limit check High/low system (software) limit check Monitor readings from all TCs, CJs, calibration voltages, and calibration zero readings Maximum lead resistance 450 Ω maximum two-way cable resistance Thermocouples can be located up to 300 m (984 ft) from the module and can be grounded or ungrounded. Power Consumption PTCCH1A – 3.53 W typical TBTCH1B, 1C – no watts STTCH1A, 2A – no watts 10 GEI-100727D For public disclosure Mark VIe Control General-Purpose I/O Modules 8 RTD Type: 8 / 16 RTD Inputs I/O Pack PRTDH1A Physical Specification Terminal board types TRTDH1D – Two 24 point, barrier type terminal blocks, removable, 1 or 2 I/O packs per board TRTDH2D – Two 24 point, barrier type terminal blocks, removable, 1 or 2 I/O packs per board SRTDH1A – One 36 point, box type terminal block, not removable, 1 I/O pack per board SRTDH2A – One 36 point, box type terminal block, removable, 1 I/O pack per board Terminal board sizes TRTDH1D, 2D – 10.16 cm wide x 33.02 cm high (4.0 x 13 in) SRTDH1A, 2 A – 10.2 cm wide x 15.9 cm high (4.0 x 6.25 in) RTD types 10, 100, and 200 Ω platinum 10 Ω copper 120 Ω nickel Item Specification Number of channels 8 channels per I/O pack (16 channels per terminal board) Span 0.3235 to 4.054 V A/D converter resolution 14-bit resolution Scan time Normal scan 250 ms (4 Hz) Fast scan 40 ms (25 Hz) Measurement accuracy RTD Type 120 Ω Nickel 200 Ω Platinum 100 Ω Platinum 100 Ω Platinum -51 to ± 204ºC (-60 to 400 ºF) 10 Ω Copper Group Gain Normal – 1.0 Normal – 1.0 Normal – 1.0 Normal – 2.0 Accuracy at 204 º C (400 º F) 1.1°C (2 °F) 1.1°C (2 °F) 2.22°C (4 °F) 1.11°C (2 °F) Normal – 10 5.55°C (10 °F) Common mode rejection Ac common mode rejection 60 dB at 50/60 Hz, Dc common mode rejection 80 dB Common mode voltage range ±5 V Normal mode rejection 15 Ω maximum two-way cable resistance RTDs can be located up to 300m (984 ft) from module and can be grounded or ungrounded Power Consumption PRTDH1A – 5.3 W TRTDH1D, 2D – no watts SRTDH1A, 2 A – no watts GEI-100727D For public disclosure 11 9 Discrete Input Modules Type: 24 DI Group Isolated (125, 24, 48 V dc) 1 ms Sequence of Events (SOE) I/O Pack PDIAH1A Physical Specification Terminal board types TBCIH1C, 2C, 3C – Two 24 point, barrier type terminal blocks, removable, 1, 2, or 3 I/O packs per board STCIH1A – One 52 point, box type terminal block, not removable, 1 I/O pack per board STCIH2A, 4B, 6B – One 52 point, box type terminal block, removable, 1 I/O pack per board Terminal board sizes TBCIH1C, 2 C, 3 C – 10.16 cm wide x 33.02 cm high (4.0 x 13 in) TICIH1A, 2A – 10.16 cm wide x 33.02 cm high (4.0 ix 13 in) STCIH1A, 2 A, 4 A, 6 A – 10.2 cm wide x 15.9 cm high (4.0 x 6.25 in) Item Specification Number of channels 24 dry contact voltage input channels Input isolation in pack Optical isolation to 1500 V on all inputs Input filter Hardware filter, 4 ms Voltage ranges TBCIH1C – Nominal 125 V dc (100 - 145 V dc) TBCIH2C – Nominal 24 V dc (18.5 - 32 V dc) TBCIH3C – Nominal 48 V dc (32 - 64 V dc) STCIH1A – Nominal 24 V dc (18.5 - 32 V dc) STCIH2A – Nominal 24 V dc (18.5 - 32 V dc) STCIH4B – Nominal 48 V dc (32 - 64 V dc) STCIH6B –– Nominal 125 V dc (100 - 145 V dc) Ac voltage rejection 60 V rms at 50/60 Hz at 125 V dc excitation Current ranges Input circuits # 1 – 21 = 2.5 mA Input circuits # 22 – 24 = 10 mA Frame rate System dependent scan rate for control purposes 1,000 Hz scan rate for sequence of events monitoring Fault detection Loss of contact input excitation voltage Non-responding contact input in test mode Incorrect terminal board Power Consumption PDIAH1A – 5.00 W typical TBCIH1C, 2C, 3C – no watts