Download Mark VIe Control General

GEI-100727D
Mark* VIe Control
General-Purpose I/O Modules
These instructions do not purport to cover all details or variations in equipment, nor to provide for every possible
contingency to be met during installation, operation, and maintenance. The information is supplied for informational
purposes only, and GE makes no warranty as to the accuracy of the information included herein. Changes, modifications,
and/or improvements to equipment and specifications are made periodically and these changes may or may not be reflected
herein. It is understood that GE may make changes, modifications, or improvements to the equipment referenced herein or to
the document itself at any time. This document is intended for trained personnel familiar with the GE products referenced
herein.
This document is approved for public disclosure.
GE may have patents or pending patent applications covering subject matter in this document. The furnishing of this
document does not provide any license whatsoever to any of these patents.
GE provides the following document and the information included therein as is and without warranty of any kind, expressed
or implied, including but not limited to any implied statutory warranty of merchantability or fitness for particular purpose.
For further assistance or technical information, contact the nearest GE Sales or Service Office, or an authorized GE Sales
Representative.
Revised: Aug 2014
Issued: May 2008
Copyright © 2008 - 2014 General Electric Company, All rights reserved.
___________________________________
* Indicates a trademark of General Electric Company and/or its subsidiaries.
All other trademarks are the property of their respective owners.
We would appreciate your feedback about our documentation.
Please send comments or suggestions to [email protected]
For public disclosure
Contents
1
2
Introduction.................................................................................................................................................3
Packaging ...................................................................................................................................................4
3
Communications...........................................................................................................................................5
4
5
Diagnostics..................................................................................................................................................5
Specifications ..............................................................................................................................................6
6
7
Analog I/O Modules......................................................................................................................................7
Thermocouples........................................................................................................................................... 10
8
9
RTD......................................................................................................................................................... 11
Discrete Input Modules................................................................................................................................ 12
10 Discrete Output Modules ............................................................................................................................ 17
11
I/O Fieldbus Modules ................................................................................................................................ 21
2
GEI-100727D
For public disclosure
Mark VIe Control General-Purpose I/O Modules
1 Introduction
The Mark* VIe I/O modules are applied in systems for turbine and plant controls. Its I/O
modules reflect this diversity with a wide range of types and the flexibility to distribute
them individually or in clusters. This document describes the general-purpose I/O
modules that are available for all applications. Other modules are available for
applications specific to turbine controls and safety controllers.
Note Refer to GEH-6721_Vol_II, Mark VIe Control, Volume II System Hardware Guide
for more detailed information.
Typical I/O Modules Mounted in a Cabinet
GEI-100727D
For public disclosure
3
2 Packaging
I/O modules consist of an I/O pack mounted on a terminal board. The I/O pack contains a
local processor with a QNX® operating system and a data acquisition board. The terminal
board contains a terminal block for field wiring and passive circuits that connect the
terminal block to the I/O pack. Terminal blocks can be removed from the I/O module with
field wiring attached in the unlikely event of a failure of the passive circuits on the
module.
contain two 24 point, barrier type, pluggable, terminal blocks. Each point can accept two
2.05 mm² (0.081 in²) #12 AWG wires with 300 V insulation per point with ring type lugs.
In addition, captive clamps are provided for terminating bare wires. Screw spacing is 9.53
mm (0.375 in) minimum, center-to-center. T-type modules are normally base mounted
and support multiple I/O packs.
S-type modules have box type terminal blocks that accept one 2.05 mm2 (0.081 in2) #12
AWG wire, or two 1.63 mm2 (0.064 in2) #14 AWG) wires with 300 V insulation per
point. Screw spacing is 5.08 mm (0.2 in) minimum, center-to-center. S-type modules are
DIN-rail and base mounted and support one I/O pack.
DIN Rail or Surface Mounted
I/O Pack
Diagnostic LEDs
Customer Wiring
IONet (Ethernet Cat. 5 )
H1 Fixed
H2 Pluggable
Second IONet Port
24 V dc Power
Box Type Block
Shield Bar
Infrared Transceiver
DIN Rail
Typical I/O Module with I/O Pack and Terminal Block
4
GEI-100727D
For public disclosure
Mark VIe Control General-Purpose I/O Modules
3 Communications
Each I/O pack has two RJ-45, 100 MB Ethernet ports for communication with the I/O
network switches and the controllers. These can be used for network redundancy, such as
dual redundant controllers communicating with a single I/O pack. If an I/O module
contains two or three I/O packs, then each pack can be configured to communicate with
one or two networks.
If an application requires exceptional speed, packs can be configured for peer-to-peer
communication on the I/O network for a quick response. Communication rules conform
to IEEE® 802.3 u for 100 MB Ethernet with a star topology and category 5 or fiber
connectivity. Up to 199 I/O packs are supported on each network and can be located up to
300 m (984 ft) from network switches with category 5 wire.
4 Diagnostics
Each I/O pack transmits diagnostic messages to the controllers and contains local status
LEDs. There are application-specific LEDs, such as those used for status indication of
discrete inputs and six generic LEDs, on all packs including:
•
Power (PWR): green when power is applied (18-32 V dc)
•
Attention (ATTN): red
−
−
−
−
−
Off: no fault
Solid: critical fault that prevents pack communication
Fast flash: alarm connected to wrong module or software loading error
Medium flash: pack is not online
Slow flash: manual request to flash to identify pack location
•
Link (LINK): green when I/O network communication established (quantity 2)
•
Transmit / Receive (TxRx): yellow when transmitting/ receiving data (quantity 2)
In addition, each terminal board contains a read-only ID chip with the board serial
number, board type, revision number, and the connector location.