STCIH1A, 2A, 4B, 6B – no watts 12 GEI-100727D For public disclosure Mark VIe Control General-Purpose I/O Modules Type: 16 DI Point / Group isolated with Line-break Detection (24, 48, 125, 250 V dc with 1ms SOE, 115/230 V ac with 3ms SOE) I/O Pack PDIIH1A Physical Specification Terminal board types SDIIH1 – One 16 point, box type terminal block, removable, 1 I/O pack per board Terminal board sizes SDIIH1 – 17.8 cm wide x 15.9 cm high (7.0 x 6.25 in) Item Specification Number of channels 16 Input isolation in pack Optical isolation to 1500 V on all inputs Input filter Hardware filter: 10, 20, 50, 100 ms, none Voltage ranges SDIIH1 – 24, 48, 125, 250 V dc, 115, 230 V ac rms point isolated SDIIH1 and WDIIH1 – Wetting voltages 24 V dc, 115, 230 V ac rms SDIIH1 and WDIIH2 – Wetting voltages 48 V dc, SDIIH1 and WDIIH3 – Wetting voltages 125 V dc, no option for point isolation Voltage ranges for point isolated inputs: Nominal 24 V dc (14 - 32 V dc) Nominal 48 V dc (19 - 64 V dc) Nominal 125 V dc (50 - 156 V dc) Nominal 250 V dc (100 - 264 V dc) Nominal 115 V ac rms (90 - 143 V ac rms), 50/60 Hz ± 3 Hz Nominal 230 V ac rms (90 - 265 V ac rms), 50/60 Hz ± 3 Hz Frame rate System dependent scan rate for control purposes 1,000 Hz scan rate for sequence of events monitoring Fault detection Loss of contact input excitation voltage Incorrect terminal board Fuse blown / open field wire (single and dual resistor configuration) Line to line short in field (dual resistor configuration) Power Consumption PDIIH1A – 5.00 W typical SDIIH1A – 0.04 W typical Refer to GEI-100739, Mark VIe Control Isolated Discrete Input (PDII) Module Description for additional information. GEI-100727D For public disclosure 13 Type: 24 DI Point Isolated (24, 125, 250 V dc with 1 ms SOE, 115/230 V ac with 3 ms SOE) I/O Pack PDIAH1A Physical Specification Terminal board types TICIH1A, 2A – Two 24 point, box type terminal blocks, removable, 1, 2, or 3 I/O packs per board Terminal board sizes TICIH1A, 2A – 17 cm high x 33.02 cm wide (7.0 x 13 in) Item Specification Number of channels 24 dry contact voltage input channels Input isolation 1500 V optical isolation on all inputs (point isolated) Input filter Hardware filter – 15 ms Voltage ranges TICIH1A - Nominal 125 V dc (70 - 145 V dc) TICIH1A - Nominal 250 V dc (200 - 300 V dc) TICIH1A - Nominal 115 V rms (90 - 132 V rms), 47 - 63 Hz TICIH1A - Nominal 230 V rms (190 - 264 V rms), 47 - 63 Hz TICIH2A - Nominal 24 V dc (16 - 32 V dc) AC voltage rejection 12 V rms at 24 V dc 24 V rms at 48 V dc 60 V rms at 125 V dc Frame rate System dependent Fault detection Non-responding contact input in test mode Unplugged cable Power Consumption PDIAH1A – 5.00 W typical TICIH1A, 2A – 1.4 W typical 14 GEI-100727D For public disclosure Mark VIe Control General-Purpose I/O Modules Type: 24 DI (24, 48, 125 V dc Group Isolated) 1 ms SOE - 12 DO with Form C Relays I/O Pack PDIOH1A Physical Specification Terminal board types TDBS – Two 48 point, box type terminal blocks, removable, 1 I/O pack per board TDBT – Two 48 point, box type terminal blocks, removable, 3 I/O packs per board Available daughter boards: WROBH1A – adds solenoid interface to first 6 circuits WROFH1A – adds fuse in COM leg of all 12 circuits WROGH1A – adds fuse power distribution in COM leg of all 12 circuits Terminal board sizes 17.8 cm wide x 33.02 cm high (7.0 x 13 in) Item Specification Number of channels 24 DI and 12 form C contact DO Input isolation Optical isolation to 1500 V on all inputs (group isolation) Input filter Hardware filter, 4 ms Input voltage ranges TDBSH2A - Nominal 24 V dc (16 - 32 V dc) TDBSH4A - Nominal 48 V dc (32 - 64 V dc) TDBSH6A - Nominal 125 V dc (100 - 145 V dc) TDBTH2A - Nominal 24 V dc (16 - 32 V dc) TDBTH4A - Nominal 48 V dc (32 - 64 V dc) TDBTH6A - Nominal 125 V dc (100 - 145 V dc) AC voltage rejection 60 V rms at 50/60 Hz at 125 V dc wetting voltage 24 V rms at 48 V dc 60 V rns at 1125 V dc Current ranges Input circuits #1 – 21 = 2.5 mA Input circuits #22 – 24 = 10 mA Frame rate System dependent scan rate for control purposes 1,000 Hz scan rate for sequence of events monitoring Fault detection Loss of contact input wetting voltage Non-responding contact input in test mode Incorrect terminal board Relay position feedback using contact pair separate from load contacts Number of relay command channels 12 relays Relay contact current rating 0.4 A at 125 V dc, 1.2 A at 48 V dc, 3.15 A at 24 V dc, 3.15 A at 120/240 V ac, 50/60 Hz Relay and coil monitoring 15 pack inputs. The selection of monitor feedbacks depends on the type of terminal board used, based on ID chip Relay max. response time 25 ms on and 25 ms off (typical) Relay Contact material Silver cad-oxide Relay contact life Electrical operations – 100,000 Mechanical operations – 10,000,000 I/O pack response time From Ethernet command to output is typically 4 ms Physical Specification SOE reporting Each relay may be configured to report operation in the SOE record. GEI-100727D For public disclosure 15 I/O Pack PDIOH1A WROBH1 Option Board Powered Output Circuits 6 fused, associated with relays 1 - 6, fed from parallel connectors JF1 and JF2. Both sides of the power source are fused for each output. MOV suppression on NO contact. 1 unfused, associated with relay 12, fed from connector JG1. MOV suppression on NO contact WROFH1 Option Board Fused Output Circuits 12 fused circuits, one per relay WROGH1 Option Board Powered Output Circuits 12 fused circuits, one associated with each relay. Single side fusing of the power is associated with the power input on JF1 pin 1. Return power path through JF1pin 3 is not fused. Power Consumption PDIOH1A – 5.38 typical TDBSH2A, H4A, H6A – 12.07 W typical TDBTH2A, H4A, H6A – 11.1 W typical (33.1 W total with 3 I/O packs per board) 16 GEI-100727D For public disclosure Mark VIe Control General-Purpose I/O Modules 10 Discrete Output Modules Type: 6 / 12 Mechanical Relays with Provision for Solenoid Interface I/O Pack PDOAH1A Physical Specification Terminal board types TRLYH1B, 1C, 2C – Two 24 point, barrier type terminal blocks, removable, 1 or 3 I/O packs per board TRLYH1D – One 24 point, barrier type terminal blocks, removable, 1 or 3 I/O packs per board SRLYH1A – One 48 point, box type terminal block, not removable, 1 I/O pack per board SRLYH2A – One 48 point, box type terminal block, removable, 1 I/O pack per board Available daughter boards for SRLYH2A: WROBH1A – adds solenoid interface to first 6 circuits WROFH1A – adds fuse in COM leg of all 12 circuits WROGH1A – adds fuse power distribution in COM leg of all 12 circuits Terminal board sizes TRLY – 17.8 cm wide x 33.02 cm high (7.0 x 13 in) SRLY – 17.8 cm wide x 15.9 cm high (7.0 x 6.29 in) Item Specification Number of relays and contact configuration TRLYH1B, 1C, 2C – 12 form C (6 configurable for solenoids) TRLYH1D – 6 form C (for solenoids) SRLYH1A, 2 A – 12 form C (6 configurable for solenoids) Relay contact current rating 0.6 A at 125 V dc, 3.0 A at 24 V dc, 3.0 A at 120/240 V ac, 50/60 Hz For solenoid drivers: At 24 V dc < 2 A, L/R – 7 ms, without suppression At 125 V dc < 0.2 A, L/R – 7 ms, without suppression At 125 V dc < 0.65 A, L/R – 150 ms, with suppression Relay and coil monitoring 15 pack