GEI-100727D
For public disclosure
5
5 Specifications
The first two tables in this section contain specifications that are common to all I/O
modules, associated terminal boards, and terminal blocks. The tables that follow contain
specifications for the I/O packs and boards indicated in each table.
Environmental Specifications for I/O Modules, Terminal Boards, and Terminal Blocks Meets EN50178 Section A.6.1.4
Table A.2 (m)
Seismic
Universal building code (UBC) – Seismic code section 2312 Zone 4 with operation without trip
Vibration
1.0 g horizontal, 0.5 g vertical at 15 to 120 Hz
Storage Temperature
-40 to 80ºC (-40 to 176 ºF)
Operating Temperature
-30 to 65ºC (-22 to 149 ºF), local temperature sensor in I/O pack
Relative Humidity
5 to 95% non-condensing (exceeds EN50178)
Air Quality
Pollution degree 2, free convection at the module
Control equipment can withstand the following concentrations of corrosive gasses at 50%
relative humidity and 40ºC (104 ºF)
Sulfur dioxide (SO2) – 30 ppb
Hydrogen sulfide (H2S) – 10 ppb
Airborne Contaminants
(Gas)
Nitrous fumes (NO) – 30 ppb
Chloride (Cl2) – 10 ppb
Hydrogen fluoride (HF) – 10 ppb
Ammonia (NH3) – 500 ppb
Ozone (O3) – 5 ppb
Control equipment can withstand the following concentrations of corrosive gasses at 50%
relative humidity and 40ºC (104 ºF)
Sulfur dioxide (SO2) – 30 ppb
Hydrogen sulfide (H2S) – 10 ppb
Class I, Division 2
Supported
Other Specifications for I/O Modules, Terminal Boards, and Terminal Blocks
6
I/O Pack Size
8.26 cm high x 4.19 cm wide x 12.1 cm deep
(3.25 in x 1.65 in x 4.78 in)
Technology
Surface mount
GEI-100727D
For public disclosure
Mark VIe Control General-Purpose I/O Modules
6 Analog I/O Modules
Type: 10AI (V/I Inputs) and 2AO (4-20/0-200 mA Outputs)
I/O Pack
PAICH1A
Physical
Specification
Terminal board types
Group Isolated
TBAIH1C – Two 24 point, barrier type terminal blocks, removable, 1or 3 I/O packs per board
STAIH1A – One 48 point, box type terminal block, not removable, 1 I/O pack per board
STAIH2A – One 48 point, box type terminal block, removable, 1 I/O pack per board
Point Isolated Inputs and Group Isolated Outputs
SAIIH1A – One 48 point, box type terminal block, not removable, 1 I/O pack per board
SAIIH2A – One 48 point, box type terminal block, removable, 1 I/O pack per board
Terminal board sizes
TBAIH1C – 10.16 cm wide x 33.02 cm high (4.0 x 13 in)
STAIH1A, 2A – 10.2 cm wide x 15.9 cm high (4.0 x 6.25 in)
SAIIH1A, 2A – 17.8 cm wide x 15.9 cm high (7.0 x 6.25 in)
Item
Specification
Number of channels
12 channels per board (10 AI, 2 AO)
Analog I/O types
2, 3, and 4 wire transmitters. External and internal power 24 V dc
Input span
1 - 5 V dc, ±5 V dc, ±10 V dc, (Inputs 1 - 8)
0 - 20 mA or ±1 mA (Inputs 9 - 10)
Input converter resolution
16 bit analog-to-digital converter
Input burden resistance
250 Ω for 4 – 20 mA input, 5 kΩ for ±1 mA
Scan time
Normal scan, 5 ms (200 Hz). Note that maximum controller frame rate is 100 Hz
Measurement accuracy
0.1% of full scale over the full operating temperature range
Noise suppression on inputs
The 10 circuits have a hardware filter with single pole down break at 500 rad/sec. A software
filter, using a two pole low pass filter, is configurable for: 0.75 Hz, 1.5 Hz, 3 Hz, 6 Hz, 12 Hz
Common mode rejection
Ac common mode rejection 60 dB at 60 Hz, with up to ±5 V common mode voltage
Dc common mode rejection 80 dB with from -5 to 7 peak V common mode voltage
Common mode voltage
range
±5 V (±2 V CMR for the ±10 V inputs)
Output converter
14-bit D/A converter with ±0.5% accuracy
Output load
800 Ω for 4 – 20 mA output
Maximum lead resistance
15 Ω maximum two-way cable resistance
Components can be located up to 300 m (984 ft) from module
Power Consumption
PAICH1A – 5.00 W typical
TBAIH1C – 7 W typical
STAIH1A, 2A – 7 W typical
SAIIH1A, 2A – 7 W typical
GEI-100727D
For public disclosure
7
Type: 10AI (V/I Inputs) and 2AO (4-20 mA Outputs) with HART®
8
I/O Pack
PHRAH1A
Physical
Specification
Terminal board types
SHRAH1A – One 48 point, box type terminal block, not removable, 1 I/O pack per board
SHRAH2A – One 48 point, box type terminal block, removable, 1 I/O pack per board
Terminal board sizes
15.9 cm high x 17.8 cm wide (6.25 x 7.0 in)
Item
Specification
Number of channels
12 channels per board (10 AI, 2 AO)
Analog I/O types
2, 3, and 4 wire transmitters. External and internal power 24 V dc
Input span
4 – 20 mA dc, ±5 V dc, (Inputs 1– 8)
4 – 20 mA or ±1 mA (Inputs 9 – 10)
Input converter resolution
16-bit analog-to-digital converter
Scan time
Normal scan 5 ms (200 Hz). Note that controller frame rate is 100 Hz
Measurement accuracy
Better than 0.1% full scale over the full operating temperature range
Noise suppression on inputs
The 10 circuits have a hardware filter with two poles at 12.5 Hz and 48.3 Hz. A software filter,
using a two-pole, low-pass filter, is configurable for: 0.75 Hz, 1.5 Hz, 3 Hz, 6 Hz, 12 Hz
Common mode rejection
Ac common mode rejection 60 dB at 60 Hz, with up to ±5 V common mode voltage
Dc common mode rejection 80 dB with -5 to 7 peak V common mode voltage
Common mode voltage
range
±5 V
Output converter
14-bit D/A converter with ±0.5% accuracy
Output load
800 Ω for 4 - 20 mA output
Maximum lead resistance
15 Ω maximum two-way cable resistance
Components can be located up to 300 m (984 ft) from module Power
Consumption
PHRAH1A – 5.30 W typical
SHRAH1A, 2A – 4.5 W typical
GEI-100727D
For public disclosure
Mark VIe Control General-Purpose I/O Modules
Type: 8 / 16 (4 - 20 mA Outputs)
I/O Pack
PAOCH1A
Physical
Specification
Terminal board types
TBAOH1C – Two 24 point, barrier type terminal blocks, removable, 1 or 2 I/O packs per board
STAOH1A – One 36 point, box type terminal block, not removable, 1 I/O pack per board
STAOH2A – One 36 point, box type terminal block, removable, 1 I/O pack per board
Terminal board sizes
TBAOH1C – 10.16 cm wide x 33.02 cm high (4.0 x 13 in)
STAOH1A, 2A – 15.9 cm high x 10.2 cm wide (6.25 x 4.0 in)
Item
Specification
Number of channels
TBAOH1C – 16 current output channels, single-ended (one side connected to common)
STAOH1A, 2A – 8 current output channels, single-ended (one side connected to common)
Output converter resolution
16-bit
Measurement accuracy
±0.5% over the full operating temperature range and 0 to 900 Ω load impedance
Frame rate
100 Hz on all eight outputs
D/A converter resolution
16-bit resolution
Analog outputs
0 – 20 mA, up to 900 Ω burden (18 V compliance)
Output type
0 – 20 mA
Response
Better than 50 rad/sec
Maximum load resistance
900 Ω maximum two-way cable resistance
Components can be located up to 300 m (984 ft) from module
Power Consumption
PAOCH1A – 4.82 W typical
TBAOH1C – no watts
STAOH1A, 2A – no watts
GEI-100727D
For public disclosure
9
7 Thermocouples
Type: 12 / 24 Thermocouples
I/O Pack
PTCCH1A
Physical
Specification
Terminal board types
TBTCH1B – Two 24 point, barrier type terminal blocks, removable, 1, 2, or 3 I/O packs per
board
TBTCH1C – Two 24 point, barrier type terminal blocks, removable, 1 or 2 I/O packs per board
STTCH1A – One 42 point, box type terminal block, not removable, 1 I/O pack per board
STTCH2A – One 42 point, box type terminal block, removable, 1 I/O pack per board
Terminal board sizes
TBTCH1B, 1C – 10.16 cm wide x 33.02 cm high (4.0 x 13 in)
STTCH1A, 2 A – 10.2 cm wide x 15.9 cm high (4.0 x 6.25 in)
Thermocouple types
E, J, K, S, T thermocouples, and mV inputs for PTCCH1
Item
Specification
Number of channels
12 channels per I/O pack (24 total when using 2 I/O packs)
Span
-8 mV to 45 mV for PTCCH1
A/D Converter resolution
Sampling type 16-bit A/D converter
Scan time
All inputs are sampled at up to 120 times per sec per input
Measurement accuracy
PTCCH1 is 53 μV (excluding cold junction reading).
Example:
For type K, at 538ºC (1000 °F), including cold junction contribution, RSS error is 1.7ºC (3 ºF)
Common mode rejection
AC common mode rejection 110 dB at 50/60 Hz, for balanced impedance input. Both
hardware and firmware filtering
Common mode voltage
±5 V
Cold junction compensation
Reference junction temperature is measured in each module
TMR board has three cold junction references
Cold junction temperature
accuracy
Cold junction accuracy 1.1ºC (2 ºF) – A 0.6ºC (1 ºF) error in the CJ compensation will cause a
0.6ºC (1 ºF) error in the thermocouple reading, for a total of 1.2ºC (2 ºF).
Conformity error
Maximum software error 0.14ºC (0.25 ºF)
Normal mode rejection
250 mV rms at 50/60 Hz, ±5%
Both hardware and firmware filtering provides a total of 80 dB NMRR
Fault detection
High/low (hardware) limit check
High/low system (software) limit check
Monitor readings from all TCs, CJs, calibration voltages, and calibration zero readings
Maximum lead resistance
450 Ω maximum two-way cable resistance
Thermocouples can be located up to 300 m (984 ft) from the module and can be grounded or
ungrounded.