inputs. The selection of monitor feedbacks depends on the type of terminal board used, based on ID chip Relay max. response time 25 ms on and 25 ms off (typical) Relay contact material Silver cad-oxide Relay contact life Electrical operations – 100,000 Mechanical operations – 10,000,000 Relay diagnostics TRLYH1B – Relay coil diagnostics TRLYH1C – Contact voltage (115/230 V ac, 125 V dc) TRLYH2C – Contact voltage (24 V dc) TRLYH1D – Solenoid impedance diagnostics (24/125 V dc) SRLYH1A, 2A – Relay coil diagnostics Blown fuse indication I/O pack response time From Ethernet command to output is approximately 6 ms Physical Specification Fault detection TRLYH1B – Loss of relay solenoid excitation current Coil current disagreement with command Unplugged cable or loss of communication with I/O board (relays de-energize if communication with associated I/O board is lost) TRLYH1C, 2C – Loss of relay excitation current NO contact voltage disagreement with command Unplugged cable or loss of communication with I/O board (relays de-energize if communication with associated I/O board is lost) GEI-100727D For public disclosure 17 I/O Pack PDOAH1A TRLYH1D – Loss of solenoid voltage supply (fuse monitor) Solenoid resistance measured to detect open and short circuits Unplugged cable or loss of communication with I/O board (relays de-energize if communication with associated I/O board is lost) SRLYH1A, 2A – Relay position feedback using contact pair separate from load contacts WROBH1 Option Board Powered Output Circuits 6 fused, associated with relays 1-6, fed from parallel connectors JF1 and JF2. Both sides of the power source are fused for each output. 1 unfused, associated with relay 12, fed from connector JG1 WROFH1 Option Board Fused Output Circuits 12 fused circuits, one per relay WROGH1 Option Board Powered Output Circuits 12 fused circuits, one associated with each relay. Single side fusing of the power is associated with the power input on JF1 pin 1. Return power path through JF1pin 3 is not fused. Power Consumption PDOAH1A – 3.8 W typical TRLYH1B – 14 W typical TRLYH1C, 2C – 14.7 W typical TRLYH1D – 11.5 W typical SRLYH1A, 2A – 11 W typical SRLYH2A + IS200WROB – 12W typical SRLYH2A + IS200WROF – 12.3W typical SRLYH2A + IS200WROG – 12.3W typical 18 GEI-100727D For public disclosure Mark VIe Control General-Purpose I/O Modules Type: 12 Form A Solid-state Relays (115/230 V ac, 24/125 V dc) I/O Pack PDOAH1A Physical Specification Terminal board types TRLYH1E, 2E, 3E – One 24 point, barrier type terminal blocks, removable, 1 or 3 I/O packs per board Terminal board sizes 17.8 cm wide x 33.02 cm high (7.0 in x 13 in) Item Specification Number of relays & Contact configuration 12 relays with single, NO contacts Relay diagnostics TRLYH1E – Isolated contact voltage (115/230 V ac) TRLYH2E – Isolated contact voltage (24 V dc) TRLYH3E – Isolated contact voltage feedback (125 V dc) Contact V/I rating TRLYH1E – 250 V rms at 47 – 63 Hz, 10 A at 25ºC (77 ºF) De-rate current linearity to 6 A at 65ºC (149 ºF) TRLYH2E – 28 V dc, 10 A at 40ºC (104 ºF) De-rate current linearity to 7 A at 65ºC (149 ºF) TRLYH3E – 140 V dc, 3 A at 40ºC (104 ºF) De-rate current linearity to 2 A at 65ºC (149 ºF) Maximum load resistance TRLYH1E – 115 V ac is 2.5 k Ω TRLYH2E – 24 V dc is 4.5 k Ω TRLYH3E – 125 V dc is 25 k Ω Maximum off-state leakage TRLYH1E – 3 mA rms TRLYH2E – 3 mA dc at 55 V TRLYH3E – 2.5 mA dc Maximum response time - on 1 ms for dc relays, 1/2 cycle for ac relays Maximum response time - off 0.3 ms for dc relays, 1/2 cycle for ac relays Relay MTBF TRLYH1E – 50 years TRLYH2E – 37 years TRLYH3E – 47 years