Power Consumption
PTCCH1A – 3.53 W typical
TBTCH1B, 1C – no watts
STTCH1A, 2A – no watts
10
GEI-100727D
For public disclosure
Mark VIe Control General-Purpose I/O Modules
8 RTD
Type: 8 / 16 RTD Inputs
I/O Pack
PRTDH1A
Physical
Specification
Terminal board types
TRTDH1D – Two 24 point, barrier type terminal blocks, removable, 1 or 2 I/O packs per board
TRTDH2D – Two 24 point, barrier type terminal blocks, removable, 1 or 2 I/O packs per board
SRTDH1A – One 36 point, box type terminal block, not removable, 1 I/O pack per board
SRTDH2A – One 36 point, box type terminal block, removable, 1 I/O pack per board
Terminal board sizes
TRTDH1D, 2D – 10.16 cm wide x 33.02 cm high (4.0 x 13 in)
SRTDH1A, 2 A – 10.2 cm wide x 15.9 cm high (4.0 x 6.25 in)
RTD types
10, 100, and 200 Ω platinum
10 Ω copper
120 Ω nickel
Item
Specification
Number of channels
8 channels per I/O pack (16 channels per terminal board)
Span
0.3235 to 4.054 V
A/D converter resolution
14-bit resolution
Scan time
Normal scan 250 ms (4 Hz)
Fast scan 40 ms (25 Hz)
Measurement accuracy
RTD Type
120 Ω Nickel
200 Ω Platinum
100 Ω Platinum
100 Ω Platinum
-51 to ± 204ºC (-60 to 400 ºF)
10 Ω Copper
Group Gain
Normal – 1.0
Normal – 1.0
Normal – 1.0
Normal – 2.0
Accuracy at 204 º C (400 º F)
1.1°C (2 °F)
1.1°C (2 °F)
2.22°C (4 °F)
1.11°C (2 °F)
Normal – 10
5.55°C (10 °F)
Common mode rejection
Ac common mode rejection 60 dB at 50/60 Hz,
Dc common mode rejection 80 dB
Common mode voltage
range
±5 V
Normal mode rejection
15 Ω maximum two-way cable resistance
RTDs can be located up to 300m (984 ft) from module and can be grounded or ungrounded
Power Consumption
PRTDH1A – 5.3 W
TRTDH1D, 2D – no watts
SRTDH1A, 2 A – no watts
GEI-100727D
For public disclosure
11
9 Discrete Input Modules
Type: 24 DI Group Isolated (125, 24, 48 V dc) 1 ms Sequence of Events (SOE)
I/O Pack
PDIAH1A
Physical
Specification
Terminal board types
TBCIH1C, 2C, 3C – Two 24 point, barrier type terminal blocks, removable, 1, 2, or 3 I/O packs
per board
STCIH1A – One 52 point, box type terminal block, not removable, 1 I/O pack per board
STCIH2A, 4B, 6B – One 52 point, box type terminal block, removable, 1 I/O pack per board
Terminal board sizes
TBCIH1C, 2 C, 3 C – 10.16 cm wide x 33.02 cm high (4.0 x 13 in)
TICIH1A, 2A – 10.16 cm wide x 33.02 cm high (4.0 ix 13 in)
STCIH1A, 2 A, 4 A, 6 A – 10.2 cm wide x 15.9 cm high (4.0 x 6.25 in)
Item
Specification
Number of channels
24 dry contact voltage input channels
Input isolation in pack
Optical isolation to 1500 V on all inputs
Input filter
Hardware filter, 4 ms
Voltage ranges
TBCIH1C – Nominal 125 V dc (100 - 145 V dc)
TBCIH2C – Nominal 24 V dc (18.5 - 32 V dc)
TBCIH3C – Nominal 48 V dc (32 - 64 V dc)
STCIH1A – Nominal 24 V dc (18.5 - 32 V dc)
STCIH2A – Nominal 24 V dc (18.5 - 32 V dc)
STCIH4B – Nominal 48 V dc (32 - 64 V dc)
STCIH6B –– Nominal 125 V dc (100 - 145 V dc)
Ac voltage rejection
60 V rms at 50/60 Hz at 125 V dc excitation
Current ranges
Input circuits # 1 – 21 = 2.5 mA
Input circuits # 22 – 24 = 10 mA
Frame rate
System dependent scan rate for control purposes
1,000 Hz scan rate for sequence of events monitoring
Fault detection
Loss of contact input excitation voltage
Non-responding contact input in test mode
Incorrect terminal board
Power Consumption
PDIAH1A – 5.00 W typical
TBCIH1C, 2C, 3C – no watts
STCIH1A, 2A, 4B, 6B – no watts
12
GEI-100727D
For public disclosure
Mark VIe Control General-Purpose I/O Modules
Type: 16 DI Point / Group isolated with Line-break Detection
(24, 48, 125, 250 V dc with 1ms SOE, 115/230 V ac with 3ms SOE)
I/O Pack
PDIIH1A
Physical
Specification
Terminal board types
SDIIH1 – One 16 point, box type terminal block, removable, 1 I/O pack per board
Terminal board sizes
SDIIH1 – 17.8 cm wide x 15.9 cm high (7.0 x 6.25 in)
Item
Specification
Number of channels
16
Input isolation in pack
Optical isolation to 1500 V on all inputs
Input filter
Hardware filter: 10, 20, 50, 100 ms, none
Voltage ranges
SDIIH1 – 24, 48, 125, 250 V dc, 115, 230 V ac rms point isolated
SDIIH1 and WDIIH1 – Wetting voltages 24 V dc, 115, 230 V ac rms
SDIIH1 and WDIIH2 – Wetting voltages 48 V dc,
SDIIH1 and WDIIH3 – Wetting voltages 125 V dc, no option for point isolation
Voltage ranges for point isolated inputs:
Nominal 24 V dc (14 - 32 V dc)
Nominal 48 V dc (19 - 64 V dc)
Nominal 125 V dc (50 - 156 V dc)
Nominal 250 V dc (100 - 264 V dc)
Nominal 115 V ac rms (90 - 143 V ac rms), 50/60 Hz ± 3 Hz
Nominal 230 V ac rms (90 - 265 V ac rms), 50/60 Hz ± 3 Hz
Frame rate
System dependent scan rate for control purposes
1,000 Hz scan rate for sequence of events monitoring
Fault detection
Loss of contact input excitation voltage
Incorrect terminal board
Fuse blown / open field wire (single and dual resistor configuration)
Line to line short in field (dual resistor configuration)
Power Consumption
PDIIH1A – 5.00 W typical
SDIIH1A – 0.04 W typical
Refer to GEI-100739, Mark VIe Control Isolated Discrete Input (PDII) Module
Description for additional information.