Fault detection Relay current disagreement with command Unplugged cable or loss of communication with I/O board; relays de- energize if communication with associated I/O board is lost Power Consumption PDOAH1A – 3.8 W typical TRLYH1E, 2E, 3E – 9.4 W typical GEI-100727D For public disclosure 19 Type: 36 Mechanical Relays, 12 for Form A and B Outputs (option for fused branches) I/O Pack PDOAH1A Physical Specification Terminal board types TRLYH1F, 2F – Two 24 point, barrier type terminal blocks, removable, 3 I/O packs per board WPDFH1A – Optional daughter board to TRLYH1F for 24/125 V dc, 115 V ac source with fuses for field solenoid power Terminal board sizes TRLY – 17.8 cm wide x 33.02 cm high (7.0 x 13 in) WPDF – 10.16 cm wide x 33.02 cm high (4.0 x 13 in) Item Specification Number of relays & Contact configuration TRLYH1F – 36 relays that vote to create 12 form A (NO) contact outputs TRLYH2F – 36 relays that vote to create 12 form B (NC) contact outputs Rated voltage on relays Nominal 100/125 V dc, 24 V dc, or 48 V dc Nominal 115 V ac Relay diagnostics Relay coil diagnostics and blown fuse indication Relay contact current rating 0.5/0.3 A resistive for 110/125 V dc 5.0 A resistive for 24 V dc 5.0 A resistive for 115 V ac Relay max. response time 25 ms on and 25 ms off (typical) Relay contact life Electrical operations – 100,000 Fault detection PDOAH1A – Incorrect terminal board TRLYH1F, 2F – Coil voltage disagreement with command Blown fuse indication (with WPDF power daughterboard). Unplugged cable or loss of communication with I/O board; relays de-energize if communication with associated I/O board is lost. WPDF Solenoid Power Distribution Board Number of Power Distribution Circuits (PDC) Two each rated 10 A, nominal 115 V ac or 125 V dc Number of Fused Branches Twelve, 6 for each PDC Fuse rating 3.15 A at 25ºC (77 ºF) 2.36 A – recommended maximum usage at 65ºC (149 ºF) Voltage monitor, maximum response delay 60 ms typical Voltage monitor, minimum detection voltage 16 V dc 72 V ac Voltage monitor, max current (leakage) 3 mA Power Consumption PDOAH1A – 3.8 W typical TRLYH1F, 2F – 8.6W typical (25.8 W total with 3 I/O packs per board) 20 GEI-100727D For public disclosure Mark VIe Control General-Purpose I/O Modules 11 I/O Fieldbus Modules Type: FOUNDATION Fieldbus™ Linking Device I/O Pack PFFAH1A Physical Physical Specification Mounting DIN rail mounted Item Specification Features 4 H1 ports with galvanic isolation (transformer) 16 field devices per segment IEC-61158 compliant data link layer Access to device data, function blocks, and configuration from HSE Data republishing from H1 to HSE or between H1 links Redundant and non-redundant configuration Each H1 channel can be a Link Master or Time Manager Registration Class 42c of the HSE profile Registration CE: EN 61000–6–2; EN 61000–6–4; EN 55022 Limit Class A FCC: Part 15 Subpart B Class A VCCI: Class 2 Information Technology Equipment 2002 Shock/Vibration: DIN IEC 68 — part 2 UL 508; CSA C22.2 No. 14–M95 Industrial Control Equipment Characteristics Power Supply Power Consumption Dimensions Protection Operating Temperature Storage temperature Ethernet Interface Ethernet Transfer Rate H1 Interface H1 Transfer Rate H1 Data Link Layer Serial Interface Serial transfer Rate Physical Specification Board types SPIDG1A Item Specification PROFIBUS master type DPV0 or DPV1 Class 1 master PROFIBUS connection RS-485 interface through DE-9 D-sub receptacle Redundancy The PPRF supports single I/O pack with single I/O Ethernet connection (no redundancy), single I/O pack with dual I/O Ethernet connections, and hot-backup I/O pack