GEI-100727D
For public disclosure
13
Type: 24 DI Point Isolated (24, 125, 250 V dc with 1 ms SOE, 115/230 V ac with 3 ms SOE)
I/O Pack
PDIAH1A
Physical
Specification
Terminal board types
TICIH1A, 2A – Two 24 point, box type terminal blocks, removable, 1, 2, or 3 I/O packs per
board
Terminal board sizes
TICIH1A, 2A – 17 cm high x 33.02 cm wide (7.0 x 13 in)
Item
Specification
Number of channels
24 dry contact voltage input channels
Input isolation
1500 V optical isolation on all inputs (point isolated)
Input filter
Hardware filter – 15 ms
Voltage ranges
TICIH1A - Nominal 125 V dc (70 - 145 V dc)
TICIH1A - Nominal 250 V dc (200 - 300 V dc)
TICIH1A - Nominal 115 V rms (90 - 132 V rms), 47 - 63 Hz
TICIH1A - Nominal 230 V rms (190 - 264 V rms), 47 - 63 Hz
TICIH2A - Nominal 24 V dc (16 - 32 V dc)
AC voltage rejection
12 V rms at 24 V dc
24 V rms at 48 V dc
60 V rms at 125 V dc
Frame rate
System dependent
Fault detection
Non-responding contact input in test mode
Unplugged cable
Power Consumption
PDIAH1A – 5.00 W typical
TICIH1A, 2A – 1.4 W typical
14
GEI-100727D
For public disclosure
Mark VIe Control General-Purpose I/O Modules
Type: 24 DI (24, 48, 125 V dc Group Isolated) 1 ms SOE - 12 DO with Form C Relays
I/O Pack
PDIOH1A
Physical
Specification
Terminal board types
TDBS – Two 48 point, box type terminal blocks, removable, 1 I/O pack per board
TDBT – Two 48 point, box type terminal blocks, removable, 3 I/O packs per board
Available daughter boards:
WROBH1A – adds solenoid interface to first 6 circuits
WROFH1A – adds fuse in COM leg of all 12 circuits
WROGH1A – adds fuse power distribution in COM leg of all 12 circuits
Terminal board sizes
17.8 cm wide x 33.02 cm high (7.0 x 13 in)
Item
Specification
Number of channels
24 DI and 12 form C contact DO
Input isolation
Optical isolation to 1500 V on all inputs (group isolation)
Input filter
Hardware filter, 4 ms
Input voltage ranges
TDBSH2A - Nominal 24 V dc (16 - 32 V dc)
TDBSH4A - Nominal 48 V dc (32 - 64 V dc)
TDBSH6A - Nominal 125 V dc (100 - 145 V dc)
TDBTH2A - Nominal 24 V dc (16 - 32 V dc)
TDBTH4A - Nominal 48 V dc (32 - 64 V dc)
TDBTH6A - Nominal 125 V dc (100 - 145 V dc)
AC voltage rejection
60 V rms at 50/60 Hz at 125 V dc wetting voltage
24 V rms at 48 V dc
60 V rns at 1125 V dc
Current ranges
Input circuits #1 – 21 = 2.5 mA
Input circuits #22 – 24 = 10 mA
Frame rate
System dependent scan rate for control purposes
1,000 Hz scan rate for sequence of events monitoring
Fault detection
Loss of contact input wetting voltage
Non-responding contact input in test mode
Incorrect terminal board
Relay position feedback using contact pair separate from load contacts
Number of relay command
channels
12 relays
Relay contact current rating
0.4 A at 125 V dc, 1.2 A at 48 V dc, 3.15 A at 24 V dc, 3.15 A at 120/240 V ac, 50/60 Hz
Relay and coil monitoring
15 pack inputs. The selection of monitor feedbacks depends on the type of terminal board
used, based on ID chip
Relay max. response time
25 ms on and 25 ms off (typical) Relay
Contact material
Silver cad-oxide
Relay contact life
Electrical operations – 100,000
Mechanical operations – 10,000,000
I/O pack response time
From Ethernet command to output is typically 4 ms
Physical
Specification
SOE reporting
Each relay may be configured to report operation in the SOE record.
GEI-100727D
For public disclosure
15
I/O Pack
PDIOH1A
WROBH1 Option Board
Powered Output Circuits
6 fused, associated with relays 1 - 6, fed from parallel connectors JF1 and JF2. Both sides of
the power source are fused for each output. MOV suppression on NO contact.
1 unfused, associated with relay 12, fed from connector JG1. MOV suppression on NO contact
WROFH1 Option Board
Fused Output Circuits
12 fused circuits, one per relay
WROGH1 Option Board
Powered Output Circuits
12 fused circuits, one associated with each relay. Single side fusing of the power is associated
with the power input on JF1 pin 1. Return power path through JF1pin 3 is not fused.
Power Consumption
PDIOH1A – 5.38 typical
TDBSH2A, H4A, H6A – 12.07 W typical
TDBTH2A, H4A, H6A – 11.1 W typical (33.1 W total with 3 I/O packs per board)
16
GEI-100727D
For public disclosure
Mark VIe Control General-Purpose I/O Modules
10 Discrete Output Modules
Type: 6 / 12 Mechanical Relays with Provision for Solenoid Interface
I/O Pack
PDOAH1A
Physical
Specification
Terminal board types
TRLYH1B, 1C, 2C – Two 24 point, barrier type terminal blocks, removable, 1 or 3 I/O packs
per board
TRLYH1D – One 24 point, barrier type terminal blocks, removable, 1 or 3 I/O packs per board
SRLYH1A – One 48 point, box type terminal block, not removable, 1 I/O pack per board
SRLYH2A – One 48 point, box type terminal block, removable, 1 I/O pack per board
Available daughter boards for SRLYH2A:
WROBH1A – adds solenoid interface to first 6 circuits
WROFH1A – adds fuse in COM leg of all 12 circuits
WROGH1A – adds fuse power distribution in COM leg of all 12 circuits
Terminal board sizes
TRLY – 17.8 cm wide x 33.02 cm high (7.0 x 13 in)
SRLY – 17.8 cm wide x 15.9 cm high (7.0 x 6.29 in)
Item
Specification
Number of relays and
contact configuration
TRLYH1B, 1C, 2C – 12 form C (6 configurable for solenoids)
TRLYH1D – 6 form C (for solenoids)
SRLYH1A, 2 A – 12 form C (6 configurable for solenoids)
Relay contact current rating
0.6 A at 125 V dc, 3.0 A at 24 V dc, 3.0 A at 120/240 V ac, 50/60 Hz
For solenoid drivers:
At 24 V dc < 2 A, L/R – 7 ms, without suppression
At 125 V dc < 0.2 A, L/R – 7 ms, without suppression
At 125 V dc < 0.65 A, L/R – 150 ms, with suppression
Relay and coil monitoring
15 pack inputs. The selection of monitor feedbacks depends on the type of terminal board
used, based on ID chip
Relay max. response time
25 ms on and 25 ms off (typical)
Relay contact material
Silver cad-oxide
Relay contact life
Electrical operations – 100,000
Mechanical operations – 10,000,000
Relay diagnostics
TRLYH1B – Relay coil diagnostics
TRLYH1C – Contact voltage (115/230 V ac, 125 V dc)
TRLYH2C – Contact voltage (24 V dc)
TRLYH1D – Solenoid impedance diagnostics (24/125 V dc)
SRLYH1A, 2A – Relay coil diagnostics
Blown fuse indication
I/O pack response time
From Ethernet command to output is approximately 6 ms
Physical
Specification
Fault detection
TRLYH1B – Loss of relay solenoid excitation current
Coil current disagreement with command
Unplugged cable or loss of communication with I/O board (relays de-energize if
communication with associated I/O board is lost)
TRLYH1C, 2C – Loss of relay excitation current
NO contact voltage disagreement with command
Unplugged cable or loss of communication with I/O board (relays de-energize if
communication with associated I/O board is lost)
GEI-100727D
For public disclosure
17
I/O Pack
PDOAH1A
TRLYH1D – Loss of solenoid voltage supply (fuse monitor)
Solenoid resistance measured to detect open and short circuits
Unplugged cable or loss of communication with I/O board (relays de-energize if
communication with associated I/O board is lost)
SRLYH1A, 2A – Relay position feedback using contact pair separate from load contacts
WROBH1 Option Board
Powered Output Circuits
6 fused, associated with relays 1-6, fed from parallel connectors JF1 and JF2. Both sides of
the power source are fused for each output.
1 unfused, associated with relay 12, fed from connector JG1
WROFH1 Option Board
Fused Output Circuits
12 fused circuits, one per relay
WROGH1 Option Board
Powered Output Circuits
12 fused circuits, one associated with each relay. Single side fusing of the power is associated
with the power input on JF1 pin 1. Return power path through JF1pin 3 is not fused.