with dual I/O Ethernet connections (hot-backup redundancy is available with two PPRFH1A I/O packs. One operates as the active master, and the second operates as a backup master in standby mode) Transmit time Can be as fast as Mark VIe frame rate (up to 100 Hz) Receive time Inputs are asynchrounous and scanned at 100Hz. System receive time is determined by: • PROFIBUS network baud rate • Number of slaves 24 V dc ±20% 200 mA (nominal) 47 x 131 x 111 mm (1.9 x 5.2 x 4.4 in) IP-20 0 to 55°C (32 to 131 °F) -20 to 70°C (-4 to 170 °F) 10BaseT/100BaseTX, RJ-45 10/100MB autosensing 4 H1 3–pole screw terminals, transformer coupling 31.25 kB IEC-61158 9–pole SubD RS-232C port 115.2 kB GEI-100727D For public disclosure 21 I/O Pack PFFAH1A Physical • Amount of I/O • Slave response time Transmission speed 9.6 Kbaud to 12 Mbaud Number of slaves 500 inputs and 500 outputs, half Boolean and half analog, 10 ms frame rate This is a requirement, not a hard limit. Input event detection Available on input Booleans, 10 ms resolution Power Consumption PPRFH1A – 4.25W typical Operating Temperature -20 to 55°C (-4 to 131 °F) RS485 Topology Types Supported Linear, tree Segment Lengths 100 m at 12 MB 200 m at 1.5 MB 400 m at 500 KB 1,000 m at 187 KB 1,200 m at 94 KB Nodes per Segment 32 Nodes per network 125 Repeaters Three per network Cable Two wires, shielded Fiber-optic Topology Types Supported Ring, star, linear Segment lengths 80 m 2-3 km 15 km at 12 MB Plastic Multi-mode Single-mode Nodes per network 125 22 GEI-100727D For public disclosure Mark VIe Control General-Purpose I/O Modules Type: Modbus® Master Serial and Ethernet I/O Packv PSCAH1A Physical Specification Terminal board types SSCAH1A – One 48 point, box type terminal block, not removable, 1 I/O pack per board SSCAH2A – One 48 point, box type terminal block, removable, 1 I/O pack per board Terminal board sizes 10.2 cm wide x 15.9 cm high (4.0 x 6.25 in) Item Specification Number of channels Six independently configurable serial channels One Ethernet Modbus channel (simplex network) Cable distance, rate, and drops RS-232 Mode: up to 50 ft, 19,200 baud max, 1 drop RS-422 Mode: up to 1,000 ft, 375 kbps max, 8 drops RS-485 Mode: up to 1,000 ft, 375 kbps max, 8 drops Serial Modbus master service Service is configurable at the port level as follows: Physical connections: RS-232, RS-422, RS-485 Baud Rate: 300, 600, 1200, 2400, 4800, 9600, 19200, 38400, 57600, 115000 Parity: none, odd, even Data Bits: 7, 8 Stop Bits: 1, 2 Station Addresses Multi-drop, 8 devices/port max, 18 devices/board maximum RTU Time-out (sec) per device 32-bit data format, (byte format) Device response delay time Service is configurable at the signal level as follows: Signal type Register number Read/write Transfer rate: 0.5, 1, 2, or 4 Hz Ethernet Modbus master service Physical connection: RJ-45 Parameters defined for all stations on the Ethernet port: TCP/IP address for the Ethernet port TCP/IP subnet mask TCP/IP gateway IP address of intermediate router (optional) Parameters defined for each field device station Field device TCP/IP address Field device TCP/IP port (Modbus default is 502) Modbus station address (optional) TCP/IP connection timeout (default is 75 sec) TCP/IP read/write timeout 32-bit data format (byte order) Open Modbus TCP/IP protocol Service is configurable at the signal level as follows: Signal type Register number Read/write Transfer rate: 0.5, 1, 2, or 4 Hz Scaling, offset, gain Power Consumption PSCAH1A – 7.8 W typical SSCAH1A, 2A – no watts GEI-100727D For public disclosure 23 1501 Roanoke Blvd. Salem, VA 24153 USA For public disclosure