Power Consumption
PDOAH1A – 3.8 W typical
TRLYH1B – 14 W typical
TRLYH1C, 2C – 14.7 W typical
TRLYH1D – 11.5 W typical
SRLYH1A, 2A – 11 W typical
SRLYH2A + IS200WROB – 12W typical
SRLYH2A + IS200WROF – 12.3W typical
SRLYH2A + IS200WROG – 12.3W typical
18
GEI-100727D
For public disclosure
Mark VIe Control General-Purpose I/O Modules
Type: 12 Form A Solid-state Relays (115/230 V ac, 24/125 V dc)
I/O Pack
PDOAH1A
Physical
Specification
Terminal board types
TRLYH1E, 2E, 3E – One 24 point, barrier type terminal blocks, removable, 1 or 3 I/O packs
per board
Terminal board sizes
17.8 cm wide x 33.02 cm high (7.0 in x 13 in)
Item
Specification
Number of relays & Contact
configuration
12 relays with single, NO contacts
Relay diagnostics
TRLYH1E – Isolated contact voltage (115/230 V ac)
TRLYH2E – Isolated contact voltage (24 V dc)
TRLYH3E – Isolated contact voltage feedback (125 V dc)
Contact V/I rating
TRLYH1E – 250 V rms at 47 – 63 Hz, 10 A at 25ºC (77 ºF)
De-rate current linearity to 6 A at 65ºC (149 ºF)
TRLYH2E – 28 V dc, 10 A at 40ºC (104 ºF)
De-rate current linearity to 7 A at 65ºC (149 ºF)
TRLYH3E – 140 V dc, 3 A at 40ºC (104 ºF)
De-rate current linearity to 2 A at 65ºC (149 ºF)
Maximum load resistance
TRLYH1E – 115 V ac is 2.5 k Ω
TRLYH2E – 24 V dc is 4.5 k Ω
TRLYH3E – 125 V dc is 25 k Ω
Maximum off-state leakage
TRLYH1E – 3 mA rms
TRLYH2E – 3 mA dc at 55 V
TRLYH3E – 2.5 mA dc
Maximum response time - on
1 ms for dc relays, 1/2 cycle for ac relays
Maximum response time - off
0.3 ms for dc relays, 1/2 cycle for ac relays
Relay MTBF
TRLYH1E – 50 years
TRLYH2E – 37 years
TRLYH3E – 47 years
Fault detection
Relay current disagreement with command
Unplugged cable or loss of communication with I/O board; relays de- energize if
communication with associated I/O board is lost
Power Consumption
PDOAH1A – 3.8 W typical
TRLYH1E, 2E, 3E – 9.4 W typical
GEI-100727D
For public disclosure
19
Type: 36 Mechanical Relays, 12 for Form A and B Outputs (option for fused branches)
I/O Pack
PDOAH1A
Physical
Specification
Terminal board types
TRLYH1F, 2F – Two 24 point, barrier type terminal blocks, removable, 3 I/O packs per board
WPDFH1A – Optional daughter board to TRLYH1F for 24/125 V dc, 115 V ac source with fuses
for field solenoid power
Terminal board sizes
TRLY – 17.8 cm wide x 33.02 cm high (7.0 x 13 in)
WPDF – 10.16 cm wide x 33.02 cm high (4.0 x 13 in)
Item
Specification
Number of relays & Contact
configuration
TRLYH1F – 36 relays that vote to create 12 form A (NO) contact outputs
TRLYH2F – 36 relays that vote to create 12 form B (NC) contact outputs
Rated voltage on relays
Nominal 100/125 V dc, 24 V dc, or 48 V dc
Nominal 115 V ac
Relay diagnostics
Relay coil diagnostics and blown fuse indication
Relay contact current rating
0.5/0.3 A resistive for 110/125 V dc
5.0 A resistive for 24 V dc
5.0 A resistive for 115 V ac
Relay max. response time
25 ms on and 25 ms off (typical)
Relay contact life
Electrical operations – 100,000
Fault detection
PDOAH1A – Incorrect terminal board
TRLYH1F, 2F – Coil voltage disagreement with command
Blown fuse indication (with WPDF power daughterboard).
Unplugged cable or loss of communication with I/O board; relays de-energize if communication
with associated I/O board is lost.
WPDF Solenoid Power Distribution Board
Number of Power
Distribution Circuits (PDC)
Two each rated 10 A, nominal 115 V ac or 125 V dc
Number of Fused Branches
Twelve, 6 for each PDC
Fuse rating
3.15 A at 25ºC (77 ºF)
2.36 A – recommended maximum usage at 65ºC (149 ºF)
Voltage monitor, maximum
response delay
60 ms typical
Voltage monitor, minimum
detection voltage
16 V dc
72 V ac
Voltage monitor, max
current (leakage)
3 mA
Power Consumption
PDOAH1A – 3.8 W typical
TRLYH1F, 2F – 8.6W typical (25.8 W total with 3 I/O packs per board)
20
GEI-100727D
For public disclosure
Mark VIe Control General-Purpose I/O Modules
11 I/O Fieldbus Modules
Type: FOUNDATION Fieldbus™ Linking Device
I/O Pack
PFFAH1A Physical
Physical
Specification
Mounting
DIN rail mounted
Item
Specification
Features
4 H1 ports with galvanic isolation (transformer)
16 field devices per segment
IEC-61158 compliant data link layer
Access to device data, function blocks, and configuration from HSE
Data republishing from H1 to HSE or between H1 links
Redundant and non-redundant configuration
Each H1 channel can be a Link Master or Time Manager
Registration
Class 42c of the HSE profile Registration
CE: EN 61000–6–2; EN 61000–6–4; EN 55022 Limit Class A
FCC: Part 15 Subpart B Class A
VCCI: Class 2 Information Technology Equipment 2002
Shock/Vibration: DIN IEC 68 — part 2
UL 508; CSA C22.2 No. 14–M95 Industrial Control Equipment
Characteristics
Power Supply
Power Consumption
Dimensions
Protection
Operating Temperature
Storage temperature
Ethernet Interface
Ethernet Transfer Rate
H1 Interface
H1 Transfer Rate
H1 Data Link Layer
Serial Interface
Serial transfer Rate
Physical
Specification
Board types
SPIDG1A
Item
Specification
PROFIBUS master type
DPV0 or DPV1 Class 1 master
PROFIBUS connection
RS-485 interface through DE-9 D-sub receptacle
Redundancy
The PPRF supports single I/O pack with single I/O Ethernet connection (no redundancy),
single I/O pack with dual I/O Ethernet connections, and hot-backup I/O pack with dual I/O
Ethernet connections (hot-backup redundancy is available with two PPRFH1A I/O packs. One
operates as the active master, and the second operates as a backup master in standby mode)
Transmit time
Can be as fast as Mark VIe frame rate (up to 100 Hz)
Receive time
Inputs are asynchrounous and scanned at 100Hz. System receive time is determined by:
•
PROFIBUS network baud rate
•
Number of slaves
24 V dc ±20%
200 mA (nominal)
47 x 131 x 111 mm (1.9 x 5.2 x 4.4 in)
IP-20
0 to 55°C (32 to 131 °F)
-20 to 70°C (-4 to 170 °F)
10BaseT/100BaseTX, RJ-45
10/100MB autosensing
4 H1 3–pole screw terminals, transformer
coupling
31.25 kB
IEC-61158
9–pole SubD RS-232C port
115.2 kB
GEI-100727D
For public disclosure
21
I/O Pack
PFFAH1A Physical
•
Amount of I/O
•
Slave response time
Transmission speed
9.6 Kbaud to 12 Mbaud
Number of slaves
500 inputs and 500 outputs, half Boolean and half analog, 10 ms frame rate
This is a requirement, not a hard limit.
Input event detection
Available on input Booleans, 10 ms resolution
Power Consumption
PPRFH1A – 4.25W typical
Operating Temperature
-20 to 55°C (-4 to 131 °F)
RS485 Topology
Types Supported
Linear, tree
Segment Lengths
100 m at 12 MB
200 m at 1.5 MB
400 m at 500 KB
1,000 m at 187 KB
1,200 m at 94 KB
Nodes per Segment
32
Nodes per network
125
Repeaters
Three per network
Cable
Two wires, shielded
Fiber-optic Topology
Types Supported
Ring, star, linear
Segment lengths
80 m
2-3 km
15 km at 12 MB Plastic
Multi-mode
Single-mode
Nodes per network
125
22
GEI-100727D
For public disclosure
Mark VIe Control General-Purpose I/O Modules
Type: Modbus® Master Serial and Ethernet
I/O Packv
PSCAH1A
Physical
Specification
Terminal board types
SSCAH1A – One 48 point, box type terminal block, not removable, 1 I/O pack per board
SSCAH2A – One 48 point, box type terminal block, removable, 1 I/O pack per board
Terminal board sizes
10.2 cm wide x 15.9 cm high (4.0 x 6.25 in)
Item
Specification
Number of channels
Six independently configurable serial channels
One Ethernet Modbus channel (simplex network)
Cable distance, rate, and
drops
RS-232 Mode: up to 50 ft, 19,200 baud max, 1 drop
RS-422 Mode: up to 1,000 ft, 375 kbps max, 8 drops
RS-485 Mode: up to 1,000 ft, 375 kbps max, 8 drops
Serial Modbus master
service
Service is configurable at the port level as follows:
Physical connections: RS-232, RS-422, RS-485
Baud Rate: 300, 600, 1200, 2400, 4800, 9600, 19200, 38400, 57600, 115000
Parity: none, odd, even
Data Bits: 7, 8
Stop Bits: 1, 2
Station Addresses
Multi-drop, 8 devices/port max, 18 devices/board maximum
RTU
Time-out (sec) per device
32-bit data format, (byte format)
Device response delay time
Service is configurable at the signal level as follows:
Signal type
Register number
Read/write
Transfer rate: 0.5, 1, 2, or 4 Hz
Ethernet Modbus master
service
Physical connection: RJ-45
Parameters defined for all stations on the Ethernet port:
TCP/IP address for the Ethernet port
TCP/IP subnet mask
TCP/IP gateway IP address of intermediate router (optional)
Parameters defined for each field device station
Field device TCP/IP address
Field device TCP/IP port (Modbus default is 502)
Modbus station address (optional)
TCP/IP connection timeout (default is 75 sec)
TCP/IP read/write timeout
32-bit data format (byte order) Open
Modbus TCP/IP protocol
Service is configurable at the signal level as follows:
Signal type
Register number
Read/write
Transfer rate: 0.5, 1, 2, or 4 Hz
Scaling, offset, gain
Power Consumption
PSCAH1A – 7.8 W typical
SSCAH1A, 2A – no watts
GEI-100727D
For public disclosure
23
1501 Roanoke Blvd.
Salem, VA 24153 USA
For public disclosure